Honey Processing Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Honey is a natural product produced by honeybees and consists of a very concentrated solution of a complex mixture of sugars, in which fructose and glucose are the main ingredients. It is the natural sweet substance produced by honey bees from the nectar of flowers. It is also produced from blossoms or secretions of living parts of plants or excretions of plant sucking insects, however, honeybees collect transform and combine nectar with specific substances of their own, store and leave in the honey comb to ripen and mature. Bees produce blossom honeys from nectar and honeydew honey from honeydew. Honeydew is the product of small plant sucking insects.

 

Honey is used as a flavoring agent in honey cakes and gateaux. Its flavor which is distinctive varies with the type of vector. The different flavors are the result of characteristic aroma of flowers from which the nectars are gathered. It is the comb-honey that is stored by the bees in the cells of the wax honeycomb. Honey removed from the honeycomb is by centrifugal force and thus honey called extracted honey. Honey is a functional food and has different biological properties such as antibacterial (bacteriostatic properties), anti-inflammatory, wound and sunburn healing, antioxidant, radical scavenging, anti diabetic and antimicrobial activities. Honey industry in the country can well become a major foreign exchange earner if international standards are met. Beekeeping is an age-old tradition in India but it is considered a no-investment profit giving venture in most areas. Of late it has been recognized that it has the potential to develop as a prime agri-horticultural and forest-based industry. Honey production is a lucrative business and it generates employment.

 

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Table of Contents

 

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General Characteristics

1.1.2.Location & Geographical Area

1.1.3.Map

1.1.4.Topography

1.1.5.Administrative Set Up

1.1.6.Industrial Scenerio

1.1.7.Industry At A Glance

1.1.8.Large Scale Enterprises / Public Sector Undertakings

1.1.9.Potential for new MSMEs

2.       Introduction

3.       Properties

3.1.    Medicinal Properties

4.       Composition of Honey

4.1.    Water Content

4.2.    Sugar

4.3.    Acids

4.4.    Proteins and Amino Acids

4.5.    Minerals

4.6.    Enzymes

5.       Uses & Applications

5.1.    Honey As Food:

5.2.    Honey As Medicine :

6.       Types of Honey

6.1.    Blended

6.2.    Polyfloral

6.3.    Monofloral

6.4.    Bees Wax

7.       B.I.S. Specifications

7.1.    IS: 3891 - Honey Processing Unit

7.2.    IS: 4941 (1994): Extracted Honey

8.       Market Survey

8.1.    Global Scenario:

8.2.    Indian Scenario:

8.3.    Exports:

8.4.    Government Initiatives

8.5.    Future Prospects

9.       Export & Import Statistics Data of India

9.1.    Export Statistics Data on Pure Honey

9.2.    Import Statistics Data on Pure Honey

10.   Hundred Percent (100 %) Export Oriented Unit

10.1.What is a 100 percent Export-oriented unit?

10.2.Hundred Percent (100 %) Export Oriented Unit

10.3.Scheme of 100% Export Oriented Units

10.4.Policy For 100% of Export Oriented Units

10.5.Terms and Conditions for Setting 100% Export-Oriented Units

11.   Guidelines of Export Oriented Unit

11.1.Salient Features

11.2.How To Set-Up An Export Oriented Unit

11.3.Eligibility Criteria

11.4.Prior To Approval

11.5.How To Apply

11.6.Approval Procedure

11.7.After Approval

12.   Processing of Honey

13.   Process Flow Diagram

14.   The Dyce Method of Processing Honey

14.1.The Dyce Method for Creamed Honey Production

14.2.Filling the Containers for Market

15.   The Constant-Temperature Cold-Room

15.1.Conditioning Honey after it is Granulated

15.2.Effect of Temperature on Granulation

16.   Machinery Required

17.   Quality Control of Honey

17.1.Color & Flavor

17.2.Acid, Ash & Insoluble Solids

17.3.Deterioration of Quality

18.   Honey Grading and Making Rules

19.   Suppliers of Plant & Machinery

20.   Suppliers of Raw Material

21.   Machinery, Raw Material & Product Photographs

21.1.Machinery Photograph

21.2.Raw Material Photographs

21.3.Product Photographs

22.   Plant Layout

23.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR