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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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ETHYLIDENE NORBORNENE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

ENB or Ethylidene Norbornene is a bicyclic monomer and intermediate that contains two double bonds, each with a different reactivity. Its chemical formula is C9H12. Its boiling point is 297.7 ° F at 760.0 mm Hg and melting point is -112 ° F. For example, it is possible to react one of the double bonds, and retain the other double bond for subsequent reaction. ENB is produced from vinyl norbornene, which is made from butadiene and dicyclopentadiene DCPD. The substance is a mild irritant to skin and is a slight eye irritant to rabbits. Ethylidene Norbornene may react vigorously with strong oxidizing agents. It may react exothermically with reducing agents to release hydrogen gas. In the presence of various catalysts (such as acids) or initiators, may undergo exothermic addition polymerization reactions. It is flammable and insoluble in water. At ambient temperature and pressure, ENB is a colorless liquid with an extremely strong odor. Ethylidene Norbornene Has a Fast cure, good tensile strength. Uses and Applications ENB is a compound used in the production of ethylene-propylene diene monomer (EPDM) elastomers that are used in the production of synthetic rubber (EPDM Rubber). EPDM rubber is used in wide variety of applications, ranging from motor vehicles to food containers. ENB is an industrial chemical used to make other industrial chemicals. ENB is most widely used termonomer employed even though it is most expensive, the reasons being that it is the most readily incorporation during copolymerization and the double bond introduced has the greatest activity for sulfur vulcanization. Norbornene is utilized to make pharmaceutical intermediates, pesticide compounds, specialty fragrances and in general organic synthesis. Market Survey As part of its growth strategy INEOS Oxide plans to build a new world scale ENB plant in South East Asia, with site selection studies and feedstock supply discussions now underway. INEOS Oxide is a leading global producer of ENB. ENB is the preferred diene among the world’s EPDM producers and about 90% of the world’s EPDM produced uses ENB. In the United States, Uniroyal (Crompton) is the only producer of both dicyclopentadiene and ENB.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Glycerol Monostearate (NSE/SE Grade)

Glycerol monostearate (GMS) is a type of compound that does not have any color or odor. This organic compound does have a slightly sweet taste, which is why glycerol monostearate is frequently added to food products. In many instances, this substance can be found naturally in foods that are high in fat including vegetable and animal sources. As one of the compounds that is found within the human body, glycerol monostearate is deemed safe for human consumption. The commercial source may be either animal or vegetable fats, and synthetically produced as well. It is hard, waxy mass or unctuous powder or flakes, white or almost white. Practically, insoluble in water, soluble in ethanol (96%) at 60°C. Glyco products offers glyceryl mono stearate in two grades, indicated by the trade names Aldo 28 and Aldo 33. The former is a readily water dispersible grade and the latter a neutral grade. Both grades are white and are supplied in bead form. Specific gravity is 0.97 and melting point 57 61°C. Uses and Applications Glycerol monostearate (GMS) is a type of compound that does not have any color or odor. This organic compound does have a slightly sweet taste, which is why glycerol monostearate is frequently added to food products. In many instances, this substance can be found naturally in foods that are high in fat including vegetable and animal sources. As one of the compounds that is found within the human body, glycerol monostearate is deemed safe for human consumption. In addition to acting as an emulsifier, this ingredient can also effectively preserve foods. Frequently, GMS is also used in slow release pharmaceutical products. When used as a pharmaceutical ingredient, this additive helps with the coating process. Glycerol monostearate is often added to skin and hair care products. Known for creating a lubricant like product, many hair care manufacturers rely on this key ingredient. Products that contain this ingredient tend to leave skin soft and smooth. One additional benefit of this additive is that it forms a protective layer on the surface of skin, which helps skin to prevent excessive water loss. Commonly, ice cream, whipped cream, and beer products also include GMS. Few Indian Major Players are as under: Caprolactam Chemicals Ltd. Chika Pvt. Ltd. Kaiser Industries Ltd. Oleofine Organics (India) Pvt. Ltd. Sangita Bio Chem Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to 92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. The micro particulate silica is the most important group commercially & includes gynogenic silica’s & silica’s precipitated from aqueous solution. Uses & Applications Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete; high performance concrete; ceramic glaze; water proofing chemicals; roofing shingles; insulator; specialty paints; flame retardants; carrier for pesticides and insecticides & bio fertilizers etc. Market Survey Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries. Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2). Precipitated silica accounts for the largest share of specialty silica demand in both volume and value terms. This silica type will also constitute the fastest growing segment of the market, aided by above average gains in its primary market, tire rubber. Increasing use of precipitated silica as a replacement for carbon black in tire reinforcement applications in the U.S. will offer significant opportunities for growth. Fumed silica represents the second largest product type in value terms, owing to its higher price relative to other silica types.
