Silicone Emulsion Industry: An Investment Opportunity for Entrepreneurs and Startup - Rapid Growth in Silicon Emulsion Market, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

Silicones consist of an inorganic backbone made of alternate silicon and oxygen atoms. Chemists refer to them as polydiorganosiloxanes. Silicone emulsions can be divided into three groups depending on the type of emulsifier system used, they can be: anionic, cationic and non-ionic. Most emulsions are non-ionic as they are compatible with either of the other two systems but depending on the application, cationic or anionic emulsions can be chosen.

Silicon emulsions are insoluble silicones evenly dispersed in water with the aid of a surfactants. Out of concern for the environment, demand is growing for emulsion products that can be diluted with water without use of a solvent. These products used in many industrial applications requiring lubrication, gloss, water repellent and release properties. Silicon has developed a line of silicon emulsions designed to be eco-friendly, safe, and easy to use, in order to meet the needs of industry in the modern age.

This silicone emulsions allows emulsification of extremely high viscosity methyl end blocked dimethyl silicone. Silicone emulsions are used in a wide range of industrial and consumer products. Silicone Emulsions are manufactured for use in diverse industrial applications such as vial coating, rubber moulding, plastics moulding, foundry parting, antistatic agents, textiles softening, hydrophilic softener emulsions etc. A wide variety of surfactants has been used to emulsify and stabilize water/silicone emulsions.

In order to make silicone useful in aqueous systems, there are a variety of emulsions available. The use of an emulsion makes the silicone easier to handle. Silicone emulsions or emulsions containing both silicone oil and mineral oil are over sprayed on the printed goods during the drying process right after printing. These materials, called printer’s solution in the trade, allow for lubrication, anti-smudge and anti-static properties on printed goods.

 

Table of Contents

 

1.       Project Location

1.1.    West Godavari District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Geography

1.1.3.Demographics

1.1.4.Economy

1.1.5.Culture

1.1.6.Map

1.1.7.Climate

1.1.8.Demographics

1.1.9.Travelling & Transport

2.       Introduction

2.1.    Emulsions

2.2.    Emulsifiers

2.3.    Silicon Emulsion

3.       Properties

4.       Uses & Applications

5.       B.I.S. Specifications

5.1.    IS: 7648 - 1975 Silicon compounds for application on high voltage porcelain insulators. (Reaffirmed 1987)

5.2.    IS: 2024 - 1979 Silicon chromium emulsion

6.       Market Survey

7.       Export & Import Statistics Data of India

7.1.    Export Statistics Data on Silicon Emulsion

7.2.    Import Statistics Data on Silicon Emulsion

8.       Formation of Silicon Emulsion

9.       Manufacturing Process

10.   Process Flow Diagram

11.   Suppliers of Raw Material

12.   Suppliers of Plant & Machinery

13.   Product, Machinery & Raw Material Photographs

13.1.Product Photographs

13.2.Machinery Photographs

13.3.Raw Material Photographs

14.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR