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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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Steel Hinges and Tower Bolts Manufacturing Business

Steel Hinges and Tower Bolts Manufacturing Business. Production of Door Hardware & Accessories. Builder's Hardware Industry Hinges are ideal for self-closing doors or cabinets, and are available in various sizes, with square or radius corners. These special hinges act as an excellent alternative to overhead mounted closers on doors. Features like corrosion resistance, durability and high tensile strength make it in high demand in the consumer market. SS hinges are widely used in doors and windows. Steel Hinges are great for Outdoor Use and Pool Areas. Steel Hinges have extensive applications in joining doors, windows and similar other structures requiring a movement of one flank with respect to a fixed frame. In housing, the door flanks can have an angular movement with respect to the door frames of wood or steel or aluminum. Its function is to joint one part to the other. Versatile of operation of hinges have played a great role mechanization and modernization in present mechanized life. Hinges are extensively used in safes, Amirah’s, boxes of all sizes, machines covers etc. Features: • Light in weight • Sturdy construction • Seamless finish Tower bolt is manufactured using stainless steel alloy. It is used in various commercial and domestic areas such as cabinet, doors, closet, windows, rooms and bathrooms. The bolt is made of using quality alloy and technology to make it offer a smooth function. Tower bolt is utilized in glass, wooden or metal door as it offers high safety in locking the doors or close. Features: • Excellent strength • Rust resistance • Durability Market Outlook The demand for hinges depends mainly on the performance of its end-user (i.e. the construction and furniture manufacturing sectors). Therefore, the demand for the products under consideration is a derived demand, which depends directly on the performance of its major end – user. Market Segmentation: • By Applications: • Home • Cabinet • Door and Window The growth of this industry is directly linked with the growth of housing construction, ship building industry, automobiles and railways etc. Hinges are a part of buildings hardware industry. Some of key players that includes in the study are Hettich, Blum, Grass, Hafele, FGV, Dorma, Ferrari, ITW Proline, Zoo Hardware, EKF, Hager, linnea, Archie, DTC, SH-ABC, Topstrong, Gute, hutlon, kingslide, LIAN YA & Other. Builder Hardware Market Builders' hardware, or just builders hardware, is a group of metal hardware specifically used for protection, decoration, and convenience in buildings. Building products do not make any part of a building; rather they support them and make them work. It usually supports fixtures like windows, doors, and cabinets. Common examples include door handles, door hinges, bolts, latches, numerals, letter plates, switch plates, and door knockers. The global market for Builder Hardware is expected to grow at a CAGR of roughly 4.8% over the next five years, will reach 52900 million US$ in 2023, from 40000 million US$ in 2017. The top players are: • ASSA ABLOY • Allegion • Spectrum Brands (HHI) • Masco Corporation • DORMA • Roto Frank • Siegenia-aubi • Gretsch­Unitas • MACO • Kin Long • Winkhaus • Sobinco • Lip Hing • 3H • GEZE • Ashland Hardware Systems • Hager Company • CompX International • Tyman (GIESSE) India’s Builder Hardware Industry is set to become self-sufficient in the near future; this is because hardware products are growing on the back of technology and innovation, and are being globally recognized at par with Chinese high-end products. Rising disposable income and the growing construction activity across cities, including renovations in both commercial and residential buildings, are fueling demand for the latest building products. This market trend, in turn, is impacting the unorganized sector adversely and reducing its size. Construction industry in India is one of the fastest growing industry. It is also said that the construction industry is the second largest industry in India after agriculture. This industry accounts for about 11% of India as GDP. In any country the construction industry plays as an important indicator of the development as it creates investment opportunities across various related sectors. Construction industry in India is an essential part of any country infrastructure and industrial development. India’s construction industry will continue to grow into the next decade. The Indian building market, the sector will grow at a CAGR of 4.16% from now until 2021. India's construction industry is growing ever-stronger, and is becoming an excellent area for build and interiors investment. This guide details the facts about the nation that will be useful for anyone looking to get involved with this vibrant, growing market. The residential construction