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Edible Oils, Non Edible Oils, Fats, Vegetable Fats and Oils, Corn Oil, Cooking Oils, Rice Bran Oil, Castor Oil, Sesame Oil, Linseed Oil, Vanaspati Ghee Projects

India is a leading player in edible oils, being the world’s largest importer (ahead of the EU and China) and the world’s third-largest consumer (after China and the EU).A growing population, increasing rate of consumption and increasing per capita income are accelerating the demand for edible oil in India.

India is one of the largest producers of oilseeds in the world and this sector occupies an important position in the agricultural economy. Oilseeds and edible oils are two of the most sensitive essential commodities.  India grows oilseeds on an area of over 26 million hectares, with productivity of around 1000 kg a hectare. But self –reliance in edible oils is not in sight and the country imports almost half of its edible oil requirements.

India has a wide range of oilseeds crops grown in its different agro climatic zones. Groundnut, mustard/rapeseed, sesame, safflower, linseed, castor are the major traditionally cultivated oilseeds.  Soyabean and sunflower have also assumed importance in recent years. Coconut is most important amongst the plantation crops. Among the non-conventional oils, rice bran oil and cottonseed oil are the most important. The Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and about 400 refining units.

The National council of Applied Economic Research has projected the demand for edible oils under three scenarios on the basis of per capita income growing annually by 4%, 5% and 6%.Under the low growth scenario, the demand was to rise to 22.8 million tones, under medium growth scenario to 25.9 million tones and under high growth scenario to 29.4 million tones in the near future. The edible oil industry is largely dominated by the bulk segment. Unbranded segment accounts for anywhere between 80 and 90% of the total consumption. Imports are taking place in two forms-refined and crude oil. A large part of the crude oil gets sold as unbranded oil. The share of raw oil, refined oil and vanaspati in the total edible oil market is estimated at 35%, 55% and 10% respectively.

Coming to the non edible oil sector, there has been a great potential for production of bio-fuels like bio-ethanol and biodiesel. The country has been hit hard by the increased cost and uncertainty and so is exploring other energy sources occurring, bio-diesel, extracted from trees is one such alternative under consideration. Bio-diesel would be cheap to produce as it can be extracted from certain species of tree that are common in many parts of India. Due to the concern on the availability of recoverable fossil fuel reserves and the environmental problems caused by the use those fossil fuels, considerable attention has been given to biodiesel production as an alternative to petrodiesel. The focus is on biodiesel production which is produced from vegetable oils, animal fats or non-edible oils. Talking of non edible oils, the castor oil presently bears a great importance in this sector. Castor oil is one of the most useful plant oils. Castor Oil, in various grades, is used in pharmaceuticals, food and other industries. In addition, castor oil and its derivatives & castor-based oleochemicals are the source of a number of useful oleochemicals.

India’s edible oil imports increased to 6.12 lakh tonnes in the fiscal ended March 2010 while the non-edible oil imports fell to 20,575 tonnes, according to the Solvent Extractors Association.
The fall in the imports of non-edible oil was due to the higher imports due to the larger stocks at ports for lift and in pipelines. The country had imported 6.41 lakh tonnes of vegetable oils comprising edible and non-edible oil in March 2009. However, the overall import of vegetable oils rose 4.3% to 37.47 lakh tonnes during November 2009 to March 2010 compared with 35.92 lakh tonnes in the corresponding period of the previous year. Non-edible oil imports rose by 2.5% to 1.62 lakh tonnes during November 2009 to March 2010 compared with 1.58 lakh tonnes in the year-ago period, while edible oils imports increased to 35.85 lakh tonnes from 34.34 lakh tonnes.

Going by the market Statistics, the edible and non edible oil sector is all set for a boom in the market.The edible and non edible oil Industry needs to be strengthened by raising productivity, ensuring a reasonable price to the farmers and levying import duties at a reasonable level. Controls and regulations by government have left the oil industry in a highly competitive market dominated by both domestic and multinational players. It is the right time for an entrepreneur to venture into this sector which is highly profitable.

