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Chemicals, Biotechnology, Enzymes, Bio Fertilizer, Vermiculture, Vermicompost Chemical & Allied Industries and Alcohol Projects

 

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Carbon Fibers Composites - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Carbon fiber is composed of carbon atoms bonded together to form a long chain. The fibers are extremely stiff, strong, and light, and are used in many processes to create excellent building materials. Carbon fiber material comes in a variety of raw building-blocks, including yarns, uni-directional, weaves, braids, and several others, which are in turn used to create composite parts. Within each of these categories are many sub-categories of further refinement. For example, different types of carbon fiber weaves result in different properties for the composite part, both in fabrication, as well as final product. Strength, Stiffness, and Comparisons with Other Materials Carbon fiber is extremely strong. It is typical in engineering to measure the benefit of a material in terms of strength to weight ratio and stiffness to weight ratio, particularly in structural design, where added weight may translate into increased lifecycle costs or unsatisfactory performance. Carbon fiber composites are also significantly more expensive than traditional materials. Working with carbon fiber requires a high skill level and many intricate processes to produce high quality building materials (for example, solid carbon sheets, sandwich laminates, tubes, etc). Very high skill level and specialized tooling and machinery are required to create custom-fabricated, highly optimized parts and assemblies. Many different types of materials are used to create composites like Honeycomb, Foams, and Wood etc. Uses and Applications Carbon fiber composites provide an alternative to conventional materials, for example steel, aluminum, and fiberglass, for the construction of lightweight trusses and frame structures. The first construction method for these types of carbon fiber structures is using tubes and gussets. Uni-direction carbon fiber can be added to individual members to increase bending/axial stiffness and strength. Likewise, gusset thickness and geometry can be adjusted to ensure proper shear stress transfer through the joints. An alternative lightweight, and often cost-effective, carbon fiber construction method is using our patent-pending connectors and pultruded carbon fiber tubes In addition, the skills necessary for construction of this type of structure are relatively easy to master. Market survey Indian Carbon Fiber Composites Market is forecast to Reach USD 53 million in nearby future. Once the domain of aerospace and space applications in India, carbon fiber composites are increasingly being used in a host of new industrial applications where material cost is secondary to performance, high strength and reduced weight considerations. Indian carbon fiber composites market poised for dramatic growth and expects to reach USD 53 million by 2018. The industrial market is expected to witness very strong growth, followed by aerospace segment. Consumer goods market expects to post slow growth between 2013 and 2018. Currently, the market for carbon fiber composites is estimated at $10 billion (USD) globally, and observers expect that it could reach as high as $40 billion by 2022. Aspiring and established carbon fiber manufacturers and a variety of marketing partners are positioning themselves to meet the vastly increasing need for raw fiber and fibrous reinforcement products. After 2020, further cost reductions – primarily driven by the hybridization of composite components (combining continuous fibers and other materials such as metal or short fibers) – will lead to a significant market expansion. The expectation is that these hybrids can be produced with processes similar to pure composites. The volume of high-strength Carbon Fibre components produced worldwide is set to grow by 17% a year until 2020. In key sectors of industry, like automotives, aeronautics and wind energy, we are already seeing the use of large quantities of continuous fiber-reinforced components. With the growing importance of lightweight construction across various industries, there will be strong growth in demand for these products going forward, assuming that production costs fall.
Plant capacity: 1 MT/Day.Plant & machinery: Rs.70 Lakhs
Working capital: -T.C.I: Cost of Project:Rs.544 Lakhs.
Return: 31.00%Break even: 60.00%
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L-LYSINE FROM MICROBIAL FERMENTATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

L-Lysine is an ?-amino acid with the chemical formula HO2CCH(NH2)(CH2)4NH2. It is an essential amino acid for humans. Lysine's codons are AAA and AAG. Lysine is a base, as are arginine and histidine. The ?-amino group often participates in hydrogen bonding and as a general base in catalysis. (The ?-amino group (NH3+) is attached to the fifth carbon beginning from the ?-carbon, which is attached to the carboxyl (C=OOH) group. Common posttranslational modifications include methylation of the ?-amino group, giving methyl-, dimethyl-, and trimethyllysine. The latter occurs in calmodulin. Other posttranslational modifications at lysine residues include acetylation and ubiquitination. Collagen contains hydroxylysine, which is derived from lysine by lysyl hydroxylase. O-Glycosylation of hydroxylysine residues in the endoplasmic reticulum or Golgi apparatus is used to mark certain proteins for secretion from the cell. Lysine is one of the essential amino acids not synthesized biologically in the body. Children and growing animals have a high requirement of lysine, since it is needed for bone formation. Lysine is generally recognized as the most deficient amino acid in the food supply of both man and domestic meat producing animals. Since animal feed, such as grain and defatted oil seeds contain only small quantities of lysine, poultry, cattle and other live stocks are unable to synthesize this amino acid. So it must be added to these feed stuff to provide adequate diet. The excretion of small amount of alanine, glutamic acid, aspartic acid and histidine in a culture of E. coli. addition of ammonium salt in excess of that required for growth resulted in increased amino acid production. The principles of the fermentative method quickly gained acceptance, and systematic work soon began on the production of other amino acids. This marked the birth of the amino acid fermentation industry.The possible utilization of wild strain revealed that many microorganisms, such as bacteria, yeast, filamentous fungi and action mycetes, accumulated amino acids in culture containing a supplementary source of nitrogen. The biosynthetic pathways of most amino acids are now well moved to metabolic control and its break down, including the genus and species specificity of the phenomenon. Protein production by microorganisms rich in essential amino acids are source both as a food supplement and as a source of amino acid. Fifteen amino acids were found in cell hydrolyzate, of which arginine and L-lysine is the most abundant. Most natural strains cannot produce industrially significant amounts of L-lysine in the culture broth due to various metabolic regulation mechanisms. Alteration of these mechanism can lead to L-lysine accumulation. USES & APPLICATION Lysine production for animal feed is a major global industry, reached in 2009 almost 700,000 tonnes for a market value of over €1.22 billion. Lysine is an important additive to animal feed because it is a limiting amino acid when optimizing the growth of certain animals such as pigs and chickens for the production of meat. Lysine supplementation allows for the use of lower-cost plant protein (maize, for instance, rather than soy) while maintaining high growth rates, and limiting the pollution from nitrogen excretion. In turn, however, phosphate pollution is a major environmental cost when corn is used as feed for poultry and swine. Lysine is industrially produced by microbial fermentation, from a base mainly of sugar. Genetic engineering research is actively pursuing bacterial strains to improve the efficiency of production and allow lysine to be made from other substrates. The requirements of amino acids in animals are well defined in various sets of recommendations such as those of NRC (National Research Council), USA, etc. Requirements vary depending on the species and age of animals. Amino acids should be supplied either in the form of protein or crystalline amino acids in feed to meet requirements. By comparing requirements and the actual amino acids present in feed, the order of ‘limiting amino acids’ can be estimated. The orders of limiting amino acids in pig and broiler feeds, composed of corn (or wheat) and soybean meal. Crystalline amino acids should be added to feed in the order of limiting amino acids when the protein content of the feed is reduced, which is the reason why DL-Methionine and L-Lysine HCl were initially introduced to feed. Now, with a more economic supply of L-Threonine and L-Tryptophan available, use of amino acids has entered a new era, in which the use of second and third limiting amino acids is taking off. For example, in the past two to three years, the annual growth rate of L-Threonine usage has been above 20 percent. Since the protein level required by livestock is reduced further with the introduction of second and third limiting amino acids, use of the first limiting amino acid will also be expanded. MARKET SURVEY It can be said that the use of L-Lysine in animal feed in India is largely in the introductory stage at present. The demand is bound to go up, in view of the compulsive need to optimise the quality of the animal feed by the producers to stay ahead in the competitive market. The Indian demand for L-Lysine is estimated to be around 1000 tonnes per annum. Estimated growth rate in demand: 9 to 10% per annum. The global demand for L-Lysine Hydrochloride is around 5,00,000 tonnes per annum with the projected growth rate in demand of around 8.0%. Considering the fact that around 25,000 tonnes of additional capacity has to be created for L-Lysine Mono-hydrochloride to meet the global demand every year, it should be possible for the Indian project to take substantial share in the export market. This would be so, in view of the fact that the Molasses based L-Lysine project in India would be globally competitive from the point of view of the cost factors. The important aspects of the L-Lysine is that the product is based on cane molasses, which is adequately available in the country.
