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Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Maize is one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few. In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. Application • Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. • Main use of corn oil is in cooking, where its high smoke point makes refined corn oil valuable frying oil. It is also a key ingredient in some margarines • Corn starch is used as a thickening agent in soups and liquid-based foods, such as sauces, gravies and custards. • Corn syrup is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor ? Market Potential India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. India produces around 10 million ton of maize. Karnataka is the leading producer of maize in India as it falls under the corn belt of India and produces 15 % of India’s total produce. About 50 % of the total Indian produce is consumed as poultry feed and about 8 % is consumed by the starch industry. Cost Estimation: Capacity : Starch - 5250 MT/Annum Dextrose Monohydrate – 4500 MT/Annum Liquid Glucose - 1125 MT/Annum Oxidised Starch - 562 MT/Annum Hull- By product – 900 MT/Annum Zein- By product – 1800 MT/Annum Germ- By product – 1800 MT/Annum
Plant capacity: -Plant & machinery: 216 Lakh
Working capital: -T.C.I: Cost of the Project : 630 Lakh
Return: 42.00%Break even: 57.00%
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Goat & Sheep Farming - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Goat and sheep rearing is the backbone of economy of small and landless farmers in India. It is an insurance against crop failure and provides alternate source of livelihood to famers all the year round. Goats play an important role in income generation, capital storage, employment generation and improving household nutrition. Being smaller in size they are easier to manage, require less space and can be easily handled by women and children. Sheep were domesticated very early in cultivation, as early as 11,000 years ago. Sheep is a warm blooded animal and sheep have a unique quality among the domestic animals and are adoptable to a wide range of environmental conditions. Many state governments have classified agricultural farms into marginal, small, medium and large based on land ownership. This classification however doesn’t take into consideration the ownership of livestock. Advantages of Goat & Sheep Farming • The goat/sheep is a multi purpose animal producing meat, milk, hide, fibre and manure. In hilly areas, goats are also used for hauling light loads. • Goat/sheep farming can be a profitable occupation for a farmer and can fit well into mixed farming. • Goats/sheeps are cheaper to maintain, easily available and have a friendly disposition. • Goats/sheeps are more tolerant to hot climate than other farm animals. • Goats /sheep give more production per unit of investment. • Goat/sheep hide is used for the manufacture of leather products. • Goat hairs are used for the manufacture of rugs and ropes. • Pashmina shawls, Mohair and Kashmere carpets are in great demand and are sold at very high prices. • Goat/sheep manure is 2.5 times richer in nitrogen and phosphoric acid than cow manure. ? Market Potential India and China possess the largest goat population, each of these having more than 120 million goats. Small ruminants are major contributors of animal proteins for human consumption in India. Current availability of animal proteins (10.8 gm/day/capita) is just half of the daily requirement of (20 gm/day /capita and it is targeted to achieve this by the year 2020. Meat production (including fish and poultry) will have to grow by 5.8% per year to fulfill this requirement. Wool is a freely traded international commodity, subject to global supply and demand. While wool represents only 3% of world fiber production, it is important to the economy and way of life in many countries. The Small Ruminants sector will therefore, play a significant role in the coming decade in impacting on the livelihoods of small and marginal farmers rearing them.
