Manufacturing of Disposable Personal Protective Equipment (PPE) Kit. Start Your Own Business With Huge Profits.
Personal protective equipment (PPE) is equipment that will protect the user against health or safety risks at work. It can include items such as safety helmets, gloves, eye protection, high-visibility clothing, safety footwear and safety harnesses. It also includes respiratory protective equipment (RPE). PPE isn’t just limited to work, PPE is also used in sports and other recreational activities. These items include swimming goggles, football shin pads and rugby scrum caps.
The purpose of PPE is to remove or reduce health and safety risks by imposing a barrier between the wearer and the potential risk. For example, an FFP3V Moulded Disposable Respirator will provide a barrier against very fine dust and mists to protect the wearer from the potential negative health impacts of breathing in dust such as crystalline silica, which can cause multiple lung diseases including silicosis.
Protecting ourselves so that we can continue to help others, is a priority for health care providers around the world. This includes being conscious and up to date with infection prevention and control measures and the appropriate implementation of personal protective equipment (PPE), hand hygiene and waste management of potentially harmful materials.
Why is PPE important?
Health and safety risks cannot always be completely removed through other methods. There will always be jobs and tasks that have an element of risk to them, however, PPE can be used to reduce these risks to a reasonable and manageable level, and sometimes even completely remove them.
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Some tasks that would otherwise be completely unreasonable to complete can be made acceptable through the use of PPE. For example, using extremely loud machinery can significantly damage a person’s hearing. Exposure to noise levels of 110dB for more than 1 minute risks permanent hearing loss. Hearing protection can be used to make using loud equipment possible.
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There is personal protective equipment which protects the individual from physical harm, such as blows to the body, bullets or headgear that prevents damage due to falling objects. There is respiratory personal protective equipment such as face masks and respirators, used to prevent exposure to substances like asbestos and dust or from pathogens such as anthrax and other pathogenic bacteria and viruses. Protective equipment can also extend to protective eyewear that can be used to protect the eyes from chemical splashes or solid objects, like dust particles. Ear protection also qualifies as PPE as does latex gloves, used in the scientific and medical industry to provide sterile exposure to patients or to keep pathogens from spreading via the hands.
Types of PPE
The types of PPE commonly used at facilities
Besides the need for PPE for healthcare professionals focusing on developing a vaccine for the lethal virus, there is also an urgent need for protective equipment manufacturers to develop and introduce safer and more cost-effective products in the market. Among the types of personal protective equipment required for healthcare professionals dealing with coronavirus, four major types include isolation gowns, respirators, gloves, and face masks. Healthcare-related organizations and respective regulatory bodies are working toward improving the safety standards and awareness related to the effects of COVID-19 in their respective countries. Such efforts will fuel the demand for personal protective equipment and enhance the revenue growth of the global personal protective equipment market.
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The manufacturing segment involves several risky operations such as grading, excavating, trenching, digging, boring, drilling, blasting, and concreting. In the manufacturing industry, personal protective equipment are used in production of chemicals, electronics, pulp & paper, metal fabrication, steel, wood, and glass, among others. Different types of personal protective equipment required in the manufacturing industry include hands & arm protection, eye & face protection, protective clothing, hearing protection, and head protection.
The rapidly increasing number of COVID-19 cases globally has resulted in an insufficient supply of healthcare personal protective equipment, especially respirators and masks. In addition, the supply for protective clothing and face and eye protection used by healthcare professionals is likely to be exhausted owing to the increased demand for personal protective equipment.
The disposable protective clothing market is expected to grow by USD 1.23 billion during 2020-2024. The number of people infected with COVID-19 has seen a surge in most of the countries including the US, Italy, Spain, France, the UK, Germany, and the Netherlands. This is driving the demand for disposable coverall, facemasks, and gloves, which is expected to fuel the growth of the disposable protective clothing market.
Furthermore, all these patients along with healthcare workers and people all over the world are required to be provided by personal protective equipments as fast as possible to deal with this global pandemic. Moreover, the organization states that with the emergence of COVID-19 many other repercussions could prevail such as seroepidemiological problem, biological and clinical characteristics along with epidemiological issues of the virus and associated disease. Additionally, in order to combat this situation rapid development of personal protective equipment is extremely vital that is significantly contributing towards the growth of the global personal protective equipment market.
Currently, India has about 15.96 lakh PPE kits in the centre-state buffer stock and orders for another 2.22 crore PPE kits have already been placed to domestic manufacturers.
The Indian textile manufacturing industry came to the fore in this exercise, where they initially began with manufacturing of masks followed by complete PPE sets, including body coveralls, gloves, shoe covers, etc. The textile sector is gearing up to start producing these goods, which comes under the medical textiles segment, with a view to making India a hub for sourcing of PPE kits over the next few years. Production of PPE is proving to be a commercially viable product category and a savior in this time of crisis wherein economic uncertainties loom large owing to the effects of the nationwide lockdown.
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Now, the domestic production of PPE in India is being currently pegged at about 4.5 lakh PPE kits per day. This mammoth growth has been achieved owing to domestic manufacturers who rose to the occasion and helped India attain a self-sufficient status in the production of PPE.
Personal Protective Equipment in India: An INR 7,000 Cr industry in the making
The COVID-19 pandemic is the defining global health crisis that the world is currently facing. The virus has spread all over the world, and the number of cases is rising every single day as governments work to slow its spread. The global response to the unfolding COVID-19 crisis saw countries implementing countrywide or partial lockdowns, the announcement of stimulus packages and relief measures to tackle the harsh economic impact of the pandemic. The virus also overwhelmed the global production capacity of PPE which is the most critical product to protect the front-line health workers and other responders. Surging demand for PPE kits along with disrupted global supply chain amid the Covid-19 pandemic was putting lives at risk.
India moved quickly, implementing a nationwide lockdown with the goal of flattening the curve and using the time to plan resource responses, adequately. The Prime Minister assured the country that there are ample reserves of medicines, PPE kits, food and other essential goods.
India realized the critical role of PPE in combating this pandemic as early as March, wherein the Ministry of Textiles stepped to lead the assessment of the availability of all protective wears for our frontline health workers.
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What followed this, is a remarkable journey of collaboration between governments at the central and state levels, industries and workers to revamp existing production lines to manufacture a completely unknown product, from scratch.
- From 0, India now produces nearly 4.5 lakh PPE kits every single day.
- In 60 days, the PPE industry in India has witnessed 56 times growth.
This is a testimony to the government of India’s concerted efforts of improving domestic manufacturing capacity on the back of its industrious manufacturing sector at such challenging times.
Defence Research and Development Organization (DRDO)
DRDO best known for its self-developed line of nuclear-capable missiles that has given India its strategic deterrence, reoriented itself to mobilize its existing skills and resources to create spin-off technologies to help in the production of critical products. With the support of the science fraternity, several products to combat the pandemic including ventilators, PPE kits, large area sanitization solutions and Covid-19 sample collection kiosks have been developed. PPE kits are sent to DRDO for testing by HLL Life care, which is the government’s nodal agency for medical procurement. Pressure testing of these kits are done at six different levels and only after passing such stringent quality tests, they are sent for distribution.
The South Indian Textile Research Association (SITRA), Coimbatore
SITRA is the centre of excellence for medical textiles at Coimbatore, Tamil Nadu. Established in the year 1956, SITRA is governed by a council of administration consisting of member representatives of the industry, government and scientists. SITRA is sponsored by the industry and is supported by the Ministry of Textiles. SITRA spearheaded the testing for body coveralls as early as March by upgrading itself with PPE testing facility.
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