Plant capacity: Silica : 10.0 MT/ Day, Calcium Carbonate: 21.0 MT/ Day Plant & machinery: Rs.607 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1617 Lakhs
Return: 16.00%Break even: 51.00%
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Acetate Tow for Cigarette Filters - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

A cigarette filter has the purpose of reducing the amount of smoke, tar, and fine particles inhaled during the combustion of a cigarette. Filters also reduce the harshness of the smoke and keep tobacco flakes out of the smoker's mouth. The raw material for the manufacture of cigarette filters is cellulose acetate. The cellulose acetate or simply "acetate" for short, dissolved, and spun as continuous synthetic fibers arranged into a bundle called tow. Acetate Fiber Characteristics Cellulosic and thermoplastic; selective absorption and removal of low levels of certain organic chemicals; easily bonded with plasticizers, heat, and pressure; acetate is soluble in many common solvents (especially acetone and other organic solvents) and can be modified to be soluble in alternative solvents, including water; hydrophilic: acetate wets easily, with good liquid transport and excellent absorption; in textile applications, it provides comfort and absorbency, but also loses strength when wet acetate fibers are hypoallergenic high surface area made from a renewable resource: wood pulp can be composted or incinerated; can be dyed, however special dyes and pigments are required since acetate does not accept dyes ordinarily used for cotton and rayon (this also allows cross dyeing);resistant to mold and mildew; easily weakened by strong alkaline solutions and strong oxidizing agents; can usually be washed or dry cleaned; generally does not shrink. Demand for Acetate Tow Demand for cellulose acetate in all major global markets has matured over the years, while regions such as Russia, Central Europe and China continue to pose large demand for cellulose acetate, largely driven by the growing filter tow market. Healthy growth in the number of smokers in regions such as Eastern and Central Europe, India, China and Latin America is being attributed as a major factor steering growth of tow consumption in these regions. . This is directly boosting the cellulose acetate market. Asia Pacific driven by blistering growth in markets such as China and India clearly dominates as the largest cellulose acetate consumer. The Asian filter tow market is set to receive strong impetus from the Chinese market, which accounts for about 35% share of global cigarette consumption and production and has emerged as the fastest growing market for acetate tow products.
Plant capacity: 16.7 MT/ DayPlant & machinery: Rs.508 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.7166 Lakhs
Return: 22.00%Break even: 30.00%
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CALCIUM D SACCHARATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

INTRODUCTION It is the normal calcium salt of D-saccharic acid, a dicarboxylic sugar acid derived from the oxidation of D-gluconic acid. Calcium D-saccharate is a true chemical compound formerly called calcium saccharate and produced by the action of lime upon sugar. PROCESS Calcium D-glucarate is made by combining glucaric acid with calcium salt. Uses and Application Pharmaceutic aid (stabilizer for calcium gluconate solutions). As plasticizer in cement, concrete, mortar. It is used in medical application, used as dietary supplement. Calcium D saccharate is used as an anti-toxin, speeding the elimination of pesticides, carcinogens, estrogens and even steriods from the body. Calcium D-saccharate could conceivably reduce water retention (bloat), body fat and cancer risk by way of superior estrogen elimination. Properties Calcium D Saccharate is odorless, tasteless crystals or fine white powder. It is stable to air. Becomes anhydrous upon heating at 100° in vacuum. Practically, insoluble in water, alcohol, ether. Soluble in dilute mineral acids and in calcium gluconate solutions. Molecular Formula: C6H8CaO8 Molecular Weight: 248.20 Percent Composition: C 29.03%, H 3.25%, Ca 16.15%, O 51.57% Line Formula: CaC6H8O8 Indian produces around 260 metric tons per annum several unit produces Calcium D Saccharate in multi product facility.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: --
Return: 1.00%Break even: 1.00%
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Cellulose from Starch and CMC (Carboxymethyl Cellulose) and Poly Anionic Cellulose (Drilling Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Cellulose is a naturally occurring polysaccharide and is the most abundant renewable resource available. It is a glucose polymer photosynthesized by solar energy in various plants and act as the structural basis of the plant cell wall. Cellulose from various sources has been found used in industry nowadays such as sugar beet pulp lantana camera and water hycianth and sago waste. For industrial use cellulose today is mainly obtained from wood pulp and cotton. CMC is an anionic, biodegradable and linear polymer cellulose ether. It is one of the most versatile of water soluble hydrocolloids. Carboxymethyl cellulose (CMC) or cellulose gum is a cellulose derivative with carboxymethyl group. Poly Anionic Cellulose (PAC) is white or yellowish powder which is non-toxic odorless and solvable in water with stable resistance to heat salt and bacteria. PAC is kind of high quality low-viscosity cellulose polymer with low molecular weight. Uses and Applications Cellulose has many uses as an anticake agent, emulsifier, stabilizer dispersing agent thickener and gelling agent but these are generally subsidiary to its most important use of holding on to water. Water cannot penetrate crystalline cellulose but dry amorphous cellulose absorbs water becoming soft and flexible. Some of this water is non freezing but most is simply trapped. CMC acts as thickener rheology modifier, water retention aid filtration reducer binder dispersant protective colloid floating aid crystallization inhibitor ions exchanger etc. CMC in the oil-drilling industry as an ingredient of drilling mud, where it acts as a viscosity modifier and water retention agent. Function of Poly Anionic Cellulose (PAC) in drilling fluid High substitution degree good substitution evenness high transparency, controllable viscosity and lower water loss. PAC is not only an excellent slurry drilling fluid and well servicing fluid, but also a highly efficient pressing crack fluid. Market Survey Global Carboxymethyl Cellulose Market to Reach 892.14 Million Pounds. CMC has been witnessing steady growth during the past several years. Asia Pacific represents the largest as well as fastest growing regional market for carboxymethyl cellulose cornering a substantial share of the global market as stated by the new market research report on Carboxymethyl Cellulose (CMC). In the foreseeable future, the market is projected to demonstrate moderate growth driven by increasing demand for the product in various end use applications, with the Food industry including ice creams and dairy products likely to demonstrate the fastest growth in Cellulose consumption. A significant portion of the demand for carboxymethyl cellulose in Asia Pacific originates from countries such as China and India. The region also houses more number of cellulose producers than any other region in the world. Market for cellulose in Asia Pacific is poised to demonstrate a strong compounded annual growth rate of 3.8%. Present Manufacturers Amartara Pvt. Ltd. Maruti Industrial Carbohydrates Ltd. Mysore Acetate & Chemicals Co. Ltd.
Plant capacity: Cellulose from Starch:16.7 MT/Day,Carboxy Methyl Cellulose:16.7 MT/Day,Poly Ionic Cellulose:16.7 MT/DayPlant & machinery: Rs.143 Lakhs
Working capital: -T.C.I: Cost Of Project: Rs. 853 Lakhs
Return: 39.00%Break even: 52.00%
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Textile Softeners (Cationic, Anionic & Non Ionic) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Fabric softener (also called fabric conditioner) is a conditioner used to prevent static cling and make fabric softer. It is available as a liquid, crystals, and dryer sheets and is used to both soften fabric and prevent static cling during drying. The first fabric softeners were developed by the textile industry during the early twentieth century. A typical cotton softener consisted of seven parts water, three parts soap, and one part olive, corn, or tallow oil. With advances in organic chemistry, new compounds were created that could soften fabric more effectively. These improved formulations soon found their way into the commercial market. In the late 1970s manufacturers found a way to deliver fabric softening benefits in a dryer sheet format. These sheets provide some of the benefits of fabric softeners but give the added convenience of being able to be added in the dryer instead of the washer rinse cycle. However, while dryer sheets are very popular today, liquid softeners are still widely used because they are more effective. Softening agent additives Textile softening agents are classified according to their ionic character. With a few exceptions, they mainly consist of fatty acid amine condensation products. The purpose of adding ‘fabric softeners’ at the end of the washing process is to neutralize the very small amounts of detergents left in the textiles and thus prevent static electricity. The simplest way to inactivate any detergents left in the fabric is to neutralize the pH to between 6.5 and 7.5 through addition of a small amount of acetic acid. Through this method, the activity of the alkali and surfactants is eliminated. Uses and Applications Nonionic softeners do not carry any electrical charge and therefore do not possess any distinctive substantivity. Thus nonionic softeners are perfect for finishing optically brightened high-white articles. Cationic softeners show the best soft handle and are therefore used for household articles as well as for industrial articles. The only problem is the in-compatibility with anionic auxiliaries (optical brighteners, dyeing auxiliaries) as well as their tendency to yellow in comparison with non-ionic products. Cationic softeners are mainly used for coloured textile substrates. Formulations based on amphoteric substances are usually used for special products of certain applications. Pseudo-cationic softeners can be used on white fabrics still having a good affinity and about the same soft handle as cationic products, providing that the drying temperature or condensation or thermo fixation is not too high. Textile softeners give synthetic fibres a certain degree of natural feeling and improve the handling properties through secondary effects (antistatic, smoothness, moisture regulation etc.). Market Survey Features of the softening agent chemistry Textile softeners are usually marketed as water emulsions with a solid content between 15 and 25%. Fabric softeners, also called as fabric conditioners, represent the fastest growing segment in the laundry products market. Demand for fabric softeners and other laundry products are dependent upon consumer needs and income levels. European countries, United States, and Asia-Pacific regions are the largest markets globally, as stated by the new market research report on Fabric Softeners and Conditioners. The market for fabric softeners is highly consolidated. Unilever and Procter & Gamble account for a major share in the global market. The demand for detergents has been growing at an annual growth rate of 10 to 11 per cent during the past five years. At present, the size of the Indian FMCG market is estimated to be Rs 125,000 crore and is growing at the rate of 12 per cent yearly. According to an industry reports, the sector is expected to grow by up to 17 per cent annually to touch Rs 400,000 crore by 2020. Hindustan Unilever was the leading player in laundry care in past years, holding a 39% value share. Consumers are also expected to upgrade from economy to mid-priced brands and from mid-priced to premium brands. Scented variants in all categories are expected to be introduced to attract consumers. Liquid laundry detergents, on the other hand, are not expected to substantially increase its share in laundry detergents, unless a national player follows the conventional retail route to expand the category.