industry in value terms increased at a CAGR of 11.7% during 2013-2017. The commercial building construction market in value terms is expected to record a CAGR of 18.3% over the forecast period. The infrastructure construction was estimated to be US$ 116.8 billion in 2017, posting a CAGR of 12% during review period. Tags #Manufacturing_of_Hinges, #Project_Report_on_Production_of_Door_Hinges, #Hinge_Manufacture, Making of Hinges, Steel Hinges & Tower Bolts Manufacturing Business, #Steel_Hinges_Making_Unit, Hinges Manufacturing Plant, Stainless Steel Hinges, SS Hinge, Hinges Manufacturing, #Tower_Bolts, Stainless Steel Tower Bolt, Tower Bolt Manufacture, Tower Bolt Manufacturing, Tower Bolts Industry, #Tower_Bolt_Manufacturing_Unit, SS Tower Bolt Manufacture, #Stainless_Steel_Tower_Bolts_Manufacture, Steel Hinges & Tower Bolts, #Door_Hinges_and_Tower_Bolt, Tower Bolt and Hinges, Door Tower Bolt, Door Hardwar, Steel Hinges and Tower Bolts Production, Door Accessories, Door Hardware & Accessories, #Door_Hinges_Manufacture, Builder Hardware, Builder Hardware Industry, Builder Hardware Production, Builders Hardware Products, Builders' Hardware or Just Builders Hardware, Steel Hinges & Tower Bolts Production, Builders Hardware Manufacturing, How to Make Hinges, Door Hinges Production, Steel Hinges and Tower Bolts Manufacturing Business, Production of Door Hardware & Accessories, Hardware Accessories, Project Report on Steel Hinges & Tower Bolts Industry, #Detailed_Project_Report_on_Tower_Bolt_Manufacturing, Project Report on Door Hinges Production, Pre-Investment Feasibility Study on Steel Hinges & Tower Bolts Manufacturing Business, Techno-Economic feasibility study on Steel Hinges & Tower Bolts Manufacturing Business, Feasibility report on Tower Bolt Manufacturing, Free Project Profile on Steel Hinges & Tower Bolts Manufacturing Business, Project profile on Door Hinges Production, Download free project profile on Steel Hinges & Tower Bolts Manufacturing Business
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Return: 1.00%Break even: N/A
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Steel Fabrication Industry

Steel Fabrication Industry. Commercial Metal Fabrication. Profitable Business Ideas in Steel Industry Steel Fabrication is the process involved in shaping, cutting and assembling components which are designed with steel. Industries in the fabricated steel sector transform steel into intermediate or end products, other than machinery, metal furniture, or treat metals and metal formed products fabricated elsewhere. Important fabricated steel processes are forging, stamping, bending, forming, and machining, used to shape individual pieces of the metal; and other processes, such as welding and assembling, used to join separate parts together. Here are more of Steel's Major Benefits: • Strength and Durability Steel is used frequently in commercial buildings, partly due to its ability to withstand the wear and tear of weather conditions. It's stronger than most other building materials, including concrete. Another benefit is that steel has a long lifespan and often comes with a warranty. • Constructability Structural steel buildings can be constructed easily and at a rapid pace. Steel frames for buildings can be erected in no time. Construction projects usually cause disruption to nearby buildings and roads. Speedy construction reduces this and also leads to savings in site preliminaries. • Steel can be easily fabricated and produced massively. Steel sections can be produced off-site at shop floors and then assembled onsite. This saves time and increases the efficiency of the overall construction process. • Structural steel is very flexible. Structural steel is relatively cheap compared to other building materials. It is very durable. Structural steel structures can withstand external pressures such as earthquakes, thunderstorms, and cyclones. A well-built steel structure can last up to 30 years if maintained well. Market Outlook The Steel fabrication market can be segmented based on type and end-use industry. Austenitic stainless steel, super-austenitic stainless steel, ferritic stainless steel, martensitic stainless steel, and duplex stainless steel are the different types of stainless steel. The different types of stainless steel fabrication market are classified based upon their crystalline structure. Austenitic stainless steel products are widely used as compared to other stainless steel. It comprises austenitic crystalline structure, which exhibits a face-centered cubic crystalline structure. Super-austenitic stainless steel contains high amount of molybdenum, nitrogen additions, and nickel. It reduces the sensitization effect caused by high temperatures. The global structural steel fabrication market, in terms of revenue, was valued at US$ 132.17 Bn in 2017. It is projected to expand at a CAGR of 4.24% during the period 2018 to 2026. Expansion of construction and automobile sectors across the globe and increase in