Home » Project Reports & Profiles » Caramel Colour From Sugar - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Caramel Colour From Sugar - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Caramel is a well known Pure and simple, brown means flavor and staple commercial material. It is an amorphous, dark brown material that has been produced by the carefully controlled heat treatment of saccharine materials such as dextrose, invert sugar, lactose, malt syrup, molasses, sucrose, starch hydrolysates and fractions thereof, etc. The heavy bodied, almost black syrup contains color, components that impart the amber shade found in carbonated beverages, pharmaceutical and flavoring extracts, candies, soups, bakery products, and numerous other foods. Caramelization, the act of breaking up the natural sugar molecules in food to create a different flavor compound, makes everything taste better. Caramelization is one of the most important types of browning processes in foods. It is the interaction between sugar and sugar. Fructose and glucose are reducing sugars so they give their electrons to other molecules developing compounds which give caramel colors and flavors, viz; Diacetyl gives a buttery flavor, Furan gives a nutty flavor, Acetaldehyde gives a rum or cherry components flavor. Types of Caramel Color There are four distinct types of caramel color as per their application to satisfy the requirements of different food and beverage systems. Caramel Color I (also known as plain or spirit caramel), Caramel Color II (caustic sulfite caramel), Caramel Color III (ammonia or beer caramel, bakers and confectioners caramel), Caramel Color IV (known as sulfite ammonia, soft drink caramel, or acid proof caramel). Each type of caramel color has specific functional properties that ensure compatibility with a product and eliminate undesirable effects, such as haze, flocculation, and separation. Caramel colors are dark brown to black liquids or solids having an odor of burnt sugar and a pleasant, somewhat bitter taste. They are totally miscible with water and contain colloidal aggregates that account for most of their coloring properties and characteristic behavior toward acids, electrolytes, and tannins. Caramel colors are prepared by controlled heat treatment of carbohydrates. Uses & Applications Thousands of companies use caramel colors in the manufacture of various foods and beverages. Through the years, a great deal has been learned about the use of this ingredient. The following are items to be considered in developing formulations with caramel color. The caustic caramel colour, which is a viscous electro positive liquid colour. It imparts a Reddish yellow shade to Beer and is hence used in the Brewery Industry. This Caramel can also be used by the Malt and Milk foods industry as well as a natural colourant in pharmaceutical industries. Caramel colour is positively charged and is widely used in lagers and beers, bakery and confectionery, dairy and ice cream, brown sauces, pet foods, pharmaceuticals and health foods. The largest portion of caramel color usage in the world is Alcoholic beverages, Food products and Soft Drinks. Market Survey Coloring materials can enhance a product's natural color, replace what was lost during processing, or add a novel sensory aspect that attracts customers. The coloring category of ingredients also is undergoing great change around the world. With increasing consumer gravitation toward natural and nature derived food products, the Indian and the Middle East natural colors market is poised for high growth. Europe and the United States have witnessed widespread usage of natural colors, but the trend is fast catching up in India, the Middle East, and other Asian markets as consumer awareness grows. Growing awareness of the functional and nutritional benefits associated with the use of natural colors has boosted market prospects, paving the way for the utilization of natural colors in a host of food and beverage applications apart from the usual coloring properties. "Food and beverage manufacturers are constantly exploring ways to include indigenous ingredients and provide new age, value added, shelf stable natural colors. Food and drinks manufacturers across the world are turning in greater numbers towards natural colorings for inclusion within their products, as consumers increasingly shun foodstuffs containing artificial ingredients and additives. The trend is driving demand for colouring foodstuffs, which are coming into favour since they are not classed as additives and therefore require no E number. The food industry accounts for more than two thirds of the world market for food colours, ahead of soft drinks and alcoholic beverages. Few Indian Major Players are as under: Akay Flavours & Aromatics Ltd. Capsein Bio Lab Ltd. Dynemic Products Ltd. International Flavours & Fragrances (India) Ltd. Kancor Ingredients Ltd. Neelikon Food Dyes & Chemicals Ltd. Vidhi Dyestuffs Manufacturing Ltd.
Plant capacity: 3 MT/DayPlant & machinery: Rs. 38 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 174 Lakhs
Return: 35.00%Break even: 52.00%
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