Rice Bran Oil (Solvent Extraction Unit), Study on Rice Bran Oil Extraction and Production, Rice Bran Oil-An Important Future Source for Edible Oils, Indian Rice Bran Oil Industry Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

India's rice bran oil extraction units, dominated by SMEs, have reason to smile. Increase in domestic demand and the government decision's, taken last year, to remove the quantitative ceiling of 20,000 tonnes on export of branded consumer packs of up to five kg of edible bran oil, have combined to boost the industry's prospects. Rice bran oil is exported to the United States, Australia, Sri Lanka and China, among other countries.

India rice bran oil market size was valued over USD 600 million in 2014 and is likely to be worth more than USD 600 million by 2016. India has 1.4 million tons of RBO production potential of which only around 900 kilo tons is only produced. SEA is working on plants to help existing mills to upgrade their production process. Only 300 kilo ton is used for direct consumption and rest is blended with different edibles and is sold in the market. SEA is expected to increase its direct consumption levels in the domestic market by promoting associated health benefits among consumers.

Increasing consumer health consciousness from edible oils to reduce cholesterol levels is likely to support rice bran oil market growth up to 2023. It is globally promoted as premium product with anti-oxidant properties and is available at competitive prices in comparison to olive oil. It is also considered to have an optimal balance of MUFA and PUFA which is expected to increase shelf life than that of sunflower refined products.

Rice bran oil is gaining popularity not only in food and nutritional supplements, but also as a specialty ingredient in cosmetics and personal care products. Various studies have shown that rice bran oil has beneficial properties for skin and hair. For instance, rice bran oil can be beneficial to treat itching of skin and used as an anti-dandruff agent in the production of cosmetics. Similarly, vitamin E present in it reduces the tissue oxidation of skin resulting in slow ageing of the skin and making it look more healthy and beautiful.

Rice is an important food crop. Rice bran is a by- product resulting from the processing of rice. It is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil.  Rice oil, also called rice bran oil, has been used extensively in Asian countries.  Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. The crude bran oil can also be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc.

India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills.

Few Indian Major Players are as under:

A G Fats Ltd.

Agrawal Oil Extractions Ltd.

Agro Tech India Ltd.

Balaji Agro Oils Ltd.

Bharani Oils Ltd.

Boppana Oils Ltd.

Cethar Foodoil Ltd.

Chaitanya Oils Ltd.

Globus Industries & Services Ltd.

Goa Agro Oil Ltd.

Godavari Edible Bran Oil Ltd.

J R Foods Ltd.

J S P Oils & Fats Ltd.

K G N Agro Internationals Ltd.

Kanakadurga Agro Oil Products Ltd.

Kedia Overseas Ltd.

Lakshmi Energy & Foods Ltd.

Malwala Oils Ltd.

Midland Industries Ltd.

Modi Naturals Ltd.

Morinda Overseas Inds. Ltd.

Neha Oils Ltd.

Patliputra Industries Ltd.

Prakash Solvent Extractions Ltd.

Raghunath Cotton & Oil Products Ltd.

Ravindra Solvent Oils Ltd.

Rice Oil & Foods Ltd.

S K M Animal Feeds & Foods (India) Ltd.

Sambandam Solvent Extraction Ltd.

Satyakala Agro Oil Products Ltd.

Sethia Oil Inds. Ltd.

Sethia Oils Ltd.

Shanti Kunj Solvent Ltd.

Shree Madhav Edible Products Ltd.

Shree Shakthi Agro Oils Ltd.

Siddaganga Oil Extractions Pvt. Ltd.

Siris Agro Ltd.

Sona Oil & Chemical Inds. Ltd.

Sonitpur Solvex Ltd.

Sree Tulasi Solvent Extractions Ltd.

Sri Murugarajendra Oil Industry Ltd.

Srihitha Refineries Ltd.

Sudha Agro Oil & Chemical Inds. Ltd.

Tara Health Foods Ltd.

Thapar Agro Mills Ltd.

Unique Organics Ltd.

Vegepro Foods & Feeds Ltd.

Vijay Agro Products Pvt. Ltd.

Table of Contents

1.       Project Location

1.1.    Muzaffarpur : City Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Climate & Rainfall

1.1.3.Map

1.1.4.Physical Characteristics

1.1.5.Languages and Culture

1.1.6.Transport

1.1.7.Economy & Industry

2.       Introduction

2.1.    Bran from Hullers

2.2.    Bran with Germ Removed

2.3.    Rice Related Factors are as Follows

2.4.    Mechanical Properties of the Grain

2.5.    Factors Related to the Milling Process

2.6.    Preliminary Operations

2.7.    Number of Steps in the Milling Process

2.8.    Types of Machine and the Processing Condition

3.       Composition of Crude Rice Bran Oil

4.       Benefits of Rice Bran Oil

5.       Properties

6.       Uses and Applications

7.       Market Survey

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.7.    Name of Company with Contact Details

8.8.    Name of Director(s)

8.9.    Plant Capacity

8.10.Location of Plant

8.11.Capital Expenditure Projects

8.12.Name of Raw Material(s) Consumed with Quantity & Cost

8.13.Section – II

8.13.1.   Assets

8.13.2.   Cash Flow

8.13.3.   Cost as % Age of Sales

8.13.4.   Forex Transaction

8.13.5.   Growth in Assets & Liabilities

8.13.6.   Growth in Income & Expenditure

8.13.7.   Income & Expenditure

8.13.8.   Liabilities

8.13.9.   Liquidity Ratios

8.13.10.      Profitability Ratio

8.13.11.      Profits

8.13.12.      Return Ratios

8.13.13.      Structure of Assets & Liabilities (%)

8.13.14.      Working Capital & Turnover Ratios

9.       Export & Import Statistics Data of India

9.1.    Export Statistics Data Rice Bran Oil

9.2.    Import Statistics Data Rice Bran Oil

10.   Present Manufacturers

11.   List of Plant Machinery

12.   Rice Bran Stabilization

13.   Theory of Solvent Extraction

13.1.Introduction

13.2.Properties of the Solvent

13.3.Extraction Time

13.4.Effect of Extraction Time on Oil Extraction

13.5.Quantity of Solvent

13.6.Solvent Temperature

13.7.Nature

13.8.Effect of Temperature of Solvent on Oil Extraction

13.9.Insoluble Matter in Petroleum Ether Extracts of Oil

13.10.   Characteristics of Solvents for Oil Extraction

14.   Manufacturing Process

14.1.Process for Crude Rice Bran Oil

15.   Process Flow Diagram

16.   Buyer’s

16.1.Contact Details of Buyer’s

16.2.Company Wise Consumption Detail of the Raw MaterialsC

16.3.Name of Director(s)

16.4.Plant Capacity

16.5.Location of Plant

17.   Suppliers of Plant & Machinery

18.   Suppliers of Raw Material

19.   Machinery & Raw Material Photographs

19.1.Machinery Photographs

19.2.Raw Material Photographs

20.   Plant Layout

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

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