Plant capacity: Goats: 500 Male & 500 Female Sheep: 500 Male & 500 Female Plant & machinery: 11 Lakh
Working capital: -T.C.I: 209 Lakh
Return: 45.00%Break even: 34.00%
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Copper Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications. Production Process Two main industrial processes turn copper, or any other metal, into a powder. In the atomization method, molten copper is pushed through a thin tube and gas pushes against the stream of metal, producing turbulence and causing the molten copper to powder. With centrifugal disintegration, copper rods are placed in a rotating spindle, and an arc heats the rods. By using constant rotation, small bits of the copper will fly off, producing the powder. Hydrometallurgy is another method used to produce copper powder. The process yields a high purity powder, averaging more than 99% copper. Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature. Copper/Copper alloy powders are used in many different industries for many different uses. Following are some examples of the powder uses: Brazing, Sintered Products, Friction Products, Soft Magnetic Products, Chemicals, Metallurgy,Filtration, Printing, Surface, Coating, Welding, Copper Fortification etc. Copper powder uses include powder metallurgy (PM), metal injection molding (MIM), friction components, thermal management, diamond cutting tools, lubricants, carbon brush, coatings, catalyst and crazing paste. Market Potential The indigenous production of copper powder is only around 7000 tonnes per annum as against an estimated demand of about 15000 tonnes per annum. This itself shows the huge demand for the product in India. Since there are only a few small scale manufacturing units scattered over the country, the market potential for the product is very large. The annual global production of metal powders for powder metallurgy now exceeds 1 million tonnes.
Plant capacity: 2 MT/ day Plant & machinery: 27 Lakh
Working capital: -T.C.I: 792 Lakh
Return: 50.00%Break even: 29.70%
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RICE BRAN OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice processing produces polished rice or the parboiled variety, in addition to two residues: husks (13%), used as fuel and bran (8%), used as animal feed, a food supplement and for edible oil production. In food industry, Rice is world’s most important food crop and more than half of the people in the world eat rice as the main part of their diet. The word to eat literally meant to eat rice. CHIEF CONSTITUENT Oleic acid 40 to 50%, linoleic 29-42% & saturated acids 16-20% grades. It is available in two grades; crude and edible. Rice bran oil is used in soap making and in animal feeds, hydrogenated oil can be used a shortening. Application Rice bran oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It is not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. Rice bran wax is an important by-product of rice bran oil industry. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. Market Scenario Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports.
Plant capacity: 5100 MT/AnnumPlant & machinery: 280 Lakh
Working capital: -T.C.I: Cost of Project : 582 Lakh
Return: 45.00%Break even: 58.00%
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SILICON FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is a byproduct of agriculture a by product while is almost treated like waste and not serously bothered about. Consider, India's case every year about 60 million tonnes of paddy grown in the country produces upto 12 million tonnes of rice husk in over 900,000 rice mills spread around the country. Though, most of it is used as either a heating medium or as an animal feed . The strange fact is that 12 million tonnes of rice husk can have a heat value equivalent to around 20 million barrels of oil. The silica from rice husk must compete with other cheap sources such as sand, bentonite and diatomaceous earth; however it frequently offers advantages because of minimal amounts of unwanted elements other than silica. USES OF SILICON Various uses and applications of Silicones are given as below: 1. As an alloying agent for steels aluminium, bronze, copper and iron. 2. Used in the production of hologenated silanes, 3. As an organosilicon compounds (silicone resins) 4. Silicon carbide. 5. Spring steels. 6. As a dioxidizer in steel manufacture 7. As a semiconductor in integrated circuits rectifiers transistors, diodes and other elctronic divices. 8. Cermets and other special refractories. The major recent development in the silicon industry is the tripling of demand for solar grade polysilicon, with the expectation that the quantity used in solar photovoltaic (PV) modules will start to rival that in the high volume silicon markets within a few years. Furthermore, high value solar grade silicon allows much higher profit margins than the bulk markets. In 2012, the global consumption of silicon metal amounted to 2,020,000 tons, wherein Europe took the lead, accounting for 27% of the world’s total, China came as the second, taking up 24%.