Plant capacity: 17 MT/DayPlant & machinery: Rs 328 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 910 Lakhs
Return: 24.64%Break even: 52.18%
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Neutralization of Phospho-Gypsum - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Phospho-gypsum is a by-product of the phosphoric acid industry and consists of 65-70 % gypsum, 25-30 % water and 5-10 % impurities, i.e. phosphoric acid and its salts, hydrofluoric acid and its compounds, R2O3 (Al2O3+ Fe2O3), quartz, apatite, alkali, organic matter, and others. The P2O5 and F impurities are found in three different forms in Phospho-gypsum compound: on the surface of gypsum crystals as water soluble compounds (H3PO4, Ca(H2PO4)2•H2O, H2SiF6), substituted in the lattice of gypsum crystals (effectively solid solutions of CaHPO4•2H2O, SrSO4 or Na2SiF6) and as insoluble compounds, i.e. apatite and quartz. These impurities, particularly hydrofluoric acid and its salts, contaminate an environment. Soluble phosphates {H3PO4 and Ca(H2PO4)2•H2O} and soluble fluorides had maximum influence on the fall of compressive strength of plaster. CaHPO4•2H2O had small influence, but with the present of Ca(OH)2 it had great influence on the plaster properties. The most impurities in Phospho-gypsum can be found in the particle size fractions above 160 and below 25 µm. There are more than few plants (those of Onoda in Japan, Giulinichemic GmbH , Knauf in Germany, etc.) where the impurities are eliminated by washing Phospho-gypsum with water or separating off coarse and very fine particles. Up to 4 m3 of water is necessary for 1 ton of Phospho-gypsum. The Phospho-gypsum mixtures are also eliminated by using a combined method when Phospho-gypsum is washed with a smaller amount of water, and the rest of the acid mixtures are neutralized by adding the following additives: Ca(OH)2, CaCO3, K2CO3, KOH, Portland cement, NH4OH, etc. The acid impurities are not fully eliminated from the Phospho-gypsum crystals. The insoluble phosphates {Ca3(PO4)2, Ca5(PO4)3OH} and fluorides (CaF2 andCaSiF6) did not influence the plaster properties. The objective of the work is to investigate the neutralization process of the acid impurities of dehydrate Phospho-gypsum into lime suspension. Market Survey Phosphoric acid production scenarios in India, there are 11 no. of phosphoric acid manufacturing units located in 7 States namely Andhra Pradesh, Gujarat, Kerala, Maharashtra, Orissa, Tamil Nadu and West Bengal. The total production of phosphoric acid is about 1.2 Million Tons during the year 2009-2010. The 3 Generation of Phospho-gypsum Phospho-gypsum is generated from filtration process in phosphoric acid plants where insoluble gypsum (and other material) are separated from the product i.e. phosphoric acid as efficiently as possible. Depending on the source of rock phosphate about 4.5 -5 Tons (dry basis) of Phospho-gypsum (by-product Phospho-gypsum) is generated per ton of phosphoric acid (as P2O5) recovered. The quality & quantity of Phospho-gypsum generation depends upon the quality of the phosphate rock, process route used to produce phosphoric acid, calcium sulphate generated either in di-hydrate (CaSO4.2H2O) or the hemi-hydrate (CaSO4.1/2 H2O) form. Phosphogypsum generation in the Country is about 11 Million Tons per annum (based on the assumption that 5 Tons of Phospho-gypsum generated per ton of phosphoric acid production). International practices of Phospho-gypsum management & handling Phosphogypsum contains three types of impurities that are considered to be potentially harmful such as residual acidity, fluorine compounds, trace elements including radioactivity.
Plant capacity: 600000 MT/annumPlant & machinery: Rs 1008 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 3114 Lakhs
Return: 36.00%Break even: 43.00%
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Aluminium Fluoride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. It is also used in the preparation of white enamels, as an anti-reflection coating in complex optical systems, as a constituent in welding fluxes, and in the preparation of fluorine containing glasses, Aluminium fluoride (AlF3) is an inorganic compound used primarily in the production of aluminium. This colorless solid can be prepared synthetically but also occurs in nature. It is used in the production of aluminium metal. Uses Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. Adding AIF3 allows the electrolytic process to take place at a temperature around 850°C, which is considerably lower than the melting point for aluminium oxide (Al2O3, mp ab. 1,500°C). As a result of its temperature-lowering properties, AlF3 has a definite energy saving effect. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The raw material (aluminium oxide) is melted and split in aluminium and oxygen. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. A total of 52 tonnes of AlF3 was sold to traders, for which it is also assumed that it is used for other purposes than aluminium production. As no other significant uses were reported, neither by producers nor by downstream users, it is assumed that the main application is for production of aluminium, which is in general agreement with the information provided by the producers (> 99.6% used for aluminium production). As a consequence the risk assessment will focus on this particular use. Market Survey The Indian aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad - the wanderlust is that of Nalco - was not dimmed in any way by the adverse performance of the metal during the recession. If all projects of Hindalco get commissioned on revised schedule, then it will see smelting capacity rising to 1.7 million tonnes from 500,000 tonnes and alumina refining capacity to 6.5 million tonnes from 1.7 million tonnes by 2013. Meanwhile, Novelis acquisition has given Hindalco global leadership in that value added segment where path breaking technologies are in application. Vedanta has arrived on the Indian aluminium scene much later than Hindalco and Nalco. While it has made up for the lost time by gaining control of Balco and Madras Aluminium, Vedanta is aggressively building new capacity through greenfield and brownfield routes. Aluminium fluoride (otherwise known as aluminum trifluoride) is a crystalline powder that is slightly soluble in water. It is mainly used in the production of aluminum metal. Aluminium Fluoride is able to decrease the melting point of electrolytes in the smelting process and improve the production efficiency. It is also utilized as a flux in welding applications; in the manufacture of ceramics and glass; in the making of aluminum silicates. The aluminium fluoride industry comprises a large number of players operating the world over. Lifosa AB, South Ural Cryolite Plant OJSC, Do-Fluoride Chemicals Co. Ltd. and S. B. Chemicals are amidst the most prominent manufacturers. The electrolytic bath in an aluminium electrolysis cell contains 80% synthetic cryolite (AlF3). Operating losses of fluorine from the cell are made up almost exclusively by the addition of further AlF3. The recent global economic crisis brought to the forefront and accelerated trends in the AlF3 market which have been evident for some time. It has become even more apparent that aluminium smelting should be carried out where the producer has access to energy sources which are abundant and relatively inexpensive. Similarly AlF3, which depends more on raw materials than energy, should be manufactured where the raw materials are abundantly available at a reasonable cost. It does not matter where the customers for aluminium or AlF3 are located but it does matter where the energy and raw materials are located.
Plant capacity: 6700 MT/AnnumPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1794 Lakhs
Return: 29.00%Break even: 50.00%
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Antimony Potassium Tartrate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Antimony potassium tartrate, also known as potassium antimonyl tartrate or emetic tartar, has the formula K2Sb2(C4H2O6)2 and is the double salt of potassium and antimony of tartaric acid. The compound has long been known as a powerful emetic, and was used in the treatment of schistosomiasis and leishmaniasis. Uses Antimony potassium tartrate's potential as an emetic was known since the middle Ages. The compound itself was considered toxic and therefore a different way to administer it was found. Cups made from pure antimony were used to store wine for 24 hours and then the resulting solution of antimony potassium tartrate in wine was consumed in small portions until the wanted emetic effect was reached. It is useful in the treatment of trypanosomiasis, tropical diseases, leishmania, schistosomiasis. It is used as mordant in the textile and leather industry; as pesticide to control snails; as an emetic to combine with certain rodenticides to make them less harmful if they are accidentally consumed by people or pets; Insecticide applied as spray on gladiolus & citrus for control of thrips & in ant baits; also an active ingredient in liquid baits for moths, wasps, & yellow jackets; used as ruminatoric and an expectorant in animals; used as an analytical reagent and flux additive for electroplating. Market Survey Antimony Potassium Tartrate has a huge demand in the field of electroplating, pharmaceutical, leather industry, textile industry, as insecticide, as a pesticide, as an analytical reagent in laboratories etc. Antimony is a double salt also known as emetic tartar. It is being added to certain rodenticides to make them less harmful if consumed by people or pets accidentally as it causes vomiting. Antimony is used as pesticide to control snails and as insecticide to protect gladiolus and citrus from thrips and from ant baits. According to a new market survey on "Pesticides Market: India, China and Japan Industry Analysis, Size, Share & Forecast (2009 - 2016) India, China and Japan pesticide market revenue (collective) reached USD 11.7 billion in 2011 and is expected to reach USD 16.2 billion by 2016, growing at a CAGR of 6.8% from 2011 to 2016. Japan is expected to be the second largest pesticide market after China by 2016. The pesticides market is highly dynamic with a large number of pesticides products available for use in crop protection. India pesticides market is highly dynamic as price remains the foremost criterion for the adoption of pesticide. In China, insecticides segment is the largest pesticide segment both in terms of volume and value. The China pesticides market is the largest among the three Asian markets, both in terms of revenue and volume consumption. The Overall sales in the global agrochemicals market by product were nearly $105.6 billion in 2008 which increased further to $119.6 billion in 2009. By 2014, it is projected to increase to $196 billion, for a 5-year compound annual growth rate (CAGR) of 10.4%.The fertilizers market was nearly $59 billion in 2008; this further increased to $68.4 billion in 2009, and this projected to reach $117.8 billion in 2014, for a 5-year CAGR of 11.5%. Sales in the pesticides market amounted to $46.7 billion in 2008 which increased to $51.2 billion in 2009. This is projected to increase to $78.3 billion in 2014, for a 5-year CAGR of 8.9%. Pesticide formulation industry has a bright future. As the competitive price of domestic products, and continuously improvement of the quality, pesticide formulations export is expected to grow at the rate of 5.2% per year, and net exports volume are expected to grow to 717,000 tons. Insectide products will remain the domain position in the market, and the fungicides’ growth rate will exceed the insecticide. Herbicides will still be the largest variety to 2015, although the relatively low growth rates to 3.7%. Existing pesticide products will continue to dominate the entire market, but the trend is to use low-toxicity insecticides, which is the reason of low growth rate of insecticides. Demand and exports of herbicides will grow dramatically driven by the decline in farming labor and growing export market by 2015. As farmers have to fight fungal diseases with recurrent, fungicides will achieve the highest growth rate. Pesticide sales will achieve 4.8% annual rate to reached 765,000 tons in 2015. By volume, the pesticide shall account for 26% of the formulation in export volumes in 2015. Herbicide export growth will be mainly affected by the growth of pesticide export, and production capacity of domestic formulation product will further promote the growth of demand. Northwest market will become the fastest growing market in China. In the six main regions, pesticide market scale, growth rate and the use of pesticides has their own advantages and characteristics. Middle East and south-central region will continue to maintain as the largest pesticide consumption areas, together accounted for 70% of the total pesticide demand in 2015. Pesticide demand in these two regions will be driven by expansion of economic crop cultivation, the Northwest area is benefit from the western development strategy, and pesticide sales growth rate is expected to exceed other areas. The global market for crop protection chemicals, in terms of active ingredient volume was estimated at 2,075.5 KT in 2011 and is expected to reach 3,136.1 KT by 2018, growing at a CAGR of 3.2% from 2013 to 2018. The world clothing and textile industry - encompassing clothing, textiles, footwear and luxury goods - reached almost $2,560 trillion in 2010. The apparel, luxury goods and accessories portion of the market, which accounts for over 55% of the overall market, is expected to generate $3,180 billion in 2015, with a yearly growth rate in excess of 4%. Thus with the tremendous demand of pesticide, insecticides, textiles, leather and pharmaceutical industries, Antimony Potassium Tartrate being the major ingredient has a vast market and the researches indicate the demand will grow further in near future.
