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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated Carbon is a unique material because of the way it is filled with holes (voids, spaces, sites, pores,) whatever the size of molecules. It is that, although they are spaces of zero electron density, these pores possess intense vander wall forces (from the near proximity of carbon atoms). Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Shell based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Uses and Application A wide variety of activated carbon products are available exhibiting markedly different characteristics depending upon the raw material and activation of technique used in their production. In selecting the activated carbon it is important to have a clear understanding of both the adsorptive and physical characteristics of the material in order to optimize the performance capabilities. Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Market Survey The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The powdered and granular activated carbon segments are the key revenue generators for the activated carbon market. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications.
Plant capacity: 6000 MT/ Annum Plant & machinery: 181 Lakhs
Working capital: -T.C.I: 1070 Lakhs
Return: 43.00%Break even: 37.00%
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ZINC OXIDE FROM ZINC DROSS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Although zinc oxide has been known since ancient times, its use as a pigment is relatively recent. It was developed as a pigment in place of basic lead carbonate. The lead pigment was superseded because it turned black on atmospheric exposure. Production of zinc oxide by burning zinc in air was developed by Le Clair in France in 1840, hence the French Process. Zinc oxide was the prime white pigment for another 100 years, when titanium dioxide was developed as an alternative with superior opacity to zinc oxide. Zinc dross is obtained from the recovery of zinc. The zinc types may be recovered from galvanized sheets, batteries, car components, galvanizing processes, etc. Zinc ashes are formed on the surface of molten zinc baths, and whilst primarily zinc oxide, particles of finely divided zinc will also adhere to the oxide. The various types of zinc are treated by processes to produce pure zinc metal. This is by far the most important Zinc compound. Zinc Oxide is valuable both for direct application and for production of other zinc compounds. Pure zinc oxide is white at ordinary temperatures, becoming yellow when hot. Its density depends to some extent on the method of manufacture; the accepted value is 5.68 gl cm3. ZnO is a IIVI compound semiconductor whose iconicity resides at the borderline between the covalent and ionic semiconductors. Uses & Applications Zinc oxide is used in the rubber, paint, ceramics, chemical textile and other industries. Accelerator activator, pigment, and reinforcing agent in rubber; ointment; pigment and mold growth inhibitor in paints; ceramics; floor tile; glass; zinc salts (zinc stearate etc.) feed additive; semiconductor in electronic devices; electronic ceramics, raw material to produce zinc phosphate as steel coating. ? The first important use of zinc oxide is in all kinds of paints. The conventional oil based paints and emulsion type coating for cement and masonry surfaces contain zinc oxide pigment, which gives them good protection against contamination by wind born organic dirt, milder, ultraviolet rays and chalking. It is also used in protective coating for exterior wood surfaces since it forms soaps with organic acids present in vehicle. The soap formation and in the mixing of the pigments with the oil and at the same time induces a thyrotrophic consistency in paints. Zinc oxide finds use in metal protective coatings, paint pigmented with zinc dust and zinc oxide are the most successful coatings for use in galvanized surface. Zinc oxide is used in conjunction with red lead and/or zinc yellow for general purpose, primers for ferrous surfaces. In these priming paints, it aids in producing a tough, adherent film resistant to abrasion and chalking. Market Survey Demand of Zinc oxide is increasing day by day because of setting up of more and more paint and plastic industries. moreover, Zinc oxide (ZnO) has a very good market and it is a growth oriented product and demand is over increasing in the country as well as abroad various industries consuming zinc oxide are in manufacturing, paper, cosmetic, crockery, petroleum etc. It can be easily visualized that demand for any material consumed by such growth oriented industries will always be on the use.
Plant capacity: 3000 MT/ AnnumPlant & machinery: 132 Lakhs
Working capital: -T.C.I: Cost Of Project : 401 Lakhs
Return: 38.00%Break even: 49.00%
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INDIAN MADE FOREIGN LIQUOR (EXTRA NEUTRAL ALCOHOL) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

The history of distilled spirit goes back into antiquity. Science have unearthed pottery in Mesopotamia depicting fermentation scenes dating back to 4200 B.C. a small wooden model of a brewery from about 2000 B.C. is on display at the Metropolitan Museum of Art in Newyork city & Aristotle mentions a wine which produces a spirit. The first real distiller was probably a green Egyptian alchemist who in the first second century AD, in an attempt to transmute base metal into gold, boiled some wine in a crude still. The discovery of ardent spirits which remelted from this effort was looked upon with awe. It was kept a secret for centuries. The technique of distillation probably came from the Egyptians who had been interested in alchemy since the Precbristian ere. At a later time the Arabians gained this knowledge from the Egyptians. Distillation was introduced into Western Europe either through spain about 1150 AD, or by the crusaders who learned about it from the Moolems in the 12th & 13th centuries. Distilled spirits were probably known in Ireland & scotland before 12th Century, but actually it was not until then that there is a recorded history of distilled history in Europe. In India production of alcohol apart from molasses & sugarcane route the non molasses route like maize, starch, corn grain, sweet sorghum, tapioca, sugar beet are also equally getting importance as the climatic conditions for such type of agricultural crops suits in India. It is a right time for the central government through ministry of agriculture to encourage and assist state governments to introduce a policy of using only grain based alcohol for potable purpose. Molasses based alcohol may be used for industrial use as well as fuel blending. Uses & Applications Extra neutral alcohol is mainly used to make a very high quality potable alcohol used by liquor industries for the production of branded alcoholic drinks. (eg. canes, vodkas, gins, rums, liqueurs and aperitifs). Ethanol (Ethyl Alcohol or Grain Alcohol) is commonly used in alcohol. Market Survey The IMFL and beer sector is the most visible part of the alcohol industry, boasting a few large companies with multiple production units and nationwide marketing networks. These companies control much of the market, have been present in India for several decades, and have established several brand names regionally or nationally. These companies aggressively advertise and promote their brands and their corporate identities, and constantly monitor and protect their products market shares. They are also cash rich, since profit margins are high in this industry. India ranks as one of largest alcoholic beverage markets across the globe, considering that almost 70 per cent of alcohol in South East Asia is produced in India. Indias share of total alcohol beverage imports in the region is nearly 10 per cent. India's alcoholic beverages market, comprising beer, wine and spirits, will cross the Rs 1.4 lakh crore mark in 2015, compared to the current size of about Rs 50,700 crore, says an industry specific analysis of the Associated Chambers of Commerce and Industry of India (Assocham). China is the