Plant capacity: 300 Kg/day Plant & machinery: 229 Lakh
Working capital: -T.C.I: 749 lakh
Return: 38.00%Break even: 47.00%
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POULTRY & BROILER FARMING - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Poultry and poultry products constitutes an important component of human diet in most of the countries of the world. This consumption is also increasing at a rapid rate due to low fat content, easy availability & cost effectiveness. The poultry industry has evolved into a streamlined system of industrial mass production. Poultry is an important farm species in almost all countries. It is an important source of animal protein. Poultry is the least cost alternative only next to fish & produces more of animal protein from the same amount of feed compared to milch cow, sheep, Goat & Pig. Two eggs provide 160 calories of energy and more than 20% of the daily requirement of proteins, Vit A, D & B12, Riboflabin, folic acid, Panthothenic acid, Phosphorus, Iodine along with fat. Poultry farming require less area with high return than any other animal husbandry and agriculture activities. Poultry farming involves high grade sophisticated technology with higher profitability for which younger generation prefer this activity as their occupation than any other agriculture & allied activities. • By breeding new birds are produced. • In poultry farm broilers and layers are grown up, which are used for meat purpose and layers for production of egg purpose. • Eggs are used for breeding of new birds or it is used for the domestic eating purpose or commercial processing purpose. • Broilers are used for meat processing industry. The poultry meat and egg production over many decades have shown positive growth in the overall performances of the livestock sector. Poultry farming business is one of the most promising sources of additional income. Besides, this poultry and broiler farming has a number of advantages: • It produces much needed protein, food, it serves as a source of income and employment to many and it has good returns. • Most breeders rear broilers to be ready for sale during festivals when demand of profit is high. A layer of mature age generally lays 250 300 eggs. These eggs provide high quality protein to the house hold. • In addition to eggs and meat poultry provide manure that is of great value on the farm. It has been observed that nearly 40 hens or deep litter yields about 1000 kg of manure per year. Poultry industry has made tremendous progress through improvement in genetics, management and nutrition, for obtaining maximum growth in broilers and egg production in layers. However still due to one reason or the other, the farmers in the field are not able to achieve the optimum level of growth in broilers and egg production in layers, as per hatchery norms.
Plant capacity: 1390 Nos/day Plant & machinery: 18 Lakh
Working capital: -T.C.I: Cost of Project : 3037 lakh
Return: 30.71%Break even: 35.14%
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Integrated and Composite Textile Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The textile industry occupies a leading position in the hierarchy of the Indian manufacturing industry. It was estimated to contribute 14% to industrial output, 4% to GDP and about 11% to Indias export earnings. Besides, it provides direct employment to over 35 mn people and is the second biggest employer. Its direct linkages with the rural economy, being dependent on fibre crops, is also closely linked with diverse crafts, such as those using cotton, wood and silk and handlooms employing millions of farmers and craftsmen in rural and semi-urban areas. In the global context, the industry accounts for 61% of loomage, 22% of spindleage, 12% of the production of textile fibres and yarn, and 25% share in the total world trade of cotton yarn. Various Units of Textile Industry: The textile industry is classified into (i) textile mills comprising composite and spinning mills in the organized sector; (ii) small powerloom and handloom units in the decentralised sector; (iii) khadi based units; (iv) manmade and synthetic fibre and spinning units; (v) knitting units; and (vi) made-ups (garments). The industry is made up of small scale, non integrated spinning, weaving, finishing and apparel making units as well integrated composite mills. Of the nearly 2700 units engaged in spinning yarns, 1135 are small scale. The weaving units numbering 4.8 mn have only 10,000 units in the organized sector, while the rest are engaged in handlooms (3.9 mn) and powerlooms (1.8 mn). Of the 3,300 processing units, nearly 2,100 are independent small units, while the fabricators of garments number 77,000 small scale units. Market Scenario: Cotton yarn production in India declined marginally from 2.21 mn tonnes in 2001-02 to 2.18 mn tonnes in 2002 to 03. Thereafter, there has been a steady increase to over 2.7 mn tonnes in 2006 to 07. The production for 2007 to 08 is estimated at 2.9 mn tonnes. Blended yarn, which has a sizable blending with cotton yarn, has remained under 6 mn tonnes for most of the years between 2002-03 and 2005 to 06. It had earlier peaked at 6.5 mn tonnes in 2000-01. Lately, there has been some improvement. The production in 2006-07 and 2007 to 08 is estimated at 6.35 and 7 mn tonnes, respectively. The overall share of cotton in all yarn production is around 75%. Compared with the industry in other countries the Indian textile industry is endowed with some inherent advantages, such as abundance of raw material and cheap labour. As a result, India is the second largest cotton trader after the USA, having the largest area (9 mn hectare) under it. Shifting to BT cotton has helped in boosting production from 15.8 mn bales in 2001 to 02 to an estimated 31 mn bales in 2007 to 08.
