Khaini, Zarda & Gutka, Smokeless Chewing Tobacco, Zarda Tobacco, Chewing Tobacco, Zafrani Patti, Flavoured Chewing Tobacco, Gutka, Gutkha Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

The tobacco industry is one of the most profitable industries in the world. A large proportion of Indian economy is agro based in which Tobacco is one of the principal cash crops. The tobacco production and its allied products’ sales in the country have played a prominent role in the development of nation’s economy. India is the largest tobacco market in the world in terms of tobacco consumption.

Popular among rural and urban consumer, smokeless tobacco is also much more popular among woman than smoking. The smokeless industry in India is highly fragmented - some products are commercially manufactured but many are made in the home and sold locally. Smokeless tobacco products in India include khaini, gutka, mawa, gudhaku, and zarda.  Smokeless tobacco is tobacco or a tobacco product that is used by means other than smoking. These uses include chewing, sniffing, placing the product between the teeth and gum, or application to the skin.

In a recent Global Adult Tobacco Survey, it was reported that khaini is the most commonly used tobacco product in India, followed by gutka. Gutka is the most popular form of chewing tobacco sold in India.

India is the second largest producer of tobacco in the world. India is exporting tobacco today 80 nations which is over all continents in the world. At present the India Tobacco industry is providing livelihood to more than 25 million people in the country.

Around 48% is in the form of chewing tobacco out of the total tobacco produced in the country, were 38% as bidis, and only 14% as cigarettes. These bidis snuff and chewing tobacco (such as Khaini, Zarda and Gutka) from the bulk (86%) of India’s total tobacco production. Production of cigarettes is 90% of total production of tobacco related products in the rest of the world. In India Tobacco is an important commercial crop grown.

 

 

Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Map

1.1.5.Administrative set up.

1.1.6.Large Scale Industries / Public Sector Undertaking.

1.1.7.Major Exportable Item

1.1.8.List of the Medium Enterprises in Gautam Budh Nagar & Near By Area

1.1.9.Service Enterprises

2.       Introduction

3.       Historical Overview

4.       Smokeless Tobacco Uses

5.       Chemical Composition of Smokeless Tobacco

6.       B.I.S. Specifications

6.1.    IS 2344: 1994 Flake Type Chewing Tobacco (Zarda) ─Specification

6.2.    IS 5643: 1989 Methods of Test for Tobacco in Tobacco Products (first revision)

7.       Market Survey

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

8.7.    Section – II

8.7.1.Assets

8.7.2.Cash Flow

8.7.3.Cost as % Ge of Sales

8.7.4.Growth in Assets & Liabilities

8.7.5.Growth in Income & Expenditure

8.7.6.Income & Expenditure

8.7.7.Liabilities

8.7.8.Liquidity Ratios

8.7.9.Profitability Ratio

8.7.10.    Profits

8.7.11.    Return Ratios

8.7.12.    Structure of Assets & Liabilities (%)

8.7.13.    Working Capital & Turnover Ratios

9.       Export Statistics Data of India

9.1.    Export Statistics Data for Zarda

9.2.    Export Statistics Data for Khaini

9.3.    Export Statistics Data for Gutka

10.   Present Manufacturers

11.   Different Formulation of Zarda

12.   Perfume & Tobacco Formulation for Zarda

13.   Manufacturing Process of Zarda

14.   Process Flow Diagram

15.   Manufacturing Process of Khaini

16.   Process Flow Diagram

17.   Preparation of Panmasala Tobacco (Gutka)

18.   Process Flow Diagram

19.   Formulations of Gutka

19.1.Formulation for Pan Masala Tobacco Gutka

19.2.Formulation of Spices

19.3.Formulation of Perfumes

20.   Suppliers of Plant & Machinery

20.1.Complete Machinery Suppliers

21.   Suppliers of Raw Material

22.   Product, Machinery & Raw Material Photographs

22.1.Product Photographs

22.2.Machinery Photographs

22.3.Raw Material Photographs

23.   Plant Layout

24.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

Continued on Next Page

 

 

 

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

See more

https://goo.gl/kPNwYj

https://goo.gl/FsYNpU

 

Contact us

Niir Project Consultancy Services

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected] , [email protected]     

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23841561

Website : www.entrepreneurindia.co , www.niir.org