number of manufacturing plants are key factors driving the structural steel fabrication market. The use of structural steel fabrication is not just restricted to the constructions sector, and several other industries have also emerged as prominent end-users. The automotive sector has become a key user of structural steel in recent times, and this factor has given a strong impetus to the growth of the global structural steel fabrication market. Furthermore, the presence of a seamless energy sector is also a key driver of demand within the global market for structural steel fabrication. There is a strong possibility of new end-user industries for structural steel fabrication originating in the global market. Global Structural Steel Fabrication Market by End-use Industry: • Construction • Automotive • Manufacturing • Energy & Power • Electronics Key Manufacturers of Global Market by CAGR Analysis: O’Neal Manufacturing Service, BTD Manufacturing Inc., Kapco Inc., Mayville Engineering Company, Inc., Watson Engineering Inc., Defiance Metal Products, Standard Iron & Wire Works Inc., Ironform Corporation, EVS Metal, LancerFab Tech Pvt. Ltd., Interplex Holdings Pte. Ltd Indian Steel Industry Steel fabrication industry in India has come a long way over the last few years from a remote traditional welding of some structures to the manufacture of complete designed and innovative sheet metal for diverse direct applications. Technological up-gradation in this sector has not only helped industry reduce delivery time but also the leak proof and accurate designing of the structure. In fact, fabrication industry which was considered until recently as the perennial business with new generations automatically passed on to from the previous one, has seen many new players entering into this segment with automated machines for various applications. Interestingly, many highly qualified engineers and trained technicians have become entrepreneurs with own set of manufacturing unit which over the years have generated huge interest of next generations. Fabrication shops and machine shops have overlapping capabilities, but fabrication shops generally concentrate on metal preparation and assembly as described above. By comparison, machine shops also cut metal, but they are more concerned with the machining of parts on machine tools. The Indian steel industry is very modern with state-of-the-art steel mills. It has always strived for continuous modernization and up-gradation of older plants and higher energy efficiency levels. Indian steel industries are classified into three categories such as major producers, main producers and secondary producers. India will be the brightest spot for the steel sector over the next 12-18 months. India’s steel consumption is rising at least 5.5 per cent to 6 per cent every year, tracking strong GDP growth of 7.3 per cent to 7.5 per cent. India was also a net exporter of steel in FY18. Exports and imports of finished steel stood at 5.15 MT and 6.55 MT respectively, during April 2018-January 2019 (P). Steel consumption is expected to grow 7.5 per cent year-on-year to 95.4 MT in 2018. India’s steel production is expected to increase from 103.13 MT in FY18 to 128.6 MT by 2021. The continued growth in GDP in India, in fact, indicates that major steel consuming segments such as construction, real estate/housing, capital goods/machinery, consumer goods, automobiles and energy sector shall benefit. The housing and construction sector, where major chunk of steel is consumed. Major Key Players of the Industry: • Tata Steel Ltd. • SAIL • JSW Steel Ltd. • Jindal Steel and Power Ltd. • Ispat Industries Ltd. • Welspun-Gujarat Stahl Rohren Ltd. • Bhushan Steel Ltd. • Visa Steel Ltd. Tags #Steel_Fabrication, #Structural_Steel_Fabrication, #Metal_Fabrication, Structural Steel Fabrication Process, #Steel_Fabricating_Process, Steel Fabrication Process Flow Chart, Metal Fabrication Process, #Metal_Fabrication_Industry, Structural Steel Design & Fabrication Process, Steel Fabrication Unit, Industrial Construction, #Steel_Fabrication_Industry, Commercial Industrial Steel Fabrication, Industrial Fabrication, Applications of Metal Fabrication, Steel Manufacturing Industry, Commercial Metal Fabrication, Fabricated Structural Metal Manufacturing, Fabrication Business Ideas, #How_to_Start_your_own_Steel_Fabrication_Business, Fabrication Business Opportunities in India, Start a Metal Fabrication Business, #How_to_Start_a_Steel_Fabricators Business, Starting a Steel Fabrication Business, Want to Start a Steel Fabrication Business, Best Fabrication Business Ideas, How to Start a Steel Business, Fabrication Business, Profitable Steel Business Ideas, Steel Fabrication Business Ideas, Steel Business Opportunities, Project Report on Steel Fabrication Industry, #Detailed_Project_Report_on_Steel_Fabrication_Business, Project Report on Steel Fabrication, Pre-Investment Feasibility Study on Steel Fabrication, Techno-Economic feasibility study on Steel Fabrication Unit, #Feasibility_report_on_Steel_Fabrication_Industry, Free Project Profile on Steel Fabrication, Project profile on Steel Fabrication Business, Download free project profile on Steel Fabrication Industry
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Return: 1.00%Break even: N/A
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HT (High Tensile Wire) Manufacturing Industry

HT (High Tensile Wire) Manufacturing Industry. Production of High Tensile Steel Wire for Prestressed Concrete Poles and Railway Sleepers High tensile wire is galvanized and used for security usage or together used with vineyard for plant support. They are presented in low relaxation and high relaxation. High tensile wires are those which can withstand great strain without breaking or becoming deformed. High tensile wire is made with higher carbon steel. The increased carbon content increases the wire’s strength and elongation. As the carbon percentage content rises, steel has the ability to become harder and stronger through heat treating; however, it becomes less ductile. Regardless of the heat treatment, a higher carbon content reduces weldability. In carbon steels wire, the higher carbon content lowers the melting point. It is extensively used for encouragement in many different types industries. The Wire is used in the Electricity Poles, Railway Sleepers, Hume Pipes, Bridge Constructions, Silos, Buildings, Dams, Atomic Reactors, Airport, Hanger Runways, Slid Slab, Girders and many other users. Application: • Pole reinforcement • Pre-stressed concrete Pipes • Railway Sleeper Advantages: • Improves the bond strength between pre-stressed steel wire and concrete • Reduces the frictional losses between pre-stressed wire and concrete • Increases the anchorage efficiency • Maintains higher effective pre-stressing force in the structure • Reduces the number of operations at the customer end Market Outlook It is highly famous in the market due to its high quality and hassle free range, at very low prices. The Indian steel wire industry has an annual capacity of 2.5 million tonnes (value: Rs 8,000 crore) approximately. About 70% of the total production comes from the organised producers and the remainder is from the unorganised sector. The global market for Steel Wire is projected to exceed US$29 billion metric tons by 2024, driven by stable economic conditions across the world, leading to widespread demand creation across emerging as well as developed markets. Produced from wire rods, a finished long steel product, steel wires find their use in several end-use application areas. Construction, machinery and automotive markets especially present significant opportunities for use of steel wires in a range of application areas. For instance, in the building construction sector, steel wires are used for fencing, anchorage, balustrading, and binding among other major applications. Steel wires are also used in a range of infrastructure constructions such as suspension bridges, which are hung using steel ropes spun with thousands of steel wires together. Steel wires also find use for general engineering applications in machinery and heavy equipment. In automotive market, steel wires are used for reinforcing tires to add to their strength and durability required for modern day driving requirements. Agriculture land fencing is also made by steel wires. Besides, the steel wire industry is engaged in the production of a wide range of products such as steel cords used in reinforcing hoses. Wires are also used in manufacturing saw wire, which are employed in the slicing of silicon wafers. The construction sector is one of the most prominent end-use markets for steel wires globally. The construction sector typically uses steel wires not only in its primary wire form but also has wide ranging application for derived products such as wire mesh, strands and wire ropes and regularly uses it for imparting structural strength to concrete structures. Top Players Including: • Ansteel Group • ArcelorMittal • China Baowu Steel Group • Bridon International • Gerdau • HBIS • Heico Wire • Davis Wire • National Standard • Insteel Industries • JFE Steel • Jiangsu Shagang • Kobe Steel Tags #Manufacturing_of_High_Tensile_Steel_Wire, #High_Tensile_Steel_Wire, Process for Manufacture of High Tensile Steel Wire, #High_Tensile_Steel_Wire_Manufacture, Steel Wire, Production of High Tensile Wire, #High_Tensile_Pre-Stressed_Concrete_(PC)_Wires, #High_Tensile_Wire, #HT_Wire_Production, High Tensile Wire / PC Wire Manufacture, #PC_Wire_(HT_Wire), High Tensile Wire Production, Wire Making Plant, Steel Wire Manufacturing Industry, Steel Wire Manufacturing Business, Profitable Business Ideas in Wire Manufacturing Industry, Wire Manufacture, #Project_Report_on_HT_Wire manufacturing_Industry, Detailed Project Report on HT Wire manufacturing Industry, Project Report on High Tensile Wire Production, Pre-Investment Feasibility Study on High Tensile Wire Production, Techno-Economic feasibility study on High Tensile Wire Production, Feasibility report on High Tensile Wire Production, Free Project Profile on High Tensile Wire Production, Project profile on HT Wire Production, Download free project profile on High Tensile Wire Production, #Prestressed_Concrete_Steel_Wire, PC Steel Wire, High Tensile Steel Strand Wire for Prestressed Concrete, #Steel_Wire_for_Prestressed_Concrete, Wire Making Business
