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Phenolic Formaldehyde Resin

Phenol formaldehyde resins (PF) or Phenolic resins are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. There are two main production methods. One reacts phenol and formaldehyde directly to produce a thermosetting network polymer, while the other restricts the formaldehyde to produce a prepolymer known as volcano which can be molded and then cured with the addition of more formaldehyde and heat. Phenolic resin is used as a binder in loudspeaker driver suspension components which are made of cloth. Higher end billiard balls are made from Phenolic resins, as opposed to the polyesters used in less expensive sets. Sometimes people select fibre reinforced Phenolic resin parts because their coefficient of thermal expansion closely matches that of the aluminium used for other parts of a system, as in early computer systems and Dura mold. Phenolic resins are also used for making exterior plywood commonly known as weather and boil proof (WBP) plywood because Phenolic resins have no melting point but only a decomposing point in the temperature zone of 220°C (428°F) and above. The polymer is composed of carbon, hydrogen, oxygen, and sometimes nitrogen. Its molecular weight varies from a very low value during its early state of formation to almost infinity in its final state of cure. The chemical configuration, in the thermoset state, is usually represented by a three dimensional network in which the Phenolic nuclei are linked by methylene groups. a considerable product demand is generated from other applications, such as the manufacturing of engineered laminated composite lumber (LCL) and oriented strand boards (OSBs). During the forecast period, the market is also expected to witness a high demand for novolac resins, owing to their mold ability, which translates into their high adoption across several industry verticals. The global Phenolic Resins market size was valued at USD 12.63 billion in 2019 and is anticipated to grow at a CAGR of 5.4% during the forecast period. Expansion of end-use industries such as automotive, construction and consumer electronics is likely to drive demand for these unique resins. Entrepreneurs who invest in this project will be successful. Few Indian major players • Amity Thermosets Pvt. Ltd. • Kothari Phytochemicals & Inds. Ltd. • Resins & Plastics Ltd. • Tipco Polymers Pvt. Ltd.
Plant capacity: 1,000 kg/dayPlant & machinery: Rs. 34 Lakhs
Working capital: -T.C.I: Cost of Project: 144 Lakhs
Return: 24.00%Break even: 66.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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