MDF, Medium Density Fiberboard (Interior-use Engineered Wood Panel Product, Manufactured from Wood Fibres) Manufacturing Plant, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

Medium-density fibreboard (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibres, often in a defibrator, combining it with wax and a resin binder, and forming panels by applying high temperature and pressure. Medium density fibreboard is made basically the same way as particle board which is by gluing the fibres together with a resin and then compressing the board under heat, later the board is cut into appropriate lengths after it has dried.

Advantages:

• It is cost effective
• It's available in many sizes
• Has no natural defects
• Can be easily machined

MDF is reconstituted into wood sheets in a variety of widths and lengths. Bonding is achieved by the addition of synthetic resin adhesives, which are cured under heat and pressure. Paraffin wax is added to assist with water repellency, while other chemicals can be added during manufacturing for more specific protection.

Application

Medium Density Fiberboard (MDF) is widely used in the manufacturing of furniture, kitchen cabinets, door parts, mouldings, millwork and laminate flooring.

Common Uses:

•        Doors, Jambs & Millwork

•        Laminate Flooring

•        Laminating & Finishing

•        Moulding

•        Office & Residential Furniture

•        Kitchen Cabinets

Market Potential

MDF markets are now more mature, and price competitive, which has driven producers to improve quality and develop new products and markets. There has been significant change in ownership structure during the world economic downturn, and further changes can be expected.Producers, suppliers and traders will need to understand these changes to take advantage of the opportunities this presents for production, investment and trade, as the global economy recovers. High demand for medium density fibreboard (MDF) in the world market has led MDF manufacturers to increase their production capacity. This has resulted in an increased requirement for raw materials to fulfill the market demand.

MDF production

The MDF production process involves grinding wood chips into fibres and binding them with synthetic resin under heat and pressure. MDF is used mainly for the furniture industry, skirting boards, architraves, packaging material, in the door industry and in everything from book covers to shoes. The MDF production line mainly includes chipping, screening, refining, glue preparation, drying, mat forming, pre-pressing, loading & unloading, hot pressing, edge trimming & sanding. The process starts from the wood yard, designed to ensure continuous & un-interrupted supply of woods.

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