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Return: 1.00%Break even: N/A
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Steel Wool

Steel wool, also known as iron wool, wire wool, steel wire or wire sponge, is a bundle of very fine and flexible sharp-edged steel filaments. It was described as a new product. It is used as an abrasive in finishing and repair work for polishing wood or metal objects, cleaning household cookware, cleaning windows, and sanding surfaces. Steel wool is most often used in refinishing furniture and sometimes in the kitchen (in the form of the popular Brillo pad,) but those are by no means its only uses! Steel wool is an inexpensive and effective workhorse inside and outside of home. Steel wool is the name given to fine metal wire that are bundled together to form a cluster of abrasive, sharp-edged metal strips. The metal strips are massed together in a sheet, folded, and turned into pads that are easily held in the hand. These steel wool pads are used for a variety of purposes, but primarily as an abrasive material, sometimes replacing sandpaper. Steel wool may be best known to consumers as the pink-colored abrasive pads that have soap added so that they may be used to scrub pots and pans.
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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G.I. Sheet (Plain & Corrugated)

The galvanized iron (GI) sheets are produced as plain coils / sheets (GP) and corrugated sheets (GC). Corrugated sheets are also known as corrugated galvanized iron (CGI) sheets. These are value added steel products which are tough, sturdy, light weight, bright, corrosion resistant and easy to transport. Features: • Durable surface finish • Superior strength • Corrosion resistant • Cost effective • Fine finish • Low maintenance • High usability • User friendly • High efficiency • Compact design • Enhanced durability These are highly demanded in market due to their various attributes such as fine quality, high tensile strength and long life.
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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Rock Drill Bits

Rock Drill Bit provides for high speed and efficient drilling support through use of a hydraulic motor which makes use of rotation motion for faster & precise cracking and chipping away of rock fragments. These drills make use of H22 integral steel for better drilling efficiency and can be made available in different sizes for drilling holes of varied diameters. Rock Drill Bits used in Rock drilling work. Using a very inexpensive electrolysis process, with off the shelf chemicals, the unit etches the surrounding metal to expose the tungsten buttons increasing the life of the drill bit. Depending on the usage and how eroded the buttons are, the process can be repeated up to three times during the life of the drill bit thus prolonging the use of the drill bit by an extra three periods. Global drill bit market is expected to witness growth over the forecast period on account of increasing drilling meant for exploration and production of crude oil and natural gas in Australia, Middle East and the U.S. Growing construction industry in light of rapid industrialization and urbanization in emerging economies of India, China, and Brazil is likely to augment the market for drilling accessories. Drill bit are cutting tools used in the application of activities meant for creating cylindrical holes for drilling to produce crude oil and natural gas. Construction industry is expected to be a potential application for drill bit in light of increasing consumption in foundation work and maintenance in housing sectors.
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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Corrugated Galvanized Sheet

Corrugated Galvanized Iron sheets are at present the best known, most widely available low cost roof covering material.Corrugated iron sheets are classified according to their thickness and surface area.Corrugated sheets are roll formed by roll forming machines, the thickness and color can be different and these panels are featured with easy installation, high strength, more economic. The demand for corrugated iron sheet is met through both local production and import. The demand for corrugated iron sheet is projected to reach 1,418,399 tons and 2,852,906 tons by the year 2017 and 2022, respectively.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Asian Colour Coated Ispat Ltd. • Assam Roofing Ltd. • B M W Ventures Ltd. • BalajiNiryaat Pvt. Ltd. • Ballabh Commercial Ltd. • Bharat Berg Ltd.
Plant capacity: 500 Nos./DayPlant & machinery: Rs 25 lakhs
Working capital: -T.C.I: Cost of Project: Rs 531 lakhs
Return: 30.00%Break even: 39.00%
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Mini Steel Plant(Steel Long Products TMT Bars, Flats, Angles, Channels& Girder)

Steel flat and steel long, depending on the shape of steel manufactured.Steel flat includes steel products in flat, plate, sheet or strip shapes. Steel flat is mostly used in construction, shipbuilding, pipes and boiler applications. The TMT bars are widely used in construction works such as high-rise building, industrial structures, flyovers and bridges etc.The steel long products are required to produce concrete, blocks, bars, tools, angles, grider, gears and engineering products. Indian demand is projected to rise to 200 million tonnes by 2015. Given the strong demand scenario, most global steel players are into a massive capacity expansion mode, either through brownfield or greenfield route. By 2012, the steel production capacity in India is expected to touch 124 million tonnes and 275 million tonnes by 2020.This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Bildon Steels (India) Ltd. • Brilliant Steel Products Ltd. • C P Re-Rollers Pvt. Ltd. • Chamundi Steel Castings (India) Ltd. • Dewas Metal Sections Ltd. • Diamond T M T &Procon Pvt. Ltd.
Plant capacity: 200 MT/DayPlant & machinery: Rs 2319 lakhs
Working capital: -T.C.I: Cost of Project: Rs 4130 lakhs
Return: 29.00%Break even: 47.00%
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Mini Steel Plant

Mini Steel Plant. Production of TMT Bars, Flats, Angles, Channels and Girder. Steel Long Products Manufacturing Business Steel is an alloy of iron and carbon containing less than 2% carbon and 1% manganese and small amounts of silicon, phosphorus, sulphur and oxygen. Steel is the world's most important engineering and construction material. It is used in every aspect of our lives; in cars and construction products, refrigerators and washing machines, cargo ships and surgical scalpels. Mini steel mills are normally secondary steel producers located near consumer markets & based mainly on steel/iron scrap of different grades. The mini steel plant comprises of steel melting using induction furnace or electric furnace to melt scrap & sometimes mix of scrap and sponge iron/DRI; the billet making machine or CCM (continuous casting machine) to cast billets for further rolling of mainly of mainly long products. Thermo-Mechanically Treated Bars, (TMT Bars), are Extra High Strength Reinforcing bars which replacing any form of cold twisting, the technology of yesteryears. In this process, the steel TMT bars receive a short, intensive cooling as they pass through the specially resigned Tempcore Water Cooling System after the last Rolling Mill Stand. The sudden quenching converts the surface layer of the steel bar to a hardened structure. These bars have a great degree of elasticity. The soft ferrite-pearlite core of the TMT bars gives them superior bendability. These bars can be easily bent and moulded into any shape and used for a wide range of constructional purposes. Flat Steel products refer to semi-finished steel products such as sheets and plates. Flat steel products are of immense importance to steelmakers since they are used in diverse applications across various end-use industries. Application in automobiles, construction, shipbuilding, industrial machinery, and domestic appliances are among the primary uses of flat steel. Flat steel has a wide range of applications in thermal power plants, hydro power plants, oil & gas, solar, nuclear and wind energy industries. It is also used by various light bar industries, truck trailers, railways and automobile manufacturers. Steel Angles are the most basic type of roll-formed steel. They are formed by bending a single angle in a piece of steel. Angle Steel is ‘L’ shaped; the most common type of Steel Angles are at a 90 degree angle. The legs of the “L” can be equal or unequal in length. Steel angles are used for various purposes in a number of industries. Framing is one of the most common uses for steel angles, but steel angles are also used for brackets, trim, reinforcements, and many other uses. The larger the steel angle, the more weight and stress it can bear. Steel channel is a hot-rolled carbon steel made in a “C” shape. Constructed using a vertical web and top and bottom horizontal flanges with inside radius corners, it is available in a wide range of sizes and thicknesses. The shape provides superior structural support, making it an ideal product for frames and braces used for machinery, enclosure, vehicle, building and structural