Plant capacity: 90,000 Kgs./AnnumPlant & machinery: Rs. 21 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 98 Lakhs
Return: 27.00%Break even: 57.00%
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Fortified Rosin (Used in Paper Industry) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A high degree of water adsorption is a goal for some grades of paper, such as tissue, toweling and sanitary grades of paper. These grades of paper are designed for rapid adsorption of aqueous fluid. For most of other paper grades, a high level of water adsorption is not desired. Usually, in wrapping and packaging papers, wall paper, writing paper and printing paper, liquid penetration resistance is important. For making a paper that can resist wetting and penetration of aqueous liquid, SIZING is done. The level and the process of sizing depend on their end use. Liquid resistance can be achieved by either internal sizing or surface sizing. However, different sizing mechanisms are involved. In internal sizing, sizes are added to the pulp stock prior to the wet end of the paper machine. Internal sizing agents are usually amphoteric materials with both non-polar and polar groups in their structures. In surface sizing, sizes are applied to the dry or partially dried paper sheet at the size press or calendar stack. Surface sizing works at the size press or calendar stack. Water repellency may be one goal of surface sizing but the principal objectives of surface sizing are to improve surface strength, surface smoothness for printing and ink hold-out. Conventional surface sizing agents, such as animal glue and starch, achieve resistance to liquid penetration by filling the capillaries of paper. More recently, some synthetic polymers are being developed very fast to be applied as surface sizes. Market Survey The quest for increased productivity, as well as increasingly demanding final product quality specifications and a variety of environmental and economical pressures resulted in almost universal penetration of chemical applications to all paper and board grades. Chemical additives used in paper making can be divided into three groups – general (commodity) and two classes of specialty chemicals – process and functional. Process chemicals are used to optimize the production process by increasing machine speed, runnability, providing deposit control and reducing steam consumption. Retention aids, defoamers, fixative agents, biocides and defoamers/ antifoam additives are some typical examples of process chemicals. Functional chemicals directly affect paper quality and paper properties – color, water repellency, strength, printability, etc. Typical examples of such functional chemicals are dyes, coating binders, strength and sizing additives. Recent market survey shows that the production of rosin size is approximately about 6000 MT/annum in India. But the annual requirement is about 15000 MT of different types of specialty paper sizes. Due to introduction of several new paper sizes based on Styrene Maleic Anhydride (SMA), Styrene Acrylic Emulsion (SAE), Styrene Acrylic Acid (SAA), Polyurethane (PUR) and Ethylene Acrylic Acid (EAA) ,the demand is increasing 5% per annum. The major use of fortified rosin is in the field of Paper Industry as a Sizing Agent. The demand of fortified rosin directly depends on the Paper Industry. Paper industry in India is expected to see an average growth of 7 per cent during the next one year according to prediction by the Indian Pulp and Paper Technical Association (IPPTA). Currently, the Indian industry is accounts to about 2.5 per cent of the global production of paper. However the paper, paperboards and newsprint consumption in the country will also grow to 17 million tonnes from the current 12 million tonnes in the next five years. The global paper industry is forecast to maintain 6% yearly growth for the five-year period ending 2017 to exceed $255 billion. The industry is characterized by a high degree of fragmentation and is dominated by the Asia-Pacific region, which witnessed more than 40% growth rate in 2011, fuelled by a rising degree of urbanization, increasing levels of disposable income and improving consumer lifestyles. The Indian paper industry is one of the traditional industries of India consisting of over 500 units with an installed capacity (excluding newsprint) of over 7.5 mn tonne per annum. The capacity utilization in the industry has remained low at approximately 60% but has lately picked up. This owed partly to some 200 mills being small and many of which were sick. Effectively, only 321 mills are operational. Out of these, 172 mills make up for 54% of the market, with the top ten claiming a share of over 28%. The large segment consists of 21 large mills. The incidence of sickness is high in mills with less than 15,000 tonnes per annum capacity. India has become self-sufficient in paper Industry. The industry has been characterized as a priority sector for foreign collaborations. Foreign equity up to 51% is subject to automatic approval by the Reserve Bank. Foreign investment even up to 100% is permitted by Foreign Investments Promotion Board (FIPB) on case-to-case basis. The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The world consumption of paper and paperboard is estimated at over 300 mn tonnes a year. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonnes. In addition to this, rise in literacy levels, growth of print media and higher government spending on the education sector will have a positive impact on paper industry in India which is likely to continue growing at 6-8 per cent.