Plant capacity: Cationic Softener:320.0 Kgs/ Day.,Non Ionic Fabric Softener:320.0 Kgs/ Day.,Anionic Fabric Softener:360.0 Kgs/ Day.Plant & machinery: Rs.33 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.172 Lakhs.
Return: 25.00%Break even: 58.00%
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Carbon Fibers Composites - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Carbon fiber is composed of carbon atoms bonded together to form a long chain. The fibers are extremely stiff, strong, and light, and are used in many processes to create excellent building materials. Carbon fiber material comes in a variety of raw building-blocks, including yarns, uni-directional, weaves, braids, and several others, which are in turn used to create composite parts. Within each of these categories are many sub-categories of further refinement. For example, different types of carbon fiber weaves result in different properties for the composite part, both in fabrication, as well as final product. Strength, Stiffness, and Comparisons with Other Materials Carbon fiber is extremely strong. It is typical in engineering to measure the benefit of a material in terms of strength to weight ratio and stiffness to weight ratio, particularly in structural design, where added weight may translate into increased lifecycle costs or unsatisfactory performance. Carbon fiber composites are also significantly more expensive than traditional materials. Working with carbon fiber requires a high skill level and many intricate processes to produce high quality building materials (for example, solid carbon sheets, sandwich laminates, tubes, etc). Very high skill level and specialized tooling and machinery are required to create custom-fabricated, highly optimized parts and assemblies. Many different types of materials are used to create composites like Honeycomb, Foams, and Wood etc. Uses and Applications Carbon fiber composites provide an alternative to conventional materials, for example steel, aluminum, and fiberglass, for the construction of lightweight trusses and frame structures. The first construction method for these types of carbon fiber structures is using tubes and gussets. Uni-direction carbon fiber can be added to individual members to increase bending/axial stiffness and strength. Likewise, gusset thickness and geometry can be adjusted to ensure proper shear stress transfer through the joints. An alternative lightweight, and often cost-effective, carbon fiber construction method is using our patent-pending connectors and pultruded carbon fiber tubes In addition, the skills necessary for construction of this type of structure are relatively easy to master. Market survey Indian Carbon Fiber Composites Market is forecast to Reach USD 53 million in nearby future. Once the domain of aerospace and space applications in India, carbon fiber composites are increasingly being used in a host of new industrial applications where material cost is secondary to performance, high strength and reduced weight considerations. Indian carbon fiber composites market poised for dramatic growth and expects to reach USD 53 million by 2018. The industrial market is expected to witness very strong growth, followed by aerospace segment. Consumer goods market expects to post slow growth between 2013 and 2018. Currently, the market for carbon fiber composites is estimated at $10 billion (USD) globally, and observers expect that it could reach as high as $40 billion by 2022. Aspiring and established carbon fiber manufacturers and a variety of marketing partners are positioning themselves to meet the vastly increasing need for raw fiber and fibrous reinforcement products. After 2020, further cost reductions – primarily driven by the hybridization of composite components (combining continuous fibers and other materials such as metal or short fibers) – will lead to a significant market expansion. The expectation is that these hybrids can be produced with processes similar to pure composites. The volume of high-strength Carbon Fibre components produced worldwide is set to grow by 17% a year until 2020. In key sectors of industry, like automotives, aeronautics and wind energy, we are already seeing the use of large quantities of continuous fiber-reinforced components. With the growing importance of lightweight construction across various industries, there will be strong growth in demand for these products going forward, assuming that production costs fall.
Plant capacity: 1 MT/Day.Plant & machinery: Rs.70 Lakhs
Working capital: -T.C.I: Cost of Project:Rs.544 Lakhs.
