Here is a Detailed Project Report on the Alu-Alu Blister Packaging for Medicine, its process, market position, demands, investment opportunity and project financials. It comprises a comprehensive analysis of the industry. The report also includes plant capacity, requirement of land and building, raw material detail with supplier list, plant & machinery, flow sheet diagram, total Capital investment along with detailed calculation on rate of return, break-even analysis and profitability analysis.
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Alu-Alu Blister Packaging or Aluminum Cold Forming Blister Packaging is a multilayered structure used to package medicines that are extremely hygroscopic and are extremely light sensitive. These kinds of medicines cannot be packed in a plastic film. And that is why Alu Alu Blister Packaging is used in replacement of plastic films.
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What is Alu Alu Blister Packaging?
Alu Alu Blister packaging is a packaging utensil. It protects hygroscopic meds and drugs from air, moisture, gases and light, completely. It is a hundred percent protection from moisture and light. Now as we know, some meds aren’t supposed to be exposed to moisture or light directly. A plastic blister packaging is not efficient to protect them, and that is why many pharmaceutical manufacturers use Alu Alu Blister Packaging or Aluminium Cold Forming Blister Packaging, instead of plastic.
Structure of Alu-Alu Blister Packaging.
| Adhesive | gm2 = 4 | ± 8% |
| Aluminium Soft Foil | Micron = 45 – 60 | ± 10% |
| OPA Film | Micron = 25 | ± 10% |
| PVC Film | Micron = 60 | ± 10% |
| Total Thickness | Micron = 130 – 145 | ± 10% |
| Total Weight | gm2 = 250 | ± 10% |
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How is Alu Alu Blister Packaging Made?
The Alu Alu Blister Packaging is made from a technique called Cold Forming. Which means they do not use heat to make the blister packages. Instead they use forming pins and press them on the Aluminum foil to make pockets in them.
Why are Alu Alu Blister Packaging used in the Pharmaceutical Industry?
The answer is simple, yet complex. The Alu Alu Blister Packaging is used to protect the API or Active Pharma Ingredient, i.e., ingredients inside medicines.
It is important to keep the API in the medicines stable until its expiry date. Now Thermal Degradation, UV rays, Hydrolysis, microorganism, and Oxidation pose a threat to the API’s Stability. Now if the API loses its stability, it will lower the shelf life of the meds, and the meds will be ineffective.
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About 25% of Pharmaceutical drugs in the market are sensitive to light and moisture. Now to solve this issue, many pharmaceutical manufacturers use Aluminium Blister as packaging for this drug. Now the thermo-formed Plastic blisters don’t give the same level of protection as Alu Alu Blister Packaging. They have a lower resistance to moisture than Aluminium Blister and they’re also transparent which makes it hard to protect light sensitive meds.
Why are Alu Alu Blister Packages used for all medicines and drugs?
Alu Alu Blister Packages are expensive to make. The OPA – Aluminium – PVC laminate is costlier than just PVC laminate.
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The technique used to make Aluminium Blister, aka Cold Forming, needs a lot of packaging material than the Thermoforming technique. It doesn’t seem smart from a business point of view to make Alu Alu blisters to pack all meds. Even from a rational point of view, only 25% meds and drugs actually need Alu Alu Blister Packaging, it doesn’t make sense to just produce these expensive packages for no reason at all. And think about the repercussions of using Alu Alu Blister packaging in all meds. The prices of daily medicines will rise up. Now that would be tragic, in a nation with such bad healthcare that is the last thing we can wish for! And that is why pharmaceutical manufacturers do not use Alu Alu Blister packaging for all medicines, but a selected few.
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Alu Alu Blister Packaging’s Indian Market Analysis.
The rule for business is simple, when it comes to anything related to pharma and R&D industry, it is a good investment. Covid is a great example of this. A disease that closed all the businesses Covid wasn’t the first of its kind, nor is it the last one. The reemergence of Monkey pox in Europe is a proof of this statement. We had defeated Monkey pox in the 1980s yet it reappeared 40 years later. Now let’s focus on Alu Alu Blister Packaging and its market in India. In India, Blister packaging is the most commonly used packaging for drugs. The Blister packages are lightweight and have a lesser volume occupant rate. As of today there are about 600 medium and small Alu Alu blister manufacturers in India. And according to experts the number will increase by the end of this year. The industry also gets its boost from the government’s goal to make India self-sufficient and the end goal is, of course, to increase the domestic manufacturing power and capability.
Alongside this, many major drug companies are making meds and drugs that need blister packaging to protect them. And all of this might cause a surge in the Alu Alu Blister Packaging manufacturing market in the coming years.
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