largest global spirits market.China and India are the two fastest growing markets for spirits. India is expected to overtake Russia as the second largest spirits market by 2013. The United States is predicted to be the third fastest growing spirits market through 2015. The US market has shown a gradual recovery in 2010 and 2011, with spirits volume up 2% in 2010 and a steady return to premium spirits. Vodka showed a strong and production methods dictated by the country of origin. Strong vodka growth in the US and emerging countries such as India are expected to keep vodka in the number one position in the coming years. Few Indian Major Players are as Under: Allied Blenders & Distillers Pvt. Ltd. Amber Distilleries Ltd. Amrut Distilleries Ltd. Arlem Breweries Ltd. [Merged] Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. [Merged] Aurangabad Breweries Ltd. B D A Breweries & Distilleries Ltd. B D A Pvt. Ltd. Bacardi India Pvt. Ltd. Balaji Distilleries Ltd. [Merged] Balbir Distilleries Ltd. [Merged] Baramati Grape Inds. Ltd. [Merged] Beam Global Spirits & Wine (India) Pvt. Ltd. Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. [Merged] Castle Breweries Ltd. Central Distillery & Breweries Ltd. [Merged] Charminar Breweries Ltd. [Merged] Charosa Wineries Ltd. Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. [Merged] Empee Distilleries Ltd. Foster'S India Ltd. Four Seasons Wines Ltd. Glasgow Distilleries Ltd. Grover Vineyards Ltd. Haryana Breweries Ltd. [Merged] High Range Breweries Ltd. [Merged] Hindustan Breweries & Bottling Ltd. Hyderabad Distilleries & Wineries Ltd. Impala Distillery & Brewery Ltd. Indage Vintners Ltd. Indo Lowenbrau Breweries Ltd. [Merged] Interlink Exports Ltd. Jagatjit Industries Ltd. John Distilleries Ltd. Jubilee Beverages Ltd. Kalyani Breweries Ltd. [Merged] Kedia Distilleries Ltd. Kerala Alcoholic Products Ltd. Kerala Distilleries & Allied Products Ltd. [Merged] Kesarval Beverages Ltd. [Merged] Khemani Distilleries Pvt. Ltd. Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. [Merged] Mangalore Breweries & Distilleries Ltd. [Merged] Mcdowell & Co. Ltd. [Merged] Mehra Beverages Ltd. [Merged] Millennium Beer Inds. Ltd. [Merged] Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. [Merged] Mysore Wine Products Ltd. [Merged] Pals Distilleries Ltd. Pernod Ricard India Pvt. Ltd. Piccadily Sugar & Allied Inds. Ltd. Pincon Spirit Ltd. Prag Distillery Pvt. Ltd. Premier Breweries Ltd. [Merged] Punjab Breweries Ltd. [Merged] Radico Khaitan Ltd. Rainbow Breweries Ltd. Rairu Distilleries Ltd. Raj Breweries Ltd. [Merged] Rajasthan Breweries Ltd. Ravikumar Distilleries Ltd. Rochees Breweries Ltd. [Merged] Salamander Distillers Ltd. [Merged] Seagram Distilleries Pvt. Ltd. Shaw Wallace & Co. Ltd. [Merged] Shaw Wallace Distilleries Limited [Merged] Shaw Wallace Distilleries Ltd. [Merged] Shiva Distilleries Ltd. Sica Breweries Ltd. [Merged] Silver Oak (India) Ltd. Skol Breweries Ltd. Skol Breweries Ltd. [Merged] Som Distilleries & Breweries Ltd. Southern Agrifurane Inds. Ltd. Southern Agrifurane Inds. Ltd. [Merged] Tilaknagar Distilleries & Inds. Ltd. [Merged] Tilaknagar Industries Ltd. Travancore Sugars & Chemicals Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Utkal Distilleries Ltd. V R V Breweries & Bottling Inds. Ltd. [Merged] Vinayak Distilleries Ltd. Vinedale Distilleries Ltd. Vitari Distilleries Ltd. [Merged] Winsome Breweries Ltd. Xylon Loquitur Distillers & Vintners Ltd.
Plant capacity: 80000 Bottles (750 ml Size) & IMFL/dayPlant & machinery: 2464 Lakhs
Working capital: -T.C.I: Cost of Project : 3873 Lakhs
Return: 29.00%Break even: 42.00%
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MAGNESIUM OXIDE DEAD BURNED MAGNESIA (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcination. The thermal treatment of the calcination process affects the surface area and pore size and hence the reactivity of magnesium oxide formed. The source largely determines the level and nature of impurities present in the calcined material. Caustic calcined magnesia which is used in a wide range of industrial applications e.g. plastics, rubber, adhesives and acid neutralisation is formed by calcining in the range 700 to 1000°C. By calcining in the range 1000 to 1500°C the magnesium oxide is used where its lower chemical activity is required e.g. fertiliser and animal feed. Dead burned magnesia, which is produced in shaft and rotary kilns at temperatures over 1500°C, has reduced chemical reactivity therefore is more suited to refractory applications. Finally fused magnesia which is produced in an electric arc furnace from caustic calcined magnesia at temperatures in excess of 2650°C is used for a variety of refractory and electrical applications. Uses of Magnesia Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known most of them are for CCM. The main applications can be found in agriculture as feed or fertiliser, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame proofing and sweeping materials as well as in environmental protection. Market Survey Magnesium is the eighth most abundant element and constitutes about 2 percent of the Earth’s crust. It is the third most plentiful element dissolved in seawater, with a concentration averaging 0.13 percent. Although magnesium is found in over 60 minerals, only dolomite, magnesite, brucite, carnallite, and olivine are of commercial importance. Magnesium and magnesium compounds are produced from seawater, well and lake brines and bitterns, as well as from the minerals noted above. Refractory magnesia represents the largest tonnage use of magnesium in compounds. The iron and steel industry is the largest consumer of these products in the United States and most other magnesia consuming countries. Dead burned magnesia from magnesite, seawater, or well and lake brines is used as a major constituent in metallurgical furnace refractory products Magnesia is also used in agricultural applications for animal feed and fertilizer. Magnesium serves as a structural part of the chlorophyll molecule, a compound necessary for plant photosynthesis. Without sufficient magnesium, either from the soil or from fertilizer application, plants can die. Corn, potatoes, cotton, citrus, tobacco, and sugar beets are among the crops that are highly responsive to magnesium fertilization. Most of the end use markets for caustic calcined magnesia are mature, and there is little room for significant growth. The exception to this is the environmental market, where applications in water treatment are growing. Caustic calcined magnesia competes with magnesium hydroxide in this market.
Plant capacity: 1000 MT/DayPlant & machinery: Rs.6105 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.10189 Lakhs
Return: 47.00%Break even: 75.00%
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Sodium Chlorite (NaClO2)Direct Electrolysis Process from Sodium Chloride to Sodium Chlorite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Sodium chlorite is the product of three elements: sodium (Na), chlorine (Cl) and oxygen. In each molecule, one sodium atom and one chlorine atom bind with two oxygen atoms. The chemical equation for this composition is NaClO2. It is found in solid form as a white powder and is also water soluble. Under high heat, it can be explosive. Sodium chlorite is presently being promoted as a miracle mineral supplement or MMS with superior antimicrobial activity. Sodium chlorite is a compound used for water disinfection and purification. It is produced in large quantities as flakes or a solution from chlorine dioxide and sodium hydroxide. Its use as a bleach for textiles was first discovered during the 1920s. In its dried state, sodium chlorite (NaClO2) is a white or light yellow green solid. The greenish tint comes from trace amounts of CdO2 or iron, which are production residuals. Sodium chlorite has a molecular weight of 90.44 and decomposes at about 392°F (200°C). It is generally soluble in water, but its solubility increases as the temperature of the water rises. Sodium chlorite is a powerful oxidizer that will not explode on percussion. The anhydrous salt does not absorb water and is stable for up to ten years. Sodium chlorite (chlorous acid sodium salt) is a toxic inorganic substance that is used in a range of industries, including sanitation and agriculture. Uses & Applications The main application of sodium chlorite is the generation of chlorine dioxide for bleaching and stripping of textiles, pulp, and paper. It is also used for disinfection of a few municipal water treatment plants after conversion to chlorine dioxide. An advantage in this application, as compared to the more commonly used chlorine, is that trihalomethanes (such as chloroform) are not produced from organic contaminants. Chlorine dioxide generated from sodium chlorite is approved by FDA under some conditions for disinfecting water used to wash fruits, vegetables, and poultry. Sodium chlorite, NaClO2, sometimes in combination with zinc chloride, also finds application as a component in therapeutic rinses, mouthwashes, toothpastes and gels, mouth sprays, as a teat dip for control of mastitis in dairy cattle, as preservative in eye drops, and in contact lens cleaning solution under the trade name Purite. Under the brand name Oxine it is used for sanitizing air ducts and HVAC/R systems and animal containment areas (walls, floors, and other surfaces). Market Survey Globally, industrial applications for sodium chlorite are forecast to grow at a rate of 2.5% annually during 2012–2017 but will vary by region. The leading application is municipal/industrial water treatment disinfection, which accounted for about 60% of total industrial consumption. The global market for all disinfectants, including chlorine based disinfectants, is increasing as a result of growing concerns over the spread of infectious diseases following outbreaks in 2003, 2004 and 2009 of swine flu (H1N1), avian influenza (bird flu), pertussis, common flu, cholera, West Nile virus and others. As a result, the role played by chlorinated disinfectants is related to health and social issues, and less dependent on the general economy. Sodium chlorite and hydrogen peroxide have replaced chlorine gas as the most commonly used bleaching agents in pulp and paper mills across the globe. Sodium, calcium, potassium and lithium hypochlorite/chlorite/chlorate are strong oxidizing agents used for bleaching, sanitation and disinfection. On a consumption basis, sodium chlorite accounted for 91% of total global chlorite use, with calcium hypochlorite at 9%. Lithium and potassium chlorite account for a negligible share. Global demand for sodium hypochlorite for household use is projected to grow at almost 2% annually during 2012–2017. This compares with a projected growth in global demand for all disinfectants and microbials of 4.0% annually during 2012–2017 for both household and industrial uses
Plant capacity: 1 MT/DayPlant & machinery: 54 Lakhs
Working capital: -T.C.I: Cost of Project : 198 Lakhs
Return: 29.00%Break even: 54.00%
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Precipitated Silicate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sodium Silicate (Na2SiO3) is formed by melting sand and Sodium Carbonate (Soda Ash). It has a range of chemical formula varying in sodium oxide (Na2O) and Silicon Dioxide or Silica (SiO2) contents or ratios. It is soluble in water and it is prepared by reacting silica sand and Sodium Carbonate at a high temperature ranging from 1200 to 1400ºC. Aqueous solution of Sodium Silicate is called water glass. The more alkaline silicates including sodium meta silicate (Na2O.SiO2) are crystalline materials with definite structures and characteristic properties. These are used chiefly as cleaners and detergents. The more siliceous sodium silicates are glasses, typical non crystalline solid solutions, which are important mostly for their adhesive and binding properties. Sodium silicate is stable in neutral and alkaline solutions. In acidic solutions, the silicate ion reacts with hydrogen ions to form silicic acid, which when heated and roasted forms silica gel, a hard, glassy substance. Uses & Application Sodium Silicate is used in the following: Adhesives and Cements, Pulp & Paper, Detergents & Soaps, Gels, Catalysts and Zeolites, Foundry, Soil Stabilization, Silica Sols and Water Treatment. Market Scenario sodium silicate is a function of growth of the end user industries, mainly soap and detergent factories, pulp and paper mills, paint, pigment and adhesive factories. Information obtained from Ethiopian Investment Authority give strong indication that private investment in the aforementioned industries is bound to grow. The soluble silicates in their different forms: amorphous glass, granular solids or liquid solutions, represent one of the most commonly used chemical products. Its industrial boom started in the 19th century, when ground breaking applications in detergents, adhesives and refractory paints were developed. Its applications have been diversified today in different fields: detergents, paper, construction, paints, water treatment, industrial product raw materials; fields that cover applications both in industry and in consumer goods. Now a day, the sodium silicate market is mature, as many of its end users are mature as well. World demand for specialty silica’s ¬¬which include precipitated silica, fumed silica, silica gel, and silica sol will increase at a healthy pace to 2.7 million metric tons in 2016. Robust growth in rubber applications the largest market for specialty silica’s will drive gains, particularly in the expanding industrial sectors of developing countries such as China and India.
Plant capacity: 24 MT/DayPlant & machinery: 79 Lakhs
Working capital: -T.C.I: Cost of Project : 312 Lakhs
Return: 29.00%Break even: 54.00%
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Poly Aluminum Chloride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PAC is basic aluminium chloride, polybasic aluminium chloride, aluminium hydroxychloride, aluminium oxychloride, and aluminium chlorohydrate. The presence of polymeric, aluminium containing cations, the distribution of which can differ greatly, typifies PAC products. Poly Aluminium Chloride (PAC) is a water soluble inorganic macromolecule polymer that is intervenient with ALCL3 and AL(OH)3. Its molecular formula is [AL2(OH)NCL6 NLm]. The m in the formula represents Polymerization and n for Neutralization. It is a type of vitreous solid with colors varying from yellow, light yellow, dark brown and heavy gray and has a strong bridgework absorbance. The basic difference between PAC and other traditional products is that the traditional ones are electropositive with small molecular and crystalloids. PAC has the structure of many hydroxyl Polymers with various different shapes. Its strengths are high speed deposition, wide range of PH value, does not cause harm to equipment, a great water purifier, clears up SS, COD, BOD, and heavy metal ions like AS with high efficiency. Poly aluminum chloride is one of the significant inorganic flocculants. The most important inorganic flocculants are currently the trivalent salts of aluminum and iron as well as activated silica. Flocculants are used to optimize the separation of the solid phase from the liquid phase in aqueous suspension. These suspensions usually consist of organic or inorganic particles, which are of finely divided to colloidal consistency and are distributed in water as a dispersing medium. With smaller particles, the suspension is more stable i.e. the lower is the tendency for the particles to agglomerate and sediment. However, addition of a flocculant drastically increases the rate of particle sedimentation so that a clear, supernatant liquid is obtained. The settled sludge can then be filtered rapidly or centrifuged, resulting in a more efficient separation. Advantages PAC reacts faster than aluminium sulphate because of its polymeric structure which allows higher coagulation efficiency. The formed flocs are bigger which means a faster sedimentation. Moreover, PAC remains effective over a wider turbidity range and even at very low temperatures. Lower quantities of residual aluminium in water (compared with the analogous value with aluminium sulphate) reducing consequently health .problems (Alzheimer).Reduced cleaning frequency of the filters (longer runs in the sand filters).PAC consumes less alkalinity than the other coagulants. In most cases, there is no need of alkalinity addition for an effective flocculation, so additional pH correction chemicals aren’t necessary. Lower doses are required for equivalent results in comparison with aluminium sulphate.PAC remains efficient over a larger pH range. Less sludge production compared to the other coagulants. ? Uses & Applications Polylaluminium chloride PAC as an alternative coagulant. Application of In Line coagulation/Ultra filtration Process in Water Treatment. Coagulation of Wastewater Containing Reactive Dyes with the Use of Polyaluminium Chloride. Dosing Aluminium Floccing Agents. Microbial counts and pesticide concentrations in drinking water after alum flocculation of channel feed water at the household level .Using Polyaluminium Coagulants in Water Treatment and stabilization of formation of clays. Market Survey PAC has good performance coagulation, with high efficiency, rapid precipitation, suitable for a wide range of advantages. PAC has been gradually replacing the traditional flocculation trend. At present, the PAC domestic demand has shown a growth trend, this PAC to expand production and development of a broad market space, coupled with the PAC’s extensive source of raw materials, the use of advanced production technology development and production of PAC’s bright future. Industries in particular generate enormous amount of wastes which can cause serious pollution in the environment. Water pollution mainly occurs due to the presence of dissolved inorganic materials, organic materials, other substances found in domestic and industrial wastewater and their subsequent products. The main objective of the wastewater treatment is to dispose the treated effluent without causing an adverse impact on the ecosystem of receiving water body and the compliance with stipulated norms and standards. Kanoria Chemicals & Industries Limited (KCI), one of the leading Indian manufacturers of chemical intermediates, announced the commissioning of its Poly Aluminium Chloride plant at the company's integrated Chlor Alkali manufacturing unit in Renukoot, Uttar Pradesh. The unit has a capacity to manufacture up to 60,000 tonnes per year of Poly Aluminium Chloride, a specialty chemical for water treatment. Few Indian Major Players are as under:- Andhra Sugars Ltd. Grasim Industries Ltd. Gujarat Alkalies & Chemicals Ltd. Kanoria Chemicals & Inds. Ltd.
Plant capacity: 1MT/DayPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 50.00%Break even: 45.00%
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Hydrogen Peroxide (Anthraquinone Autoxidation Process) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Hydrogen peroxide (H2O2) is widely used in almost all industrial areas, particularly in the chemical industry and environmental protection. The only degradation product of its use is water, and thus it has played a large role in environmentally friendly methods in the chemical industry. Hydrogen peroxide is produced on an industrial scale by the anthraquinone oxidation (AO) process. However, this process can hardly be considered a green method. It involves the sequential hydrogenation and oxidation of an alkylanthraquinone precursor dissolved in a mixture of organic solvents followed by liquid–liquid extraction to recover H2O2. The AO process is a multistep method that requires significant energy input and generates waste, which has a negative effect on its sustainability and production costs. The transport, storage, and handling of bulk H2O2 involve hazards and escalating expenses. Hydrogen peroxide (H2O2) is the simplest peroxide (a compound with an oxygen oxygen single bond). It is also a strong oxidizer. Hydrogen peroxide is a clear liquid, slightly more viscous than water. In dilute solution, it appears colorless. Due to its oxidizing properties, hydrogen peroxide is often used as a bleach or cleaning agent. The oxidizing capacity of hydrogen peroxide is so strong that it is considered a highly reactive oxygen species. Hydrogen peroxide is therefore used as a propellant in rocketry. Organisms also naturally produce hydrogen peroxide as a by product of oxidative metabolism. Consequently, nearly all living things (specifically, all obligate and facultative aerobes) possess enzymes known as catalase peroxidases, which harmlessly and catalytically decompose low concentrations of hydrogen peroxide to water and oxygen. Uses Hydrogen Peroxide is used primarily in paper pulp bleaching, as an oxidizing agent in the chemical industry, in the disinfection of food packaging, and in cleaning formulations for its bleaching and disinfectant properties. Hydrogen Peroxide is a highly versatile chemical used in various industries for bleaching, chemical synthesis, environmental control/effluent treatment, sterilization etc. The single most important constituent of Hydrogen Peroxide is the "active oxygen" that it provides in the aforementioned end uses. The "active oxygen" is obtained by the controlled decomposition of Hydrogen Peroxide, with water as the by product. Market Survey The demand for Hydrogen Peroxide is expected to remain on a robust growth trajectory due the environment friendly nature of the product. This coupled with a strong demand in the end user industries, mainly paper and textile is expected to lead to firm trend. But capacity enhancement globally limits the upward move. Hydrogen peroxide is the most widely preferred bleaching and neutralizing agent. It finds major applications in paper and pulp, followed by cotton textiles etc. Besides, the demand growth is strong for water treatment applications. The biggest advantage of hydrogen peroxide is its environmental safety. As a result, hydrogen peroxide finds increasing applications in many other segments including electronics, mining, disinfection, water treatment etc. Oflate, HPPO (Hydrogen Peroxide to Propylene Oxide) technology, jointly developed and commercialized by BASF and DOW, wherein Hydrogen Peroxide is used to produce Propylene Oxide is gaining momentum. Few Indian Major Players are as under: Asian Peroxide Ltd. Chemasia Industries Ltd. Gujarat Alkalies & Chemicals Ltd. National Peroxide Ltd. Omni Dye Chem Exports Ltd. Swastic Corporation Ltd.
Plant capacity: 40 MT / DayPlant & machinery: Rs. 2540 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 3830 Lakhs
Return: 18.00%Break even: 40.00%
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Industrial Enzymes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The word Enzyme brings to mind the enzymes studied in biology like trypsin and Insulin. However, as is common knowledge, the uses of enzymes are not only restricted to biological systems but they are also used widely in the industry. Biotechnology, with its knowledge intensive nature and tremendous economic potential, has emerged as one of the rapidly growing sectors of the Indian knowledge economy today. Focusing on the practical use of biological systems to produce goods and services, biotechnology has made significant achievements in the growth and its application in the areas of agriculture, healthcare, environment, etc through R & D projects and infrastructure creation. Uses of Enzyme The food processing industry is highly dependent on enzymes. During processing of food, enzymes are added to elaborate a wide range of effects. One such important effect is to modify biopolymers to obtain the desired end product. Further, the action of enzymes on foodstuffs facilitates in improving digestibility, palatability and attractiveness besides enhancing nutritive value of the food. The main user industries are detergents, starch, alcohol, protein, fruit Juice, food storage, in dairy processing, in antibiotics production etc, each with around 30% of sales, and dairy with about 15%. The remaining sales are distributed in an extremely diverse range of industries. Market Survey The industries involved in enzyme production in India is almost nil when compared to the world enzyme market, though in certain cases, considerable amounts of raw materials are supplied for their enzyme production. In the industries, either submerged culture or surface culture techniques are used for enzyme production. While the Japanese enzyme producers employ the relatively simple but labour intensive techniques of surface culture, USA and European producers use the submerged culture approach. Instead of importing the technical know how from Western countries, it is desirable to develop the same suitable to our needs, keeping in view the existing infrastructural facilities available here. Enzyme industry will flourish only when it realizes the fact that the present development of various other chemical industries are at the expense of the future generation. Unless the society and in turn policy makers realize the importance of the use of enzymes, which is an eco friendly process, it is difficult to predict the potential for enzyme industry in our country. Based on growth rate in India, the demand for enzyme is computed which is definitely higher than the production. Enzyme technology is presently going through metamorphosis. It is the development of the theory concerning enzymic function and how the structural entity of various domains of a protein are revealed to its catalytic activities. Still there remains, for further development of a useful process based on the present understanding of enzyme. In future, enzymes will be used more widely for diverse actions. Established enzymes will be put to new uses in different media and novel enzymic functions would emerge out of this process. Few Indian Major Players are as under: Advanced Enzyme Technologies Ltd. Anil Bioplus Ltd. Concord Biotech Ltd. Fermenta Biotech Ltd. Precise Laboratories Pvt. Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs. 597 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1114 Lakhs
Return: 26.00%Break even: 51.00%
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MORPHOLINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Morpholine is an organic chemical compound having the chemical formula O(CH2CH2)2NH. This features both amine and an ether functional groups. Thus Morpholine is Amino ether. The molecular formula for morpholine is C4H9NO. Morpholine decomposes reasonably slowly in the absence of oxygen at the high temperatures and pressures in the steam systems. It has a characteristic amine odor that is detectable above 0.1 ppm. Morpholine has a maximum water content of 0.3%. Uses and Applications Morpholine is a common additive, in parts per million concentrations, for pH adjustment in both fossil fuel and nuclear power plant steam systems. Morpholine is often used in conjunction with low concentrations of hydrazine or ammonia to provide comprehensive all-volatile treatment chemistry for corrosion protection for the steam systems of such plants. Morpholine is used as a chemical emulsifier in the process of waxing fruit. The morpholine prevents metal corrosion by the atmosphere, in a foreign country as a metal corrosion inhibitor by a large number of applications, and is widely used in mechanical instrumentation, automotive, medical equipment and other fields. Market Survey Morpholine is widely used in the USA, Canada, Australia and other parts of the world as a food additive for use as a component or coating for fruits and vegetables. However, the use of Morpholine is prohibited in the European Union, those countries where its use is permitted are fully aware of these restrictions. India has decided to continue anti-dumping duties on morpholine from China, EU and the USA. A country initiates anti-dumping probe to see whether its domestic industry has been hurt due to a surge in below-cost imports.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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