Return: 31.00%Break even: 60.00%
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INVESTMENT OPPORTUNITY IN POLYVINYL ALCOHOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polyvinyl alcohol (PVOH, PVA, or PVAl) is a water-soluble synthetic polymer (not to be confused with polyvinyl acetate, popular wood glue). Polyvinyl alcohol (PVA) forms tough, clean films that have high tensile strength and abrasion resistance.lt is highly resistant to solvents, oils and grease. Polyvinyl alcohol is one of the few high molecular weight commercial polymers. Polyvinyl alcohol is produced commercially from polyvinyl acetate, usually by a continuous process. The acetate groups are hydrolyzed by ester interchange with methanol in the presence of anhydrous sodium methylate or aqueous sodium hydroxide. The physical characteristics and its specific functional uses depend on the degree of polymerization and the degree of hydrolysis. Polyvinyl alcohol is classified into two classes namely: partially hydrolyzed and fully hydrolyzed. Partially hydrolyzed PVA is used in the foods. Other names PVOH; Poly(Ethanol), Ethanol, homo polymer; PVA; Polyviol; Vinol; Alvyl; Alkotex; Covol; Gelvatol; Lemol; Mowiol Properties Appearance CAS No. Synonyms Commercially available in granular or powder form 9002-89-5 PVA, Polyvinol, Ethanol homopolymer Molecular Formula [-CH2CHOH-] n Odour Solubility Specific gravity PH Stability Density Melting point Boiling point Flash point Biodegradability Mild odour Moderately soluble 1.19 to 1.31 Aqueous solution is neutral or slightly acidic. Stable under ordinary conditions of use and storage 1.19-1.31 g/cm3 200oc 228o c 79.44oc PVA is a biodegradable, water-soluble synthetic polymer. The degradation products are water and carbon dioxide. Polyvinyl alcohol has excellent film forming, emulsifying and adhesive properties. It is also resistant to oil, grease and solvents. It is odourless and nontoxic. It has high tensile strength and flexibility, as well as high oxygen and aroma barrier properties. PVA is fully degradable and dissolves quickly. PVA has a melting point of 230°C and 180–190°C (356-374 degrees Fahrenheit) for the fully hydrolysed and partially hydrolysed grades, respectively. It decomposes rapidly above 200°C as it can undergo pyrolysis at high temperatures. PVA is an atactic material but exhibits crystallinity as the hydroxyl groups are small enough to fit into the lattice without disrupting it. PVA is close to incompressible. The Poisson's ratio has been measured to between 0.42 and 0.48. Applications Important application sectors include: 1. Paper adhesive with boric acid in spiral tube winding and solid board production 2. Thickener, modifier, in polyvinyl acetate glues 3. Textile sizing agent 4. Paper coatings, release liner, 5. as a water-soluble film useful for packaging. 6. Carbon dioxide barrier in polyethylene terephthalate (PET) bottles 7. as a film used in the water transfer printing process 8. as a mold release because materials such as epoxy do not stick to it 9. Movie practical effect and children's play putty or slime when combined with borax 10. Used in eye drops and hard contact lens solution as a lubricant 11. PVA fiber, as reinforcement in concrete 12. As a surfactant for the formation of polymer encapsulated nano beads Grades The most common grade in each area of application is fully and partially hydrolyzed grades with a degree of polymerization of 1,700. Fully hydrolyzed grades Fully hydrolyzed grades are used mainly in paper coating, in textile warp sizing of hydrophilic fibers, such as cotton and rayon staple yarns and in laminating film in safety glass (after conversion to polyvinyl butyral). Partially hydrolyzed grades are used mainly in protective colloids in emulsions, in remoisten able adhesives, in textile warp sizing for rayon filaments and polyester fibers and in printing plates. Indian Imports: Akzo Nobel Coatings India Pvt Ltd Jay chem. marketing Mumbai – 400 067 INDIA. Demand supply scenario Application sector for PVA are multiple such as textiles, adhesives, paper, building products, chemical derivatives such as polyvinyl butyral and others. Polyvinyl Alcohol (PVA) main industrial application is polyvinyl alcohol film (water-soluble and for polarizer application). Water soluble PVA films are gaining popularity as green packaging and the demand for the product is growing supported by government initiatives. Water soluble PVA films are actively used in detergents and agrochemical packaging – the fastest growing area. But positive prospects for the product are a bit limited by volatile vinyl acetate monomer (VAM) prices. Polyvinyl alcohol (PVA) 2013 World Market Outlook and Forecast up to 2017 grants access to the unique data on the examined market. Having used a large variety of primary and secondary sources, our research team combined, canvassed and presented all available information on product in an all-encompassing research report clearly and coherently. Global scenario Global capacity: One million metric tonnes Important producers include the following: Sekisui Specialty Chemical The US subsidiary of Japan's Sekisui Specialty Chemicals is planning to invest more than $2.6-mn in upgrading its polyvinyl alcohol plant in Calvert City, Kentucky; The project involves replacing a section of the plant's distillation tower with a super high alloy metal. Kuraray Kuraray currently has PVOH production in Japan, Singapore, and Germany Kuraray currently has total polyvinyl alcohol resin capacity of 234,000 metric tonnes per year, which includes 124,000 metric tonnes per year at Okayama/Niigata in Japan; 40,000 metric tonnes per year at Singapore; and 70,000 metric tonnes per year at Frankfurt. Global production of PVA is Around 4 lakh tonnes per annum. Global demand Global demand for polyvinyl alcohol is 0.94 million metric tonnes per annum. China, Japan and the United States continue to be the world's largest producers and consumers of PVOH. The high production levels in Japan and in the United States are supported by large exports. China produces and consumes more than half of world consumption. The polyvinyl alcohol market is at continued high risk for consolidation of producers as new plant capacity has been added in China. China's PVA supply and demand A number of new projects are under implementation in China, On March 23, 2012 Xinjiang Qingsong Vinylon Chemical Co., Ltd. (Qingsong Vinylon) held a groundbreaking ceremony for its 300 000 t/a polyvinyl alcohol (PVA) project in Alar II industrial Park, which located in north Alar City of Xinjiang region. It is reported that this project will adopt the calcium carbide acetylene process technology developed by Chongqing Hanma Chemical Technology Co., Ltd. Inner Mongolia Shuangxin Environmental Friendly Material Co Ltd Inner Mongoliar Shuangxin Environment-Friendly Material Co. Ltd. located in Mengxi Hi-Tech Industry Zone with register capital of RMB720 million. It is a new manufacturer of polyvinyl (PVA) with yearly capacity is 440,000 tonnes. Main Products: PVA The first phase 110 000 metric tonnes of polyvinyl alcohol plant was commissioned in June 2011. The second phase of 330 000 metric tonnes of polyvinyl alcohol plant is scheduled to start in 2013. Qingsong Vinylon Chemical Co Ltd On March 23, 2012, Qingsong Vinylon Chemical Co Ltd started the construction of 30 000 metric tonnes per annum of polyvinyl alcohol plant at Alar II Industrial Park, which is situated in North Alar City of Xinjiang region Process Outline Unlike many vinyl polymers, PVA is not prepared by polymerization of the corresponding monomer. The monomer, vinyl alcohol, almost exclusively exists as the tautomeric form, acetaldehyde. PVA instead is prepared by partial or complete hydrolysis (sometimes referred to in this case as saponification) of polyvinyl acetate to remove acetate groups. Impurities resulting from the manufacturing process include sodium acetate, methanol and methyl acetate. Levels of sodium acetate, a reaction by-product, are monitored using the residue on ignition test. The residual methanol and methyl acetate are monitored during the manufacturing process. Indian manufacturers There are two manufacturers in India producing polyvinyl alcohol: * Vam Organics Chemicals Ltd, New Delhi: 2000 tonnes per annum * Polychem Ltd., Mumbai: 2000 metric tonnes (Not in operation) Demand and supply Demand level: 7200 tonnes per annum Estimated growth rate in demand: 12% per annum Prognosis Considering the growing demand for PVA and its appropriate application, strong case exists to Set up polyvinyl alcohol project of globally competitive capacity in India.
Plant capacity: -Plant & machinery: -
Working capital: N/AT.C.I: -
Return: 1.00%Break even: N/A
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DIMETHYL FORMAMIDE –A PROFITABLE INVESTMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

DIMETHYL FORMAMIDE –A PROFITABLE INVESTMENT Dimethylformamide is an organic compound with the formula (CH3)2NC (O) H. Commonly abbreviated as DMF (although this acronym is sometimes used for dimethylfuran), this colourless liquid is miscible with water and the majority of organic liquids. DMF is a common solvent for chemical reactions. Pure dimethylformamide is odourless whereas technical grade or degraded samples often have a fishy smell due to impurity of dimethylamine. Its name is derived from the fact that it is a derivative of formamide, the amide of formic acid. Dimethylformamide is a polar (hydrophilic) aprotic solvent with a high boiling point. It facilitates reactions that follow polar mechanisms, such as SN2 reactions. Dimethylformamide can be synthesized from methyl formate and dimethylamine or by reaction of dimethylamine with carbon monoxide. PROPERTIES: Alternate name CAS number Molecular formula Purity Appearance Odour Density (at 20 deg.C) Solubility Melting point Boiling point DMF 68-12-2 (CH3)2 CHON >99% Colorless, hygroscopic liquid Characteristic amine like odour 0.95 g per cm3 Freely miscible with water -60o c 152oc-154oc PRODUCT APPLICATIONS Dimethyl formamide is an important chemical raw material and also a solvent. It is mainly used in polyurethane, acrylic fiber/spandex fiber, pharmaceutical, pesticide, dyestuff and electronic sectors. CHEMICAL PROPERTIES: Critical Temperature: 374°C (705.2°F) Specific Gravity: 0.949 (Water = 1) Vapor Pressure: 0.3 kPa (@ 20°C) Vapor Density: 2.51 (Air = 1) Dispersion Properties: Soluble in water, diethyl ether, and acetone. Corrosivity: Non-corrosive in presence of glass. REACTIVITY Can react vigorously with oxidizing agents, halogenated hydrocarbons, and inorganic nitrates. Incompatible with carbon tetrachloride, alkyl aluminums, sodium tetrahydroborate, nitrates, chromic acid. Diisocyanatomethane, triethylaluminum, sodium hydride, lithium azide, metallic sodium, bromine, magnesium. Nitrate, potassium permanganate, nitric acid, chromium trioxide, borohydrides, phosphorus trioxide, diborane, octafluoroisobutyrate, sodium nitrite, perchloryl fluoride, potassium methyl 4,4'-dinitrobutyrate. Reaction with inorganic acid chlorides, such as phosphorous oxychloride and thionyl chloride, may form dimethylcarbamoyl, a suspect carcinogen. NATURE OF APPLICATION 1. DMF is widely used in the production and processing of polymers, Spinning solvent for polyacrylonitrile fibre and polyurethane fibre (spandex) and processing solvent for production of polyurethane artificial and synthetic leather. 2. DMF is used for the separation and refining of acetylene from crude olefin gas. 3. DMF is used in extracting butadiene from the C4 distillate obtained by naphtha cracking, etc. and in separating isoprene from C5 distillate. 4. Used as a solvent for recovery of H2S or SO2 or elimination of HCl, Cl, HBr etc. in hydrocarbons. 5. DMF is also used in extracting solvent of aromatic hydrocarbons in petroleum refining. 6. Gases like acetylene that are difficult to liquefy and handle safely can be stored and transported easily by dissolving them in DMF with a porous carrier solid (Ex. Calcium Silicate). 7. DMF is widely used as a solvent for reaction. Generally acetylation, chlorination, sulfonation and various condensation and polymerization reactions are among those where DMF is used as a solvent. 8. It is an excellent solvent for sulphonamide, vitamins, nitro furan, quinoline, adrenaline, amine chlorides, etc. It is widely used in the production of pharmaceuticals as a reaction solvent, extracting solvent and crystallizing bath. 9. DMF easily dissolves basic dye pigments nitroso pigments, phthalocyanine pigments, azo pigments and acid dye metal salts. It is also used as a solvent of colouring agent or an infiltrating ink for various films, wood, leather, resins etc. 10. DMF alone or as mixed with methylene chloride, is used as a remover of varnish or lacquers. INDUSTRIES SERVED Pharmaceuticals, Dyestuff and Pigment, Polymers SAFETY Reactions including the use of sodium hydride in DMF as a solvent are somewhat hazardous; exothermic decompositions have been reported at temperatures as low as 26 °C. On a laboratory scale any thermal runaway is (usually) quickly noticed and brought under control with an ice bath and this remains a popular combination of reagents. On a pilot plant scale, on the other hand, several accidents have been reported. TOXICITY DMF has been linked to cancer in humans, and it is thought to cause birth defects. In some sectors of industry, women are banned from working with DMF. For many reactions, it can be replaced with dimethyl sulfoxide. Most manufacturers of DMF list 'Life' or 'Chronic' as a health hazard in their MSDS since DMF is not readily disposed of by the body. According to IARC, DMF is a possible carcinogen, although EPA does not consider it a cancer risk. PACKAGING • 418.87 (190 kg) steel drums • Full Truck Load, 80 drums/shipment • Bulk Tank Truck • Rail Car INDIAN PRODUCERS Presently, only RCF Ltd. has the capacity to produce DMF in India. Their 2,500 TPA plant at Thai, based on technology from Acid Amirie Technologies Inc., USA is likely to go into commercial production shortly. They are likely to double their capacity to 5,000 TPA by 1996. The decision to expand will be taken after the 2,500 TPA DMF plant is fully operational through the CO route. Vam Organic Chemicals initiated work on a 3,000 TPA DMF project at Gajraula with technology from UCB, Belgium. They are planning only one step in this process. They will procure methyl formate from outside and react it with DMA to obtain DMF. The plant engineering is complete and is likely to go on stream shortly. There is no scope for additional capacity (in case RCF doubles their capacity to 5,000 TPA) till 1999-2000, considering a demand projection of around 7,400 tonnes by 1999-2000. PRODUCTION Total installed capacity is estimated around 3 lakh tonnes world wide compared to a total demand of about 1.8 lakh tonnes (including captive use). There are 16 existing plants worldwide. USA, Brazil and Canada share 24% of the total capacity, Europe (Germany, Spain, U.K., Belgium) share 38% of the total installed capacity, where as balance is shared by other countries. Globally, demand is shrinking or at least stagnant especially in Europe and America due to environmental reasons. DMF DEMAND SCENARIO DMF finds its domestic end use in the following applications: i) As a solvent in acrylic fiber production ii) In the manufacture of drugs and Pharmaceuticals iii) In polyurethane (PU) processing iv) Other miscellaneous application such as dyestuffs, paints, pigments etc Estimated percentage consumption by each end-use sector is given below. Acrylic Fiber 44% Drugs and Pharmaceuticals 38% Polyurethane Processing 8% Miscellaneous 10% TOTAL 100% DEMAND DRIVERS IN GLOBAL MARKET DMF markets exhibiting significant growth in the immediate future will include synthetic/artificial leather, electronics and acrylic fibers. Driven by the global fashion market, elastic fibers (elastane) have experienced the biggest expansion. These fibers are based on elastomeric polyurethanes. Consumption of DMF in synthetic/artificial leather, particularly in China, is expected to result in significant increases in world consumption, in terms of volume and annual growth rates. ASSESSMENT