Woven fabric is a textile formed by weaving. It is produced on a loom, and made of many threads woven on a warp and a weft. Woven polypropylene/HDPE bags or simply woven PP/HDPE bags are considered to be the toughest packaging bags, widely used to pack materials for grain, milling and sugar industry.

 

HDPE/PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags. PP/HDPE woven sacks laminated with LDPE/PP liner have wider applications. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the market since Jute is an agriculture product. These sacks have many advantages over other conventional sacks materials & are quite competitive in price.

 

HDPE/PP Woven bags ideally suitable for Building Materials, Cement, fertilizers, Urea, Potash, plastic, polymers, plastic pellets, etc. Food grains: Rice, Wheat, Pulses, Tea, Coffee, Beans, Peanuts, Sand, Sugar. Chemicals: Pigments, Dyestuffts, oxides, barytes, alumina, hydrates, ores, gypsum, feldspar, mica, Lime, limestone,

 

Woven Packaging Fabrics, Woven bags and fabrics are often used as an industrial packaging material. The packaging bags and fabrics are available mostly in HDPE (High Density Polythene) and PP (Polypropylene). Depending on end use these are either laminated, or supplied without lamination. These materials are valuable for applications in many different industries. Any entrepreneur venture into this field will be successful.

 

Few Indian Major Players are as under

 

·         Abdos Polymers Ltd.

·         Ashok Polymers Ltd.

·         Dalmia Laminators Ltd.

·         Emmbi Industries Ltd.

·         Ganpati Plastfab Ltd.

·         Gujarat Raffia Inds. Ltd.

·         Indra Industries Ltd.

·         Jajodia Industries Ltd.

·         Karnavati Alfa Intl. Ltd.

·         Karur K C P Packkagings Ltd.

·         Magnum Polymers (India) Ltd.

·         Neo Corp Intl. Ltd.

·         Polyspin Exports Ltd.

·         Primo Pick N Pack Pvt. Ltd.

·         Salguti Industries Ltd.

·         Shankar Packagings Ltd.

·         Shiv International Ltd.

·         Smitabh Intercon Ltd.

·         Stanpacks (India) Ltd.

·         Timespac India Pvt. Ltd.

 

Table of Contents

 

1.       District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Map

1.4.    Culture & Languages

1.5.    Climate & Rainfall

1.6.    Transportation and Communications

1.7.    Economy & Industry

2.       Introduction

2.1.    Advantages

2.2.    Polypropylene Bags

2.3.    HDPE Bags

3.       Properties

3.1.    Polypropylene

3.2.    Physical Properties of Polypropylene

3.3.    Chemical Resistance of Polypropylene

3.4.    Salient Features of PP Woven Sacks:

3.5.    High Density Polyethylene

3.6.    Salient Features of HDPE Woven Sacks:

4.       Uses & Applications

4.1.    Applications of HDPE Woven Sacks:

5.       Importance of Packaging

5.1.    Plastics-Most preferred Packaging Material:

5.2.    Bulk Commodities Packaging:

5.3.    PP/HDPE Woven sacks role in Bulk Packaging:

6.       B.I.S. Specifications

6.1.    1. IS: 16187 – 2014 Textiles – High density polyethylene (HDPE//polypropylene (PP) leno woven sacks for packaging and storage of fruits and vegetables.

6.2.    2. IS: 11653 – 1986 – For polypropylene (PP) woven sacks for packing cement (withdrawn) superseded by IS 11652.

7.       Different Types of Plastics and Their Classifications

8.       Various Type of HDPE/PP Bags

8.1.    The various type of PP bags commonly in practice.

8.2.    Courier Bags

8.3.    Mail Bag

8.4.    PP Woven Bags/ Fabric

8.5.    Silt Fence/Box Bags

8.6.    Pp Big Bags

9.       Market Survey

9.1.    Demand from Cement Industry

9.2.    Polymers

9.3.    Market Structure

10.   Financials & Comparison of Major Indian Players/Companies

10.1.About Financial Statements of CMIE Database

10.2.Profits & Appropriations

10.3.Total Liabilities

10.4.Total Assets

10.5.Net Cash Flow from Operating Activities

10.6.Section – I

10.6.1.    Name of Company with Contact Details

10.6.2.    Name of Director(S)

10.6.3.    Plant Capacity

10.6.4.    Location of Plant

10.6.5.    Name of Raw Material(S) Consumed With Quantity & Cost

10.7.Section – II

10.7.1.       Assets

10.7.2.       Cash Flow

10.7.3.       Cost as % Ge of Sales

10.7.4.       Forex Transaction

10.7.5.       Growth in Assets & Liabilities

10.7.6.       Growth in Income & Expenditure

10.7.7.       Income & Expenditure

10.7.8.       Liabilities

10.7.9.       Liquidity Ratios

10.7.10.    Profitability Ratio

10.7.11.    Profits

10.7.12.    Return Ratios

10.7.13.    Structure of Assets & Liabilities (%)

10.7.14.    Working Capital & Turnover Ratios

11.   Export & Import Statistics Data of India

11.1.Export Statistics Data for PP Woven Sack

11.2.Export Statistics Data for Hdpe Woven Sack

11.3.Import Statistics Data for PP Woven Sack

12.   Present Manufacturers

13.   Manufacturing Process

14.   Stage Wise Process Diagram

15.   Process Flow Diagram

16.   Environmental Aspects Regarding Plastic

16.1.Usage Rules (Command and Control):

17.   Suppliers of Raw Material

18.   Suppliers of Plant and Machinery

18.1.Complete Machinery Suppliers

19.   Product, Machinery & Raw Material Photographs

19.1.Product Photographs

19.2.Machinery Photographs

19.3.Raw Material Photographs

20.   Plant Layout

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR