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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyurethane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

          The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.




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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
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NameCapacityCost *Return %
Polythene Granules-0.000.00
PVC Bottles Packaging for Use in Hair Oil-0.000.00
PVC Drinking Straw-0.000.00
Polyurethane Cycle Seats-0.000.00
Polypropylene spinning Filament Yarn-0.000.00
Plastic Ampules used for Distilled Water-0.000.00
Polythene Bags & Automatic Printing-0.000.00
Polythene Bags-0.000.00
Polythene Bags-0.000.00
PVC Granules, Film & Printed Bags-0.000.00
PVC Films6,00,000 Kgs of PVC Film/Year0.0030.89
Polyurethane Foam300 MT Foam/Year0.0058.68
PVC Wire & Cables12,000 Coils/Month0.0037.00
Photo Polymer Emulsion-0.000.00
Ink for Roto Gravure & Screen Printing-0.000.00
Polypropylene Bags for Fertilizers12,00,000 Bags/Year0.0028.73
PVC Cables & Twin Flex Cable (T V Antenna Cables)1)12,000 Coils of PVC Cable (100 Mts Each) 12,500 Coils of Twin (20, Mts. Flex Cable Each)/Month0.0037.00
PVC Cables & Twin Flex Cables/Cable Wire2000 Kgs PVC Cables/Day0.0026.28
PVC Granules (Granules & Footwears)-0.000.00
PVC Compounding from Plastic Waste-0.000.00
PVC Compounds from PVC Resins (PVC Granules)-0.000.00
PET Containers1500 MT of PET Containers/Year0.0051.30
Plastic Bottles & Caps5000 Pieces x 20 gm wt. Bottles with Cap; 5000 Pieces x 50 gm wt. Bottles with Cap; 5000 Pieces x 100 gm wt. 500 Pieces x 200 gm.wt Bottles with Cap/Year0.0044.00
Plastic Drinking Straw (PVC)-0.000.00
Plastic Industry-0.000.00
Plastic Processing Moulds400 Sets of Ready Plastic Moulds/Year0.0034.31
Plastic Sutli-0.000.00
Plastic Tarpauline-0.000.00
PVC Conduit Pipes-0.000.00
Plastic Moulded Toys-0.000.00
Plastic Moulded Furniture300 Pieces of Chairs 200 Pieces of Tables/Day0.000.00
Plastic Moulded Articles (Using Agro Waste as Fillers)84000 Kg of Various injection Moulded articles/Year0.0044.00
Plastic Corrugated Sheets2,25,000 Kgs of Plastic Corrugated Sheets/Year0.0050.32
Plastic Cone-0.000.00
PU Shoes Soles-0.000.00
Polyurethane Sole Manufacture1,80,000 Pcs./Year0.0037.78
PVC Roofing Sheets-0.000.00
Polyurethane In-situ Insulation120 MT of Polyurethane Rigid Foam as used for In-situ Insulation0.0026.03
Polythene Bags & Automatic Printing-0.000.00
Polyurethane Foam & Its Products90,000 kgs of Flexible Foam inform of Various Mould Sizes 60,000 Kgs of Rigid Foam of Diff Sizes & Shapes0.0051.85
Pouches Filling and Making for Tomato Sauces-0.000.00
Plastic Buttons39,00,000 Gross of Acrylic Button 15,00,000 Gross of Urea Formaldehyde Button/Year0.0029.81
Pouch Making-0.000.00
Plastic Flash Light Torches-0.000.00
Processing Unit72000 Sq. in. Film/Month0.0040.50
Rubber Processing Oil6 Ton/day0.0043.68
Rubber Roller & Ebonite Roller50 NOS/day0.0062.71
Recycling Of Polythene5 MT/day0.0065.40
Rubber Band (Disco type)200 Kgs/day0.0039.49
Rubber Compound -0.0038.00
Rubber Floor Mat2 Ton/day0.0032.88
Rubber Caps for Vials-0.000.00
Roofing and Water Proofing Compound600 MT/Year0.0052.00
Readymade Garments & HosieryReadymade Garments 1. Cotton & Terry Cot. 9600 Nos 2. Cotton & Acrylic Hosiery 3900 Nos. 3. Woollen Hosiery 3800 Nos 4. Pile Fabrics 2500 mfg. 5. Leather items 6400 Nos./Year0.0024.30
Recovery of Nylon from Nylon Waste-0.000.00
Re Rubbersing of Solid Type21000 Nos of Rubberising of Solid Tyres/Year0.0047.00
Rexine-0.000.00
Rexine Cloth and Alike Products4000 m2 Rexine Cloth (Decorative grade) (Coating of PVC (0.1m) on Cotton Cloth)/Day0.0059.00
Rubber Auto Parts-0.000.00
Rubber Belting300 MT of Various0.0036.40
Rubber Moulding Unit Including Lining Rubber Sheeting-0.000.00
Rubber Reclaiming-0.000.00
Rubberized PVC Gasket-0.000.00
Rubber Coats & Apron-0.000.00
Rubber Auto Parts2 T.P.D.0.0048.00
Rubber Floor Mat for Automobiles2000 Pcs./Day0.0060.00
Rubber Auto Parts-0.000.00
Rubber Sheet-0.000.00
Rubber Bushes For Automobiles-0.000.00
Rubber Solution From Synthetic Rubber-0.000.00
Rubber Goods-0.000.00
Rubber Solution From Latex-0.000.00
Rexine-0.000.00
Rubber Sheet from Reclaimed Rubber900 MT/Year0.0023.07
Rubber Band-0.000.00
Rigid Polyurethane Foam800 Tons/Year0.0046.90
Rubber Belting-0.000.00
Rubber Condom (Nirodh) contraceptive or Rubber Protective Sheets-0.0039.92
Rubber Toys-0.000.00
Rubber Lining-0.000.00
Rubber Blowing Agent-0.000.00
Rubber Lining and FRP Lining in Acid Storage Tanks-0.000.00
Rubber Pertizing Agent150 Tons/Year0.0025.42
Rubber Balloons-0.000.00
Rubber Powder from Used Tyres-0.000.00
Rubber Hose Pipe & Rubber Glazing-0.000.00
Rubber Reclaiming Agents -0.000.00
Rubber Moulding Units (Rubber Industry)-0.000.00
Retreading Rubber From Natural Rubber-0.000.00
Rubber Hose Pipe-0.000.00
Rubber Rollers650 Kgs/Day0.0027.00
Rubber Roller For Printing machine 24-0.000.00
Rubber Roller For Rice Mill-0.000.00
Recovery of Nylon From Nylon Waste250 Kgs Nylon Waste/Day0.0050.00
Rubber Goods From Waste Rubber1,00,000 Kgs of Rubber Goods/Year0.000.00
Rubber Vacuum Brake Components6 Lakh-High Grade Hose Pipe 6 Lakhs-Gland Packing Rings 6 Lakh-Sq. Mtrs. Conveyer 6 Lakh-Rolling Rings 6 Lakhs Release Valve and Van Valve Diaphragm 9-Lakhs Joint Rings 30-Lakhs Washers/Year0.0025.52
Rubberised Coir Fibre Products-0.000.00
Rubber Foam Mattresses300 Tons of Polyure-thane Foam in form of Various Mould used as Mattresses Size Length 6'', Breadth 3'', Heigth 6'', Pillow Foam, Bed Latex Rubber Foam Cushioning/Year0.0045.83
Rubberised Plant for Solid Tyres used for Fork Lift Trucks, Pallet Truck3,757 Road Tyre/Month0.0021.60
Rubber Moulded Parts-0.000.00

Information
  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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