OF GLOBAL DEMANDS China is the largest consumer of DMF in the world market because of large Synthetic/artificial leather (polyurethane based) markets—an application that is comparatively miniscule in most other regions. Consumption in electronics, mainly in the manufacture of printed circuit boards, is a large market in Asia, especially Taiwan, the Republic of Korea and Japan. Global demand is 0.9 million metric tonnes per annum Most DMF is consumed as a solvent in chemical production. Global capacity utilization declined to nearly 55% in 2009 from 58% in 2007 as a result of a much faster pace of capacity expansions. Between 2007 and 2009, world capacity for DMF grew at an average annual rate of just over 6%, surpassing world consumption, which grew at an average annual rate of 1.7% during the same period. Increased Asian consumption, mainly in China, was balanced by declining demand in most other world regions because of the global recession. The technology licensors are: 1)AcidAmineTechnologiesInc. Plants available worldwide are mainly based on the technology supplied by AAT, USA. 2) U.C.B. S.A. SCENARIO IN CHINA China is the largest producer and consumer of DMF. The four largest importers of DMF were Japan, India, Taiwan and the Republic of Korea, together accounting for 63% of world imports in 2009. China and the Republic of Korea are the largest exporters, accounting for 53% and 27%, respectively, of world exports in 2009. China is the largest consumer of DMF because of large synthetic/artificial leather (polyurethane based) markets—an application that is comparatively miniscule in most other regions. Consumption in electronics, mainly in the manufacture of printed circuit boards, is a large market in Asia, especially Taiwan, the Republic of Korea and Japan. Consumption of DMF in synthetic/artificial leather, particularly in China, is expected to result in significant increases in world consumption, in terms of volume and annual growth rates. Unlike most other markets, demand for DMF in Asia, mainly China, is forecast to exhibit moderate to significant growth in most applications. Production facilities in the Americas, Europe and Asia are at risk for shutdowns. PROCESS FOR PRODUCTION There are two process routes for the manufacture of DMF namely direct synthesis and two-step process. 1) Direct synthesis 2) Two step process DIRECT SYNTHESIS The direct or one-step synthesis of DMF begins with either pure carbon monoxide or a gas stream containing carbon monoxide. This is reacted in a continuous process with N, N-dimethylamine (DMA), by using a solution of alkali alkoxide (usually sodium methoxide) in methanol as catalyst. Methyl formate is presumably formed as an intermediate. The reaction mixture passes over an external heat exchanger to remove the excess heat generated and to ensure thorough mixing of the components. The reaction is conducted between 0.5 and 11 MPa at 50~200°C. The reaction mixture exits the reactor through a decompression cham¬ber. In addition to N,N-dimethylformamide, the crude product contains methanol. A certain amount of acid or water deactivates any catalyst present resulting in the formation of sodium formate. Dissolved carbon monoxide, together with inert gases, escapes from the mixture during decompression and the off-gases are removed by combustion. Preliminary distillation is followed by second distilla¬tion in a separate column, here; dimethyl formamide is separated from methanol which contains traces of N, N-dimethylamine. Further distillation results in a product of 99.9% purity. TWO STEP PROCESS The two step process for the synthesis of N,N-dimethylformamide differs from direct synthesis because methyl formate is prepared separately and introduced in the form of 96% pure (commercial -grade) material. Equimolar amounts of methyl formate and N, N-dimethylamine are subjected to a continuous reaction at 60-100°C and 0.1 - 0.3 MPa. The resulting product is a mixture of N, N-dimethylformamide and methanol. The purification process involves distillation and is analogous to that described for direct synthesis. However, no separation of salts is required because no catalysts are involved in the process. Due to the corrosive properties of both starting materials and products, stainless steel has to be used as material of construction for production facilities. HANDLING PROCEDURE AND EQUIPMENTS Workers handling this material must be thoroughly trained in its hazards and its safe use, and must wear appropriate protective equipment and clothing. Keep away from all ignition sources. Ground and bond equipment and containers to prevent a static charge buildup, use spark-resistant tools, and avoid splash filling of containers. Avoid generating mists or vapors. Use the smallest amount possible for the purpose, in well-ventilated areas. Keep work area free of incompatible substances and extraneous materials, particularly those which can burn. Do not return contaminated material to the original containers. Keep containers closed when not in use. Empty containers may contain hazardous PROGNOSIS DMF demand in India is expected to nearly double from the level of 2150 tonnes in 1991-92 to 4100 tonnes by 1995-96. The increase in demand is mainly due to upward trend in acrylic fiber production capacity.
Plant capacity: --Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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