support applications. Steel Girders are a type of steel beams. Girders are collector beams, they are the main horizontal supports of a structure which support the smaller beams. The Girders are widely used around the world for the construction of bridges due to their various advantages which include improvement in efficiency of installation and providing sustainable solutions. Indiana had foreseen this market demand in India and commenced the fabrication of Steel Girders. Market Outlook India was the world’s second-largest steel producer with production standing at 106.5 MT in 2018. The growth in the Indian steel sector has been driven by domestic availability of raw materials such as iron ore and cost-effective labour. Consequently, the steel sector has been a major contributor to India’s manufacturing output. The Indian steel industry is very modern with state-of-the-art steel mills. It has always strived for continuous modernization and up-gradation of older plants and higher energy efficiency levels. Indian steel industries are classified into three categories such as major producers, main producers and secondary producers. Steel demand in India is expected to grow above 7 per cent in the current as well as next year. The wide range of continuing infrastructure projects is likely to support growth in steel demand above 7 per cent in both 2019 and 2020." In developing economies in Asia, excluding China, the demand is expected to grow by 6.5 per cent and 6.4 per cent in 2019 and 2020. Rising population coupled with ever-increasing urbanization leads to rise in demand for infrastructure in emerging economies. There is rising demand for domestic and commercial buildings in China. This is accompanied with the rising industrial development caused due to infrastructural development in the region. India is an important emerging economy. Furthermore, the region is characterized by substantial investment in the construction sector coupled with investment in the education and healthcare sector. Increasing industries are shaping the economy of this region. Economic development in the region has led to the construction of considerable number of bridges and roads that point toward better quality infrastructure. Therefore, infrastructural development increases demand for steel long products, as these products help strengthen structural integrity. Steel long products are able to absorb extra heat energy and can offer better stability in case of extreme weather conditions. These factors help to strengthen the building and other construction, thus triggering the expansion of the global steel product industry. Increase in pollution causes frequent and sudden change in the climate, which increases the possibility of natural calamities. This, in turn, increases the need for better quality construction, thus boosting the prospects of the steel long products market during the forecast period. The sale of construction materials including TMT bars are estimated to grow at a Compounded Annual Growth Rate (CAGR) of 6.18% in terms of volume. Currently, the size of the Indian construction industry is USD 2.8 billion. Recently the government has announced an early completion of 10 million rural houses by the end of 2018, ahead of 2018 deadline and 11.8 million urban houses by 2020 instead or 2022 deadline under the “Housing for All” initiative. This will require huge amount of TMT bars and we expect multifold growth in demand in the coming years. Increase in demand for low cost reinforcement bars in construction projects such as dams and bridges drives the global thermo-mechanically treated (TMT) steel bars market. Rise in government support for the production of steel and coal propels the thermo-mechanically treated (TMT) steel bars market. Thermo-mechanically treated (TMT) steel bars are preferred over torsional bars, as these have high strength and ductility. This is a key factor boosting the demand for global thermo-mechanically treated (TMT) steel bars market. However, technical constraints such as the properties such as ductility and strength associated with high-grade thermo-mechanically treated (TMT) steel bars are anticipated to hamper the global thermo-mechanically treated (TMT) steel bars market. Flat steel market revenue is expected to grow at a rapid growth rate, over the forecast period. The market is anticipated to perform well in the near future owing to the low cost of cold rolled steel sheets compared to hot rolled sheets and expanding industrialization. Moreover, increasing public sector expenditure and the rise in infrastructure investments are some of the factors that can propel the market revenue growth of flat steel