Aluminium Ingots from Aluminium Scrap: An Investment Project Opportunity for Startups and Entrepreneurs - Secondary Aluminum Production, Aluminium Recycling, Aluminum Scrap/Chip Recycling, Waste Recycling, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Aluminium plays a major role in the modern world through its innumerable applications, because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, nontoxicity etc.

Secondary Aluminum Production is the process of recycling aluminum scrap into aluminum that can be used again—an environmentally sound process that is 92 percent more energy efficient than primary production. In fact, aluminium scrap recycling has proven so valuable—both economically and ecologically—that recovery and recycling has become its own industry, and a highly successful one.

The aluminum industry works hard to encourage consumer recycling by educating the public and advocating for the expansion of municipal recycling programs.

The recycling of aluminium generally produces significant cost savings over the production of new aluminium, even when the cost of collection, separation and recycling are taken into account. Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines, and international shipping of raw aluminium are considered.

The process of casting aluminum ingots takes place through the fusion and refining of aluminum scrap previously retrained through the use of specific technological installations. The process that allows to obtain aluminum ingots from aluminum scrap is called smelting process.

Aluminium Ingots are produced through the smelting process. Various grades of ingots are produced which are used for production of castings in Auto Industry as well as electrical applications. Ingots of various dimensions with maximum purity of 99.7%. Ingots are the material that is cast into a shape suitable for further processing. Ingots usually require a second procedure of shaping, such as cold/hot working, cutting, or milling to produce a useful final product. Aluminium Ingots are re-melted and further processed into a large number of products for various downstream applications.

Aluminum ingots can be used in different sectors, including automotive, household appliances, lighting, construction, mechanics and household goods. The ingots are sent to other process or flattened into thin sheets, which are then used to make new cans. Aluminum is becoming a favourite with architects and builders opening up a potential for increasing use of metal in the construction industry. Likewise, the use of the metal is increasing in the auto sector.

The Indian Aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad. Aluminium industry in India is moving towards overcapacity, since supply is likely to grow in excess of demand going forward. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. From around 1.6 mn tonne of demand in 2013-14, the demand by end 2019-20 is expected to touch a near 2.4 mn tonne, and is projected at close to 3.4 mn tonne by 2024-25.

In view of the above the market potential for Aluminium castings is good and also expected to be bright in near future.

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