 

 

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Cottonseed Oil Extraction and Refining - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 100 MT/DayPlant & machinery: Rs. 25 Lakhs
Working capital: -T.C.I: Rs. 3463 Lakhs
Return: 50.00%Break even: 22.00%
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Solvent Extraction Plant (Soyabean oil and cake)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Soyabean is one of the most agro based product after rice, wheat, maize etc. Soyabean is generally cultivated in the tempered region with water availability. It is generally matured in India in the month of November. Soyabean has commercial value in the field of vegetable oil, soyabean protein. Soyabean oil can be extracted from soyabean by solvent extraction plant. Soyabean flour is used in bakery industry for the fortification of bakery products. Soyabean has one peculiar flavour which is adhere to the milk. Due to soya flavour, soya product has peculiar taste. India is the worlds largest importer of edible oils in the world. It has emerged as the third largest player in the edible oil next to U S and China. India despite being producer, import soyabean and its derivates to cater to their expanding consumer base. Globally, production of soyabean oil has grown at the rate of 5.8% during the last decade. Increasing price competitiveness and aggressive cultivation and promotion from the major production ration given to away the wide spread soya oil growth both in term of production as well as consumption. The demand of soyabean oil is increasing rapidly, so there is good scope for new entrants.
Plant capacity: 18 MT/DayPlant & machinery: 300 Lakhs
Working capital: -T.C.I: 1181 Lakhs
Return: 21.00%Break even: 54.00%
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REFINED OILS (COTTONSEED OIL, GROUNDNUT OIL & SUNFLOWER OIL)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

India has established a large capacity of around 27 mn tonnes for solvent extraction, oil refining and vanaspati manufacturing. The working capacity is, however, placed at slightly over 24 mn tonnes. Capacity utilisation is about one-third in all major oilseed processing industries, crushing, refining and vanaspati manufacturing. With over 9% of world oilseeds production, 7% of global protein meal production, 7% of world oil meal export, total oilseeds production of 22 mn tonnes and 7 mn tonnes of edible oil production, India is the fourth largest edible oil economy in the world. And yet over 40% of the edible oil availability in the market is sourced from imports. The imports in the very recent period (November 2003 to April 2004) declined to 1.82 mn tonnes from 2.08 mn tonnes in the corresponding period during the preceding year. The government has, however, confirmed that there was no proposal to reduce the import duty on edible oils. The overall market is expected to grow to a level of 14 mn tonnes in 2006-07, 16 mn tonnes in the terminal year of the decade (2009-10) and eventually to over 20 mn tonnes at the end of the analysis period 2014-15. The near one million tonne branded oil market is currently growing at around 12% a year. Marico Industries is the market leader with its two main brands, Sweekar and Saffola, having 15% market share, followed by ITC Agrotech's Sundrop at 13%. Godrej Foods has a market share of 11% and HLL's Flora has 3%. Leading Brands Grahini, Guinea, Idayam, Kohinoor, Lotus, Palmoleins, Sundrop, Postman, Sweekar, Saffola, Vital Soya, Flora, Dhara Sunflower, Kanodia, Palki, Panghat, Lion, Cornola, Marico, ITC, Sunola, Ankur, Godrej, Ruby, Sunbeam, Parachute, Nature Fresh, Fortune, Gemini, Crystal, Gold winter. Few Indian Major players are as under: Adani Wilmar Ltd. Agro Tech Foods Ltd. Akash Agro Inds. Ltd. Allana Oil Mills Ltd. Ambik Protiens Ltd. Ambuja Agro Industries Ltd. Ankur Protein Inds. Ltd. Arti Agro Inds. Ltd. Asha Agro Inds. Ltd. Ashiana Agro Inds. Ltd. Ashiana Proteins Ltd. [Erstwhile] Atlas Soya Proteins Ltd. B C L Industries & Infrastructures Ltd. Bansal Oil Mill Ltd. Bhaagyalakshmi Vegetable Products Ltd. Bombay Oil Inds. Pvt. Ltd. Budge Budge Refineries Ltd. Chaitanya Oils Ltd. Chakan Vegoils Ltd. Chand Vanaspati Ltd. Chhatar Extractions Ltd. Coromandel Agro Products & Oils Ltd. Dewas Soya Ltd. Dr. M Soy Proteins Ltd. Edible Products (India) Ltd. G S Oils Ltd. Gem Refineries Ltd. Godrej Oil Plantations Ltd. Gokul Refoils & Solvent Ltd. Golden Proteins Ltd. Goyal Proteins Ltd. Hindustan Vegetable Oils Corpn. Ltd. Ichalkaranji Soya Ltd. India Ceroils Ltd. Integrated Proteins Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. Jain Farms Palm Oil Ltd. Jewel Polymers Pvt. Ltd. K P L Oil Mills Pvt. Ltd. K P Solvex Ltd. K S Oils Ltd. Kalyan Solvent Extractions Ltd. Kedia Continental Ltd. Kedia Overseas Ltd. Kemicare Products Ltd. Khalsa Overseas Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kocher Oil Mills Ltd. Kohinoor Feeds & Fats Ltd. Kothari Global Ltd. Capacity :3600.00 MT/Annum 1200 M.T. Cotton Seed Oil/Year 1200 M.T. Ground Nut Oil/Year 1200 M.T. Sunflower Oil/Year
Plant capacity: -Plant & machinery: 95 Lakhs
Working capital: -T.C.I: 563 Lakhs
Return: 45.00%Break even: 37.00%
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VEGETABLE CRUDE OIL (Solvent Extraction Plant)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vegetable oils are daily necessities used in all over the world and different types of oilseeds are grown everywhere. Besides serving as a food purpose, vegetable oils are also the source of biodiesel, the new environmental friendly fuel. India is one of the largest producers of oilseeds in the world and this sector occupies an important position in the agricultural economy. Oilseeds and edible oils are two of the most sensitive essential commodities. India grows oilseeds on an area of over 26 million hectares, with productivity of around 1000 kg a hectare. But self–reliance in edible oils is not in sight and the country imports almost half of its edible oil requirements. India has a wide range of oilseeds crops grown in its different agro climatic zones. Groundnut, mustard, rapeseed, sesame, safflower, linseed, castor are the major traditionally cultivated oilseeds. Soyabean and sunflower have also assumed importance in recent years. Coconut is most important amongst the plantation crops. Among the non-conventional oils, rice bran oil and cottonseed oil are the most important. India has relatively lower yields on the back of growing oil seeds in marginal and sub marginal lands under low input usage. To bridge the gap between demand and supply, country is compelled to import a large quantity of edible oils. India has become the largest importer of vegetable oils in the world. Imports are taking place in two forms-refined and crude oil. A large part of the crude oil gets sold as unbranded oil. The share of raw oil, refined oil and vanaspati in the total edible oil market is estimated at 35%, 55% and 10% respectively. The domestic turnover of the vegetable oil industry is Rs 10,0000 crore and import-export turnover of about Rs. 40000 crore per annum, consisting of Rs. 27000 crore for import of vegetable oils & Rs. 13000 crore for export of oil meals, oilseeds, castor oil, groundnut oil & vegetable fats of tree borne oilseeds. The global production of 10 major oilseeds is estimated at around 430 million tonnes for 2009-10 and big supply pressure ahead for Soyabean and soya meal from March, the analyst said vegetable oil demand (food and non-food) is set to exceed production again this year with bio-fuel output set to accelerate. The oilseed stocks have recover, oils and fats stocks are likely to decline further in 2009-10. The sunflower oil prices rising steeply by $120-150 a tonne from current values. India may overtake China as the worlds