soon. Based on product type, sheets segment is projected to lead the global flat steel market over the forecast period attributed to the extensive use of hot rolled steel sheets for the development of the major sized structures such as heavy equipment, construction, and railroads, and high malleable property. On the other hand, the cold rolled sheets are a finished form of the sheet used when a surface finishing is required automotive parts. The cold steel is processed in cold reduction mills at room temperature along with tempers rolling which make steel closer dimensional tolerance, improve surface finish, and enhance the tensile strength. On the basis of end-users, this market has been segmented into automobiles, construction & infrastructure, transport, and others. In developed countries, flat steel products are always in demand in the automobile sector. Due to the design flexibility, high strength, and increased durability, flat steel is used in the building & infrastructure sector. It also reduces the maintenance costs. List of Ten Best Steel Companies in India: • Rashtriya Ispat Nigam Limited (RINL) • VISA Steel • Essar Steel • TATA Steel • JSW Steel • Bhushan Steel • MESCO Steel • FACOR Steel • Steel Authority of India Limited (SAIL) • Jindal Steel and Power Some of the prominent players in the flat steel market are ArcelorMittal S.A., Allegheny Technologies Inc., Zeeco Metals, Inc., SSAB AB, Clingan Steel, Inc., United States Steel Corporation, AK Steel Holding Corporation, Hascall Steel Co., Essar Group ThyssenKrupp AG, Posco Co. Ltd., Precision Brand Products, Inc., Johnson Bros. Metal Forming Co., Voestalpine AG, Jindal Steel and Power Limited, JSW Steel Ltd., Tata Steel Limited, Nippon Steel & Sumitomo Metal Corp, Hyundai Steel Co., and Steel Authority of India Limited (SAIL), and many more. Tags #Steel_Plant, #Starting_a_Steel_Mini_Mill, #Mini_Steel_Plant, #Steel_Industry, Long Steel Products, Steel Products, Indian Steel Industry, #Manufacturing_Process_of_Long_Products, Steel Production, Flat and Long Steel Products, Steel Production In India, #Steel_Manufacturing_Process_PPT, Manufacture of Steel Long Products, How are TMT Bars Manufactured, Start your Steel Mill Business, #TMT_Bars_Manufacturing_Process, TMT Bars Manufacturing Business, TMT Steel Bars, What is the Manufacturing Process of TMT Steel Bars? TMT Bar Manufacturing Process PPT, TMT Bars Manufacturing Process Pdf, TMT Bars Manufacturing Plant, #TMT_Bars_Production, Steel TMT Bars, TMT Steel Bar (Saria/Rod) Manufacturing Industry, Flat Steel, Stainless Steel Angles, Steel Angles, Manufacturing Process of Steel Angles, Production of Angle and Channel, Steel Manufacture, #Steel_Angle_Manufacture, TMT Bars Manufacture, Structural Steel Angles & Channel, Channels, Steel Girder, How to Start a Steel Manufacturing, #How_to_Start_a_Steel_Business, Profitable Steel Business Ideas, Starting a Steel Business, Steel Production Business, How to Setup a Steel Plant, Setting up Steel Industry in India, Project Report on Mini Steel Plant, Detailed Project Report on Mini Steel Plant, Project Report on Mini Steel Plant, Pre-Investment Feasibility Study on TMT Bars Manufacturing, Techno-Economic feasibility study on Mini Steel Plant, Feasibility report on Production of Angle and Channel, Free Project Profile on Production of Angle and Channel, Project profile on Steel Angle Manufacture, Download free project profile on Mini Steel Plant
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Iron Powder from Mill Scale Scrap

Iron powder is an important raw material for industries engaged in the manufacture of powder metallurgy components and of welding electrodes. It is also used in flame cutting and scarfing, electronic, magnetic, chemical and other miscellaneous applications. Production of iron and steel powders from scrap is a viable proposition and provides an opportunity for increased recycling of ferrous scrap. The global market for metal powder is projected to grow at a CAGR of 3.80% from 2015 to 2020, to reach USD 4,062.2 Million by 2020. The growing GDP in emerging markets such as China, India, and Brazil is estimated to drive the demand for metal powder. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Adhunik Metaliks Ltd. • Arcvac Forgecast Pvt. Ltd. • Concast Steel & Power Ltd. • Crackers India(Alloys) Ltd. • Dynamic Ship Recyclers Pvt. Ltd. • Evergrowing Iron & Finvest Pvt. Ltd. • Hoganas India Pvt. Ltd.
Plant capacity: 25 MT/DayPlant & machinery: Rs 527 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1077 lakhs
Return: 24.00%Break even: 64.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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