Plant capacity: 57.6 Lakh Nos/annumPlant & machinery: 1843 Lakhs
Working capital: -T.C.I: Cost of Project : 5095 Lakhs
Return: 17.00%Break even: 53.00%
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EMU Birds (FARMING, BREEDING & MEAT PRODUCTION) - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue

EMU (Dromaius novaehollandiae) and ostrich (Struthio camelus) birds belong to ratite group have high economic value for their meat, eggs, oil, skin and feathers. These birds are adoptable to varied climatic conditions. Although emu and ostrich were introduced in India, emu farming has gained much importance. Emu and ostrich features, management of these birds during chick, growing, fattening, breeding and non-breeding stages were covered. Care and hatching of eggs, nutrient requirements, healthcare and products of emu and ostrich were also covered. Economics of emu rearing with reference to the cost of maintaining breeders cost of production of eggs and chick are covered. Features of EMU: Emu has long neck, relatively small naked head, three toes and body covered with feathers. Birds initially have longitudinal stripes on body (0-3 months age) then gradually turn to brown by 4 to12 months age. Mature birds have bare blue neck and mottled body feathers. Adult bird height is about 6 feet with a weight of 45 to 60 kg. There are no definite emu breeds but are captive bred. Legs are long covered with scaly skin adoptable to hardy and dry soil. Birds sit on their haunch and also walk frequently along the fence. Natural food of emu is on insects, tender leaves of plant and forages on different grasses, eats different kinds of vegetables and fruits like carrot, cucumber, papaya etc. Air sac hangs down loosely in females and is prominent during breeding season gives booming sound where as males do grunting sound. Often sex of the bird can be identified by these sounds during breeding season. Female is the larger of the two especially during breeding season when the male may fast. The female is the dominant member of the pair. The male emu sits on the nest. Emus live for about 30 years may produce eggs for more than 16 years. Birds can be maintained as flock or pair. The birds require fencing made of link chain of 2 x 4 inches with a height of 6 feet for adults. Sexes can be identified by tattooing on the skin of shank or by placing microchip under the skin. Market Survey: Emu (Dromaius novaehollandiae) and ostrich (Struthio camelus) are reared commercially in many parts of the world for their meat, oil, skin and feathers, which are of high economic value. The anatomical and physiological features of these birds appear to be suitable for temperate and tropical climatic conditions. These birds can be well maintained on extensive (ranches) and semi intensive rearing systems with reasonably high fibrous diets. United State, Australia and China are leading in emu and of America ostrich farming. Emu and ostrich were introduced recently into India. Compared to ostrich, emu rearing is picking up. At present there are more than 10000 emus and only small numbers of ostrich are available in India. Emu birds are well adapted to Indian climatic conditions. Although emu farming is economical so far none of the farmers have entered in to the marketing of emu products. Commercial aspects of rearing emu has picked up in India in a big way as it promises a long-term return as compared to the initial investment. Emu bird farming is basically just like poultry. The way we look after poultry, cattle farming or goat farming, it is a similar kind of farming which is flourishing in India.
Plant capacity: 2 Lakh Pairs/AnnumPlant & machinery: 49 Lakhs
Working capital: -T.C.I: 617 Lakhs
Return: 45.45%Break even: 34.74%
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Quail Farming - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Cost of Project

The quail is a small bird that inhabits woodland and forest areas around the world. There are thought to be more than 15 different species of quail, with each species of quail being found in different parts of the world and all have slightly different appearances depending on how they have adapted to their environment. Although the quail is very small sized bird, the quail belongs to the same bird family as pheasants. Quails range in size depending on the species from the Japanese quail which is around 10 cm tall to the larger mountain quail that can grow up to 25 cm tall. Quails are generally solitary birds and spend most of their time either on their own or in a pair with just one other quail. During the mating season it is common to see large flocks of quails as family groups convoy together in groups of up to 100 quail individuals. Quails do not tend to migrate and therefore spend their lives within the same area. In some parts of the world, quails are kept as poultry birds both for the small amount of meat that they contain and for the quail's brightly coloured eggs. These tiny coloured eggs are seen as a delicacy in some parts of the world and can often be found on menus in posh restaurants. Quail eggs are renowned for being rich in vitamins, essential amino acids, unsaturated fatty acids and phospholipids, which are vital for human physical and mental development. Quail eggs can be included in the diets of children, pregnant mothers and geriatric and convalescent patients. Coturnix eggs are characterized by a variety of colour patterns. They range from snow white to completely brown. More commonly they are tan and dark brown speckled or mottled brown with a chalky blue covering. The average egg from mature female weighs about 10 gram (1/3 ounce), about 8 percent of the body weight of quail hen as compared to 3 percent for chicken eggs. The egg of Japanese quail contains 158 Cal. of energy, 74.6% water, 13.1% protein, 11.2% fat, and 1.1% total ash. The mineral content includes 0.59 mg calcium, 220 mg phosphorus and 3.8 mg iron. The vitamin content is 300 IU of vitamin A, 0.12 mg of vitamin B1, 0.85 mg of vitamin B2 and 0.10 mg nicotinic acid. Advantages of Quail Farming: Quail is a fast growing bird with short generation interval. A broiler quail can be sold at 5 weeks as against 8 weeks in broiler chicken. Quail start producing eggs at about 6 weeks of age and continue to give high egg production upto 24 weeks of age. The meat is considered as a delicacy and can be used as ready to cook meat, pickled meat and tandoori quail. The egg size is about 10 gm, and it can be used as boiled egg or egg pickle. This bird requires minimum floor space, needs low investment, quails are comparatively sturdy birds, can be marketed at an early age i.e. five weeks, early sexual maturity - starts laying eggs in about six to seven weeks of age, high rate of egg laying -280 eggs per year. Quail meat is tastier than chicken and has less fat content. It promotes body and brain development in children. Nutritionally, the quail eggs are on par with that of chicken eggs. Moreover, they contain less cholesterol. Quail meat and eggs are a nutritious diet for pregnant and nursing mothers. Quail is the pilot bird for research and education. Quail manure has high fertilizer value and can be used for increasing yield of crops. This species can be reared at interior places as it does not require vaccination and relatively low medication required. Scope of Quail Farming in India: Quail farming is an inexpensive alternative to chicken farming. There is high demand for quail meat and has a great market potential in hotels, restaurants, dhabas, industrial canteens, flight kitchens, supermarkets etc. Government of India is encouraging entrepreneurs to start Japanese quail farm and is trying to create infrastructural facilities to assist the entrepreneurs. However, a government license is required to sell Japanese quail. The Ministry of Environment & Forests delegated the power to grant license to the Dept. of Animal Husbandry. So far, more than 500 licenses for quail farming, trading, catering & hatching have been issued in the Maharashtra state alone. Central Avian Research Institute (CARI) at Izatnagar, UP; INDIA is keen to propagate quails for commercial use & have shown willingness to supply hatching eggs to aspiring entrepreneurs.
Plant capacity: 11 Flocks per year (@40,000 Birds per Flock)Plant & machinery: 4.5 Lakhs
Working capital: -T.C.I: 34 Lakhs
Return: 47.00%Break even: N/A
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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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