top importer of vegetable oil, and growth in the two nations consumption will drive global demand for palm and soybean oil, according to Cofco Ltd., Chinas biggest grain trader. Controls and regulations by government have left the edible oil industry in a highly competitive market dominated by both domestic and multinational players. It is the right time for an entrepreneur to venture into this sector which is highly profitable. Few Indian Major Players are as under: Adani Wilmar Ltd. Agro Tech Foods Ltd. Akash Agro Inds. Ltd. Allana Oil Mills Ltd. Ambik Protiens Ltd. Ambuja Agro Industries Ltd. Ankur Protein Inds. Ltd. Arti Agro Inds. Ltd. Asha Agro Inds. Ltd. Ashiana Agro Inds. Ltd. Ashiana Proteins Ltd. [Erstwhile] Atlas Soya Proteins Ltd. B C L Industries & Infrastructures Ltd. Bansal Oil Mill Ltd. Bhaagyalakshmi Vegetable Products Ltd. Bombay Oil Inds. Pvt. Ltd. Budge Budge Refineries Ltd. Chaitanya Oils Ltd. Chakan Vegoils Ltd. Chand Vanaspati Ltd. Chhatar Extractions Ltd. Coromandel Agro Products & Oils Ltd. Dewas Soya Ltd. Dr. M Soy Proteins Ltd. Edible Products (India) Ltd. G S Oils Ltd. Gem Refineries Ltd. Godrej Hershey Ltd. Godrej Oil Plantations Ltd. Gokul Refoils & Solvent Ltd. Golden Proteins Ltd. Goyal Proteins Ltd. Hindustan Vegetable Oils Corpn. Ltd. Ichalkaranji Soya Ltd. India Ceroils Ltd. Integrated Proteins Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. Jain Farms Palm Oil Ltd. Jewel Polymers Pvt. Ltd. K P L Oil Mills Pvt. Ltd. K P Solvex Ltd. K S Oils Ltd. Kalyan Solvent Extractions Ltd. Kedia Continental Ltd. Kedia Overseas Ltd. Kemicare Products Ltd. Khalsa Overseas Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kocher Oil Mills Ltd. Kohinoor Feeds & Fats Ltd. Kothari Global Ltd. Kusum Agrotech Ltd. Kusum Construction & Oils Ltd. Liberty Oil Mills Ltd. M Ravji Oil Inds. Ltd. Mac Oil Palm Ltd. Madhu Refoils & Chemicals Ltd. Madhur Agro Proteins Ltd. Maheshwari Proteins Ltd. Maheshwari Solvent Extraction Ltd. Mangalwedhe Sun-Soya Ltd. Mantora Agro Inds. Ltd. Marico Ltd. Morinda Overseas Inds. Ltd. Murli Industries Ltd. N K Proteins Ltd. Narmada Agro Inds. Ltd. National Protein & Solvent Ltd. Navcom Industries Ltd. Nu Tech Agros Ltd. Oil Palm India Ltd. Olinda Coconut Products Ltd. Orissa Oil Inds. Ltd. P H Sales & Services Ltd. Padmavati Oils (India) Ltd. Palmtech India Ltd. Prakash Solvent Extractions Ltd. Premier Industries (India) Ltd. Premier Proteins Ltd. Prima Industries Ltd. Prime Solvent Extractions Ltd. Progressive Exim Ltd. Prudential Sri Jagannath Agro-Tech Ltd. Puri Oil Mills Ltd. R L Agrotech Ltd. Radhekrishna Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Raj Oil Mills Ltd. Rajani Extractions Ltd. Rajaram Solvex Ltd. Ramdeo Oil Inds. Ltd. Rathi Oils Ltd. Ravindra Solvent Oils Ltd. Rishi Oil & Fats Ltd. Ruchi Acroni Inds. Ltd. Ruchi Infrastructure Ltd. Ruchi Soya Inds. Ltd. S & S Industries & Enterprises Ltd. S I E L Edible Oils Ltd. S K G Solvex Ltd. S S D Oil Mills Co. Ltd. S U L India Ltd. Sagar Soya Products Ltd. Sam Industries Ltd. Sambandam Solvent Extraction Ltd. Sangam Solvent Extracts Ltd. Sanjivani Agro Inds. Ltd. Sarda Proteins Ltd. Sarvottam Industries Ltd. Sathya Kamal Agros Ltd. Satish Solvent Extractions Ltd. Shalimar Chemical Works Ltd. Sharda Solvent Ltd. Shiv Agrevo Ltd. Shobha Soya Oil Products Ltd. Shree Gobind Udyog Ltd. Shree Madhav Edible Products Ltd. Shri Anjaney Agro Foods Ltd. Shri Sainath Proteins Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sri Murugarajendra Oil Industry Ltd. Surya Agroils Ltd. Synco Industries Ltd. Tamilnadu Agro Inds. Devp. Corpn. Ltd. Thapar Foods Ltd. Tinna Agro Inds. Ltd. Tinna Oils & Chemicals Ltd. Umred Agro Complex Ltd. Unique Agro Processors (India) Ltd. United Soya Products Ltd. Varuna Agroproteins Ltd. Vegepro Foods & Feeds Ltd. Vimal Oil & Foods Ltd. Vippy Industries Ltd. Visharda Oils Ltd. Vizar Agrochemicals Ltd. Wadala Commodities Ltd.
Plant capacity: 20 Lakh Tin (Cap. 15 Kg.) Soyabean Oil, 96000 MT Soyabean Meal Cake/YearPlant & machinery: 472 Lakhs
Working capital: -T.C.I: Cost of Project : 1276 Lakhs
Return: 46.00%Break even: 54.00%
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Rice Bran Based Solvent Extraction Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice has been and continues to be the largest source of human nutrition. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by dehusking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran’s in fighting high cholesterol and providing high-grade fiber. India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern sheller mills. Rice bran oil is natural oil that is created using the hull or bran of the rice grain. One of the advantages of using rice bran oil in cooking is that the oil has a high smoking point. This means the oil is ideal for frying foods without running the risk of overheating and burning the food before the meat or coated vegetables are cooked all the way through. The creation of rice bran oil involves the pressing of the hull or bran of the rice grain. By pressing on the hull, small amounts of oil can be extracted and collected. The oil released from the rice bran contains a hefty amount of Vitamin E, gamma oryzanol and the essential fatty acids that lend a great deal of taste to the oil. The presence of a number of antioxidants also help to make rice bran oil a healthier alternative for use in salad dressings and as an ingredient in baked goods. Rice Bran Oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the biggest producer of rice in the world, next to China. However only a very small proportion of the rice bran is processed and large quantity of oil in rice bran is wasted. According to the solvent Extractor's Association of India, the total production of oil from indigenous sources amounted to 76.2 lakhs tonnes in oil year 2003-2004 and in the current oil year this is expected to rise to around 80.6 lakhs tonnes. The government estimated that the total shortfall in supply was of the order of about 6 lakhs to 7 lakhs tonnes. However, it imported about 11 lakhs tonnes last year, which is expected to go up to about 15 lakhs tonnes in the current year. The government is importing just the double of its own stated shortfall. There is an ample of scope and space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: A G Fats Ltd. Agrawal Oil Extractions Ltd. Balaji Agro Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kedia Overseas Ltd. Kirti Dal Mills Ltd. Lakshmi Energy & Foods Ltd. Madras Vanaspati Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Organic Chemoils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Rasoi Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. Rom Industries Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sidh Industries Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 8100 MT/AnnumPlant & machinery: 486 Lakhs
Working capital: -T.C.I: Cost of Project : 804 Lakhs
Return: 42.00%Break even: 54.00%
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INTEGRATED UNIT OF RICE MILL, RICE BRAN OIL EXTRACTION WITH CAPTIVE POWER PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The economics of rice milling industry is largely dependent on the useful commercial utilization of its by-products. The purpose of Integrated Unit is to ensure the total utilization of all the resources or by-products available at disposal from the rice milling process are used efficiently and effectively. The by-products such as rice bran will be used for extraction of rice bran oil; the rice husk will be used for effective co generation of electricity and steam/heat for in-house consumption. The project activity is helping in conservation of natural resources like coal and HSD and above all efficient waste disposal management. Over the last decade and half, India Inc has established itself as a vibrant economy with growing domestic consumption coupled with huge export potential. Stable political environment, dependable democratic fabric of the country, strong legal system, huge talent pool and cost advantage have made India a reliable business partner of the global community, attracting good foreign investment. While the growth trend is set off, there is tremendous need for building the background infrastructural support system to sustain the trend. Rice is the staple food for 65% of the population in India. India has the largest area under paddy in the world and ranks second in the production after China. Country has also emerged as a major rice consumer. Rice is the largest consumed calorie source among the food grains. Rice bran and rice husk are the by-products of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice husk, considered as an agricultural waste is a proven clean and efficient biomass fuel which can replace conventional fossil fuel uses. Power being one of the most crucial needs for industrial growth finds its priority and as a result the National Electricity Policy rightly envisages Power for all by 2012. To attain this target, a total capacity addition of about 100,000 MW was projected for 10th and 11th plan period. Although there has been some hectic activity in capacity addition, the possibility of attaining the target looks remote. This increases the responsibility of each industry so as to become self-reliant in power, not only to ensure reduced operational expenses but also to contribute towards making the country self-sufficient in power. There is a very good scope with ample of space for new entrepreneurs to venture into this field. Capacity : Rice 106029 MT/Annum Broken Rice 8389 MT/Annum Rice Bran Oil 2573 MT/Annum Deoiled Rice Bran Oil 13486 MT/Annum Power Distribution 15750 MWh/Annum