Plant capacity: 2400 MT/annumPlant & machinery: 158 Lakhs
Working capital: -T.C.I: Cost of Project: 809 Lakhs
Return: 27.00%Break even: 38.00%
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Copper Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Copper (II) Sulfate is a chemical compound with the formula CuSO4. It occurs in nature as mineral hydrocyanite. It is gray to white and has rhombic crystal morphology. It decomposes to green basic copper (II) sulphate at 340 deg C and at 600-650 deg C it decomposes to copper oxide. It is generally prepared by controlled heating of Copper Sulphate Pent-hydrate, CuSO4.5H2O. Copper sulphate term is generally used to describe pent hydrate compound of copper sulphate which is also known as blue stone, blue vitriol etc. It is best known and the most widely used of the copper salts. Indeed it is often the starting raw material for the production of many of the other copper salts. Today the world's consumption is around 250,000 tons per annum of which it is estimated that approximately three-quarters are used in agriculture, principally as a fungicide. Uses & Application Anhydrous Copper sulphate has limited commercial use. • It is used as a desiccant for removing water from organic solvents. • It acts as a sensitive indicator of the presence of moisture in organic solvents. Copper sulphate pentahydrate is a very versatile chemical with as extensive a range of uses in industry. • It is used as an algaecide, an herbicide in irrigation and municipal water treatment systems, and as a molluscicide, a material used to repel and kill slugs and snails. • The metal industry uses large quantities of copper sulphate as an electrolyte in copper refining, for copper coating steel wire prior to wire drawing and in various copper plating processes. • The mining industry employs it as an activator in the concentration by froth flotation of lead, zinc, cobalt and gold ores. • The printing trade takes it as an electrolyte in the production of electrotype and as an etching agent for process engraving. • The paint industry uses it in anti-fouling paints and it plays a part in the coloring of glass. • Copper sulphate is a fungicide used to control bacterial and fungal diseases of fruit, vegetable, nut and field crops. It is used in combination with lime and water as a protective fungicide, referred to as Bordeaux mixture, for leaf application and seed treatment. • Copper deficiency in plants or animals can be corrected very simply either by applying 50 kg copper sulphate per hectare in the form of a fertilizer before sowing or by spraying the foliage of the young cereal plants. Market Survey The Market Survey on Copper Sulphate is of topical interest in the sense that copper is important metal used in India from ancient times. In fact, one age of human civilization is named after copper. Copper is also used in the alloy form as brass and bronze because of the added advantages. Copper was a scarce metal with respect to India but recent setting up of copper smelters has entirely changed the scenario of copper production/availability in the country. However, these copper smelters, except that of HCL, are producing copper based on the imported concentrates. This has opened a new path for the chemical manufacturing companies for producing copper based chemicals in the country. With numerous copper mines in the country, Copper compounds manufacturing has taken a good shot in last few years. Many Companies are setting their projects at different places in India. They produce environment friendly copper sulphate fertilizer, Copper Sulphate Electroplating Grade, Copper Sulphate Feed grade having 98% Copper content. Copper sulphate is widely used as fungicide in agricultural field. Therefore demand of copper sulphate directly depends upon the usage and development of agriculture in a country. In India, the total installed annual capacity of 43 technical grades of pesticides and fungicide is estimated at 148,000 tonnes of which only four grades (Mancozab 20,700 tonnes, Monocrotophos 14,000 tonnes, Malathion 11,800 tonnes and Endo-sulphan 10,100 tonnes) account for over 38% of the aggregate installed capacities. ? India is one among the most dynamic generic pesticides & fungicides manufacturing countries. And yet, India's own average consumption of it is low, below 500 gms per ha. Crop protection has assumed special importance since the food grains demand in the country is supposed to reach an estimated 343 mn tonnes by 2020. The agrochemical industry allocates an average of about 10% of its total sales turnover for research and development. This amounts to Rs 3.5-4.0 bn. The agrochemical industry is spread over around 200 large and medium sized manufacturers and 600 formulators producing about 60 technical grades of pesticides. Other important players in the sector include 10 multinational companies operating for quite some time. While the organized sector contributes 55% to the industry's output, the small scale sector makes up for the balance. The Indian industry has been focusing on integrated crop management (ICM), increasing exports of genuine pesticides & fungicide and concentrating on farmer-friendly activities. With the global market rising, there are encouraging prospects for the Indian industry. The pesticide industry is targeting a 10% share of global pesticides market and has been working on the ICM program to introduce safer applications, spray devices and crop protection through balanced use of biological and chemical pesticides. The exports cover pesticide intermediates. Pesticides and fungicide exports from India were growing at the rate of 15% and are expected to witness a more accelerated growth. Demand of copper sulphate is increasing rapidly for its use as a natural growth stimulant in animals, as well as in prevention of E.coli and listeria. The food-grade Copper Sulfate industry is a $1.2 billion industry growing at approximately 15% per year.
Plant capacity: 600 Nos. /annumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: Cost of Project: 238 Lakhs
Return: 24.00%Break even: 60.00%
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PRECIPITATED CALCIUM CARBONATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Precipitated Calcium Carbonate (PCC)—also known as purified, refined or synthetic calcium carbonate. Precipitated calcium carbonate (PCC), is made by first hydrating high-calcium quicklime, and then reacting the resulting slurry or "milk-of lime" with carbon dioxide. The resulting product is extremely white and has a uniformly small particle size. It has numerous uses, most notably in the paper industry. With the trend in papermaking towards using the alkaline over the acid process, PCC is being used increasingly as a filler and coating pigment for premium quality paper. The trend is to produce PCC in slurry form at satellite plants located near the paper mills, using commercial quicklime, although it is also produced and sold commercially. PCC is used to enhance the brightness, color, smoothness, and bulk of the paper, replacing more expensive paper pulp. Approximately 75% of worldwide PCC production is used for this purpose. Calcium carbonates, including PCC, are considered to be non-toxic. As long as the PCC meets certain purity requirements, it can be used as a direct food additive, as a pharmaceutical or as an indirect additive in paper products that come in contact with food. Uses • PCC is used to enhance the brightness, color, smoothness, and bulk of the paper, replacing more expensive paper pulp. • PCC is also used extensively as a plastics additive, white paint pigment, putty, ingredient in sealers and adhesives, and specialized filler. • It is also an important ingredient in toothpaste. • Calcium carbonate is also used in the purification of iron from iron ore in a blast furnace. The carbonate is calcined in situ to give calcium oxide, which forms a slag with various impurities present, and separates from the purified iron. • Precipitated calcium carbonate (PCC), pre-dispersed in slurry form, is a common filler material for latex gloves. • Pharmaceutical Industries use precipitated Calcium Carbonate in the fermentation process and to manufacture tapped density tablet making. It is used to neutralize the acids in fermentation process and for calcium supplement tablets. • Detergent powder manufacturers due to its characteristics of high water absorption capacity and fluffiness as this makes the powder free flowing and fluffiness makes it look bigger pack. • Precipitated Calcium Carbonate is used by rubber product manufacturers for the manufacturing of different rubber products like Tyres, Tubes, Hawai Chappals, Soles, Straps and other rubber parts. • The chewing gum manufacturers uses it as a calcium supplement as a mold release material where as powder drinks manufacturers uses it to neutralize excess acid in the food. The Wine manufacturers use Precipitated Calcium Carbonate as a filtration aid. Market Survey Worldwide, almost 10 million tons of precipitated calcium carbonate (PCC) is produced annually for use in a wide range of end use applications. Roughly 70% of the total is consumed by the paper industry for the filling and coating of paper. Large amounts of PCC are also used in the filling of polymers, as a pigment in paint, and as a thixotrope in sealant and plastisol formulations. ? The largest market for precipitated calcium carbonate (PCC) in the United States is the paper industry, where it is used predominantly as a filler. In 2010, approximately 90% of the PCC produced was consumed by the paper industry. Growth was attributed to the paper industry's conversion from acid papermaking technology to alkaline and to the success of the PCC on-site satellite plant concept where producers supply product from plants located adjacent to paper mills. The paper industry is the largest consumer of PCC. Using an estimated 5.5 MT, this market accounted for over 40% of world PCC consumption. The traditional use for PCC in paper has been as filler, but demands for coating grades including blends of PCC and GCC, is increasing. Plastics are the second largest market for PCC. Consumption worldwide in this market totaled 3.5Mt. Asia dominates consumption, accounting for some 85% of the world total. The largest market for precipitated calcium carbonate (PCC) in the United States is the paper industry, where it is used predominantly as filler. Forecast growth in Chinese PCC consumption reflects rising domestic demand for paper, for paints and plastics in the construction industry, and for rubber. Chinese PCC consumption is forecast to rise by 6%py to reach 13Mt in 2014. Few Major Companies names are listed below: Dewan Rubber Inds. Ltd. Genus Prime Infra Ltd. Thirani Chemicals Ltd. [Merged] Gulshan Polyols Ltd. Niraj Petrochemicals Ltd. Searsole Chemicals Ltd. Samana Plastic Ltd. Gulshan Sugars & Chemicals Ltd. [Merged] Citurgia Biochemicals Ltd.
Plant capacity: 15000 MT/annumPlant & machinery: 189 Lakhs
Working capital: -T.C.I: Cost of Project: 438 Lakhs
Return: 38.00%Break even: 54.00%
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Epoxy Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The epoxy resins have steadily grown in their use in the plastics and related industries due to the variety of forms in which they may be processed. Epoxy Resins are now produced in most of the developed countries of the world. In India only few companies are manufacturing epoxy resins and their production is not sufficient to meet the growing demand. The demand is mainly met by imports from either country, Germany. F.R.P. Japan, Netherland, U.K., Belgium U.S.A. etc. Asia-Pacific represents the fastest growing regional market for epoxy resins. Strong demand for epoxy resins in China, particularly from the country’s robust electronics and electrical appliances industry and consistent use of epoxy resins in the production of dope, composite materials and adhesives in the region make Asia-Pacific the most prominent market for epoxy resins. Paints and Coatings represents the largest end-use market of epoxy resins, while Electrical Laminates represents the fastest growing end-use market for epoxy resins with volume sales from this segment projected to grow at a CAGR of about 7.3% over the analysis period. The worldwide market for Epoxy Resins is slated to reach 3.03 million tons by the year 2017. Future growth for epoxy resin is forecast to display the overall fastest CAGR of about 7.6 percent through 2017, stemming from robust growth in the construction and automotive sectors in China and India. Few Indian Major Players are as under 3M India Ltd. Asian Paints Ltd. Avikem Resins Ltd. Beepee Coatings Pvt. Ltd. Berger Paints India Ltd. Chemtreat Composites India Pvt. Ltd. Cibatul Ltd. Clariant Chemicals (India) Ltd. Cray Valley Resins India Pvt. Ltd. Dhunseri Petrochem & Tea Ltd. Dhunseri Polycarbonate Ltd. Dujodwala Paper Chemicals Ltd. Elantas Beck India Ltd. F C L Technologies & Products Ltd. Filaments India Ltd. Futura Polyesters Ltd. Futura Polymers Ltd. G N P (Madras) Ltd. G O M Industries Ltd. Gujarat Petrosynthese Ltd. Hardcastle & Waud Mfg. Co. Ltd. Indian Plastics Ltd. J B A Printing Inks Ltd. Jenson & Nicholson (India) Ltd. Karnataka Petrosynthese Ltd. Micro Inks Ltd. Mysore Paints & Varnish Ltd. Noble Polymers Ltd. Pearl Engineering Polymers Ltd. Polymer Papers Ltd. Pragati Chemicals Ltd. Rainbow Ink & Varnish Mfg. Co. Ltd. Resins & Plastics Ltd. Saurashtra Paints Ltd. Sen Pet (India) Ltd. South Asian Petrochem Ltd. Spectrum Alkyd & Resins Ltd. Sreechem Resins Ltd. Valspar (India) Coatings Corpn. Pvt. Ltd.
Plant capacity: 300 MT/AnnumPlant & machinery: Rs. 24 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 97 Lakhs
Return: 48.00%Break even: 35.00%
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Antimony Potassium Tartrate

Antimony potassium tartrate, also known as potassium antimonyl tartrate or emetic tartar is the double salt of potassium and antimony of tartaric acid. Antimony Potassium Tartrate has a huge demand in the field of electroplating, pharmaceutical, leather industry, textile industry, as insecticide, as a pesticide, as an analytical reagent in laboratories etc. Antimony is used as pesticide to control snails and as insecticide to protect gladiolus and citrus from thrips and from ant baits. The pesticides market is highly dynamic with a large number of pesticides products available for use in crop protection. India pesticides market is highly dynamic as price remains the foremost criterion for the adoption of pesticide. The Overall sales in the global agrochemicals market by product were nearly $105.6 billion in 2008 which increased further to $119.6 billion in 2009. By 2014, it is projected to increase to $196 billion, for a 5-year compound annual growth rate (CAGR) of 10.4%. Pesticide formulation industry has a bright future. As the competitive price of domestic products, and continuously improvement of the quality, pesticide formulations export is expected to grow at the rate of 5.2% per year, and net exports volume are expected to grow to 717,000 tons. The world clothing and textile industry - encompassing clothing, textiles, footwear and luxury goods - reached almost $2,560 trillion in 2010. Thus with the tremendous demand of pesticide, insecticides, textiles, leather and pharmaceutical industries, Antimony Potassium Tartrate being the major ingredient has a vast market and the researches indicate the demand will grow further in near future.
Plant capacity: 90,000 Kgs./AnnumPlant & machinery: Rs. 21 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 98 Lakhs
Return: 27.00%Break even: 57.00%
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