Plant capacity: -Plant & machinery: 4373 Lakhs
Working capital: -T.C.I: Cost of Project : 8016 Lakhs
Return: 38.00%Break even: 40.00%
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SOYA LECITHIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Lecithin is a synonym for phosphatidylcholine. It is the main lipid component in biological membranes, like our cell membranes or cell walls of plants. On the other hand, commercial lecithin is actually a natural mixture of neutral and polar lipids, including glycolipids, triglycerides, sterols, and small quantities of fatty acids, carbohydrates, and sphingolipids. The polar lipid Phosphatidyl choline is present in commercial lecithin in concentrations of 20 to 90%. Lecithin is a generic term to designate any group of yellow-brownish fatty substances occurring in animal and plant tissues, and in egg yolk, composed of phosphoric acid, choline, fatty acids, glycerol, glycolipids, triglycerides, and phospholipids (e.g., phosphatidylcholine, phosphatidylethanolamine, and phosphatidylinositol). Lecithin is one of the principal natural emulsifiers for the industry. It is used in many products from food industrial chemicals to animal feed stuffs and pharmaceuticals. Lecithin is unique amongst natural emulsifiers for the sheer diversity of functions it performs in the food industry. Lecithin that contains phosphatidyl choline is produced mainly from vegetable sources, although it may also be found in animal and microbial sources. Majority of commercial lecithin sold in the market today come from soybean (mostly), sunflower, and grape seed. Soybean lecithin comprises of phospholipids and triglycerides with minor amounts of phytoglycolipids, phytosterols, tocopherols and fatty acids. Lecithin is anti-oxidant and emulsifying agent. The multi functional properties of emulsifying, wetting, colloidal and antioxidant properties make soya lecithin to be an ideal food ingredient. It is an emerging application as health protection food. Lecithin has been shown to lower total plasma cholesterol. Pharmaceutical industry uses lecithin in a number of formulations. For these applications, pure lecithin is needed, i.e. free of all other substances, primarily oil and fatty acids. Soy lecithin consists of three types of phospholipids; phosphatidylcholine (PC), phosphatidylethanolamine (PE) and phosphotidylinositol (PI). It is extracted from soybean oil and is generally used as a natural emulsifier or stabilizer in various food applications. Lecithin's multifunctional properties and its `natural' status make it an ideal food ingredient in cake mixes, cheese, candy, salad products, chewing gum, chocolate, dehydrated foods and margarine on account of it emulsifying, wetting, colloidal and antioxidant properties. Lecithin is a combination of naturally-occurring phospholipids, which are extracted during the processing of soybean oil. The soybeans are tempered by keeping them at a consistent temperature and moisture level for approximately seven to 10 days. This process hydrates the soybeans and loosens the hull. The soybeans are then cleaned and cracked into small pieces and the hulls are separated from the cracked beans. Next, the soybean pieces are heated and pressed into flakes. Soybean oil is extracted from the flakes through a distillation process and lecithin is separated from the oil by the addition of water and centrifugation or steam precipitation. The present Indian demand is around 7500 tonnes per annum and the export demand around 10500 tonnes per annum where as the global demand is around 225,000 tonnes per annum according to estimate. Major Manufacturers • Archer Daniels Midland Company (ADM) • Degussa Texturant Systems (USA, Netherland, Germany) • Cargill • Lucas Meyer of Hamburg, Germany • Beijing Nanyuan Vegetable Oil Plant, China • Hellongjiang Anda Oil & Fat Plant, China • Qiqihar Xinghua Soya Bean, China • Nanjing Food Additive Plant, China • Lecithin Economic & Technology Development Corporation, China • Agro Solvent Products, Madhya Pradesh • Ruchi Group, Madhya Pradesh • Kriti Industries., Madhya Pradesh • Sakthi Soya, Coimbatore • Gujarat Ambuja Exports Ltd., Ahmedabad • Krishna Oil Extraction, Madhya Pradesh
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HEPTALDEHYDE /UNDECYLENIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Heptaldehyde & undecylenic acid are derivates of castor oil. The chemical formula of heptaldehyde is CH3-(CH2)5-CHO where as the chemical formula of undecylenic acid is CH2 = CH(CH2)8 COOH.Heptaldehyde is 100 % linear chain saturated aldehyde of vegetal origin, processed from castor oil. It is a colourless liquid with a very pungent smell. The boiling point is around 152.8°C and the melting point is around -43.3°C. It can be partially dispersed in hot water, methanol, diethyl ether, n-octanol and very slightly dispersed in cold water. It is partially soluble in methanol, diethyl ether, n-octanol and very slightly soluble in cold water, hot water. Heptaldehyde can be used as a synthesis intermediate in the fragrance and flavors industry. The pyrolytic decomposition of Castor oil yields heptaldehyde and undecylenic acid. The basic derivatives, and are used to manufacture various perfumery compounds, which in turn are used to manufacture perfumes and synthetic flavors. Castor oil, when subjected to pyrolysis or destructive distillation at temperature of over 450° C under vacuum, under goes decomposition to yield mainly Undecylenic acid and Heptaldehyde, in roughly equal quantities ( 28% approx). The presence of water vapor has been found to enhance the yields of both acid and aldehyde. The spongy mass left behind, consisting principally of polymerized Undecylenic acid, which can be used in recovering of some quantity of Undecylenic acid. Esters of Undecylenic acid are used as input for perfumery chemicals. Heptaldehyde is having characteristic Jasmine flavor in it and typically it is also known as Jasmine aldehyde, and it can be converted to Heptanoic acid and Heptanol which are used in manufacture of many perfumery compounds. Application: Heptaldehyde is used to prepare perfumery compounds like Alpha-amyl Cinnamic aldehydes, Heptanoic acid, Methyl-n-heptyl ketone and ester of 3-noninic acid, & Nonylenic acid esters to make 8-n-amylbutyrolactone. Application: Undecylenic acid is used to prepare perfumery compounds like Undecylenic alcohol, Gamma Undecalactone also known as Aldehyde- C-14, Nonylic acid , Nonylic alcohol and nonylic aldehydes, n-decylaldehyde, & Allyl esters of Undecylenic acid. India is one of the leading manufacturers of Flavors and fragrances in the world. These all are natural products, but in developing synthetic flavors and fragrances from castor oil derivatives, India is lagging behind. India, being a world leader in Castor seeds and Castor oil production and processing has edge over other countries like Japan, France and Germany who are importing castor oil and manufacturing these perfumery chemicals for further processing into perfumes and Synthetic flavors. Internationally, Germany, France, Switzerland and Japan are the leading producers of synthetic flavors and fragrances from many natural ingredients, including castor oil derivatives like Undecylenic acid and Heptaldehyde. Though, there is large international market for perfumery chemicals, estimated market in India is approx. 5000 MT. The Global Demand of Flavors and Fragrances is set to increase at a growth rate of around 4% per annum. In the light of this fact, there is good scope for castor oil derivatives in the global and domestic market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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COTTON SEED DELINTING, DEHULLING AND OIL EXTRACTION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Cotton plant is cultivated mainly for fibre and its seed are a rich source of protein and edible oil. Cottonseed oil has many applications varying from medicinal to technical purposes. The other uses are for cosmetic creams, glycerol, lubricants, soap stocks, etc. The oil cake can be used as animal feed, filler for plastics & fertilizer ingredient. India is one of the largest producer of oil seeds and oil bearing materials and both edible and non-edible oil in the world. Cottonseed oil is cooking oil extracted from the seeds of cotton plant of various species, mainly Gossypium hirsutum and Gossypium herbaceum. Cotton grown for oil extraction is one of the big four genetically modified crops grown around the world, next to soy, corn, and rapeseed (canola). The cottonseed has a similar structure to other oilseeds such as sunflower seed, having an oil bearing kernel surrounded by a hard outer hull; in processing, the oil is extracted from the kernel. Cottonseed oil is used for salad oil, mayonnaise, salad dressing, and similar products because of its flavor stability. The cottonseed oil undergoes intensive treatment after extraction to reduce the level of gossypol found in untreated cottonseed oil, the consumption of which may produce undesirable side-effects. Its fatty acid profile generally consists of 70% unsaturated fatty acids including 18% monounsaturated (oleic), 52% polyunsaturated (linoleic) and 26% saturated (primarily palmitic and stearic). Cottonseed oil is described by scientists as being "naturally hydrogenated" because the saturated fatty acids it contains are the natural oleic, palmitic, and stearic acids. These fatty acids make it stable frying oil without the need for additional processing or the formation of trans fatty acids. Cotton seed oil is not required to be as fully hydrogenated for many purposes as some of the more polyunsaturated oils. On partial hydrogenation, the amounts of monounsaturated fatty acids actually increase. When hydrogenated to a typical iodine value of about 80, for example, its fatty acid profile shifts to 50% monounsaturated, 21% polyunsaturated, and 29% saturated, which are all well within current diet/health guidelines. Cottonseed oil resists rancidity and therefore offers a longer shelf life for food products in which it is an ingredient. Refined cottonseed oil, which contains practically no gossypol, is pale yellow in colour and can be used directly as a cooking medium. Among the agro-based industries, oil seeds crushing and vanaspati, industry forms a major group employing 0.5 million persons. Cottonseed crushing industry has made continuous progress in the country. The growing shortage of other edible oils in the country during the sixties and seventies gave a greater impetus to increased use of cottonseed for oil extraction. Special mention may be made of the incentives given by Government by way of (i) excise rebate on cottonseed oil used for vanaspati manufacture, (ii) specifying that a minimum level of cottonseed oil should be used in vanaspati manufacture, and (iii) subsidy for export of cottonseed meal after extraction of oil. The All-India Cottonseed Crushers' Association, formed in 1959, has also played a major role in increasing utilization of cottonseed oil. There is an ample space and very good scope for cottonseed oil. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akash Agro Inds. Ltd. Ankur Protein Inds. Ltd. Arjuna Cotton & Spinning Mills Ltd. Bhakra Industries Ltd. Birla Agro Pvt. Ltd. Birla Cotsyn (India) Ltd. Coromandel Agro Products & Oils Ltd. G S Oils Ltd. Gujarat Ambuja Proteins Ltd. Kedia Overseas Ltd. Morinda Overseas Inds. Ltd. Morvi Vegetable Products Ltd. P H Sales & Services Ltd. Raghunath Cotton & Oil Products Ltd. Ramdeo Oil Inds. Ltd. Rom Industries Ltd. Shri Sainath Proteins Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sona Oil & Chemical Inds. Ltd. Thapar Agro Mills Ltd. Tirupati Industries (India) Ltd. Vimal Oil & Foods Ltd.
Plant capacity: 8100 MT Cotton Seed Oil/Annum,21150 MT Cotton Seed Cake/Annum,6750 MT Cotton Seed Lints/AnnumPlant & machinery: 483 Lakhs
Working capital: -T.C.I: Cost of Project : 978 Lakhs
Return: 45.00%Break even: 60.00%
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Rice Bran Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de husking paddy and polishing the rice. Despite the impressive growth of rice bran technology in the country, only a third of the available potential has been exploited. Rice is not only the oldest cultivated crop but also a basic food of more people than any other cereal grain. Rice bran contains 18-20% edible oil 35% sugars, varieties of B vitamins and 0.51% rice wax. Rice Bran Oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It's not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice Bran Oil is extremely light, versatile and delicious. Use it to fry, sauté, in salad dressings, baking, dipping oils and where ever you use cooking oil. CHIEF CONSTITUENTS Oleic acid 40 to 50% Linoleic 29 to 42% Saturated acids 16 to 20% Applications • Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. • Rice bran wax is an important by product of rice bran oil industry. Rice bran wax can be used in the preparation candles, polishes, cosmetics, emulsifiers, and other industrial preparations. • With the results in a good balance of plasticity, creaminess, and spreading properties, making it is ideal oil for bakery shortenings & Margarine. • The paddy and content of rice bran oil increases due to the action of a lipase present in the bran. Inactivation of lipase would lead to good quality oil. Global demand India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Rice bran oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the second largest producer of rice in the world next to China, having potential to produce about 12 lakh tonnes of Rice Bran Oil per annum. Currently the industry is processing about 35 lakh tonnes of Rice Bran Producing about 6.0 lakh tonnes of Refined Rice Bran Oil per annum, out of which 5.5 lakh tonnes is edible grade and the balance 0.5 lakh is of non edible grade. Edible oil is an item of mass consumption and any rise in its price is mass politically sensitive. Since imports of oil seeds is considered to hit the interest of the farmers, the government has to import the finished product of the industry that is edible oil, in order to bridge the gap between demand and supply. It has made a remarkable development and at present 2,50,000 tons or one quarter of the yearly output of rice bran in this country are turned into nearly 50,000 tons of rice bran oil a year by some 70 plants scattered throughout the country. Rice bran oil industry is contributing to economization of foreign exchange amounting to about Rs. 20 million every year. Since the applications and demand of rice bran oil is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
Plant capacity: 5100 MT/Annum, Refined rice bran oil, 24900MT/Annum, De oiled rice bran oil cake (byproduct)Plant & machinery: 757 Lakhs
Working capital: -T.C.I: Cost of project: 1243 Lakhs
Return: 45.00%Break even: 50.00%
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  • T.C.I is Total Capital Investment
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