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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. About more 20 million tones of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 600 MT/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 273 Lakhs
Return: 43.00%Break even: 47.00%
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SYNTHETIC IRON OXIDE FROM IRON OXIDE LIQUOR/SLUDGE BY LAUX PROCESS (RED, YELLOW, GREEN, BLUE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Pigments are a group of insoluble colorants in form of finely ground solid particles that are mixed with a liquid to be applied in printing inks, oil and water based paints and plastics. There are two major types of pigments- organic and inorganic. Organic ones are obtained widely from the plant and animal kingdoms. They contain carbon in them. They are also produced synthetically through complex carbon-containing chemistry involving different materials such as petroleum, coal tar and natural gas. Inorganic Pigments are produced either from naturally mined materials such as sienna, umber and ochre or from synthetically manufactured materials like iron oxide, carbon black, etc. Sometimes they are produced by combining both of these processes. Synthetic red Iron Oxide Pigments were first made in a Laboratory setting by the 18th century. These pigments were given the name Mars Red. These pigments contained all the properties of their counterparts, i.e. Natural Iron Oxide Pigments. These properties included durability, permanence etc. From 19th century, the manufacturing of these synthetic iron oxide pigments started on regular basic. Gradually, the improvements have been taken place with every production process. In the early 1920, the yellow synthetic iron oxide pigments (Mars Yellow) were produced for the first time. Vital improvement processes have been taking place along with its production. By modifying the manufacturing processes of Mars Red and Mars Yellow, the manufacturing process of Brown Iron Oxide Pigments has been evolved. The common colors of these pigments are orange, red brown and yellow. Basic chemicals are used for manufacturing of synthetic iron oxide pigments. To produce synthetic iron oxide pigments, iron salts or iron compounds are decomposed. By precipitating of iron salts and reducing the organic compounds by iron, pigments of synthetic iron oxide can be prepared. The total volume of global market for inorganic, organic and special pigments was approximately 7.4 million tons in 2006. This volume will rise to 9.8 million tons by 2016 which is growing at a rate of 2.9% pa. Today, there is a lot of varieties of Synthetic Iron Oxide Pigments are available in the market. These synthetic pigments are found in different colors, having superior uniformity, excellent quality and high purity. The synthetic iron oxide pigments are best for tile, paper, paint, primer. Over the years, the market of iron oxide has grown at a composite rate of 2-4% per year, and even though there have been exponential ups & downs, this rate have been steady. These iron oxide pigments are extensively used for fulfilling the requirements of fields like construction, coatings, ceramics, paint, ink, rubber, plastics, and cosmetics and the major markets for colors and pigments include textiles, printing inks, plastics, paints and coatings. The other markets include ceramics, glass and minerals, leather; toner, cosmetics and toiletries, paper and paperboard etc. There is a very good scope for new entrepreneurs to venture in this field. Few Indian Major Players are as under: Adi Rasayan Ltd. Amal Ltd. Anirox Pigments Ltd. Clariant Chemicals (India) Ltd. Coltech Chemicals (India) Ltd. Dynamic Industries Ltd. Geecee Ventures Ltd. Gharda Chemicals Ltd. Iota Chemiculture Ltd. Jaysynth Dyestuff (India) Ltd. Jaysynth Impex Ltd. Jesons Industries Ltd. Jyoti Resins & Adhesives Ltd. Lambodar Investments & Trading Co. Ltd. Lona Industries Ltd. Mazda Colours Ltd. Meghmani Organics Ltd. Micro Inks Ltd. Omni Dye-Chem Exports Ltd. Oxides & Specialities Ltd. Pigment Specialities India Ltd. Pigments India Ltd. Pratiksha Chemicals Ltd. Riverside Industries Ltd. Shreyas Intermediates Ltd. Sudarshan Chemical Inds. Ltd. Swastik Oxides Ltd. Tata Pigments Ltd. Vanavil Dyes & Chemicals Ltd. Capacity : 375 MT Red SIOP/Annum 375 MT Yellow SIOP/Annum 375 MT Orange SIOP/Annum 375 MT Brown SIOP/Annum
Plant capacity: -Plant & machinery: 146 Lakhs
Working capital: -T.C.I: Cost of Project : 507 Lakhs
Return: 42.00%Break even: 50.00%
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ACETONITRILE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Acetonitrile is a chemical compound with formula CH3CN. This colourless liquid is the simplest organic nitrile. This liquid has an odour of aromatic, ether-like. The toxicity of acetonitrile is relatively low, compared to hydrogen cyanide or acrylonitrile. It is produced mainly as a byproduct from the manufacture of acrylonitrile. It is mainly used as a polar aprotic solvent in purification of butadiene. In the laboratory, it is used as a medium-polarity solvent that is miscible with water and has a convenient liquid range. With a dipole moment of 3.84 D, acetonitrile dissolves a wide range of ionic and nonpolar compounds and is useful as a mobile phase in HPLC and LCMS. Acetonitrile is a good solvent, since it’s fairly powerful at dissolving things with a reasonable low-boiling point. Acetonitrile or water mixtures are ubiquitous in analytical and prep-sized chromatography systems. A lot of acetonitrile comes as a byproduct of acrylonitrile production, which is used in a lot of industrial resins and plastics. It is widely used in battery applications because of its relatively high dielectric constant and ability to dissolve electrolytes. For similar reasons it is a popular solvent in cyclic voltammetry. Its low viscosity and low chemical reactivity make it a popular choice for liquid chromatography. Acetonitrile plays a significant role as the dominant solvent used in the manufacture of DNA oligonucleotides from monomers. Industrially, it is used as a solvent for the manufacture of pharmaceuticals, photographic film and in some testing procedures. Acetonitrile is produced as coproduct in the production of acrylonitrile by propylene ammoxidation – Sohio Process. The dominant route for the production of acrylonitrile is the one-step propylene ammoxidation process that replaces the original acetylene-based technology. Propylene, ammonia and air are reacted in a fluidised bed reactor to produce ACN with acetonitrile and hydrogen cyanide as by- products. Acetonitrile is produced as crude product.Acetonitrile is commercially available in the following grades that are chemical grade, reagent grade, and high purity grade. All producers of acrylonitrile by ammoxidation of propylene also produce acetonitrile as co-product. An acrylonitrile plant yields 2 to 4 litres of acetonitrile for every 100 litres of acrylonitrile produced. Only a few of the acrylonitrile producers effectively isolate and refine acetonitrile at their own facility for sale to the merchant market. Acetonitrile is also produced by organic synthesis. The demand for acetonitrile would be driven by its application in the organic synthesis and as solvent in the pharmaceutical industry. The global production of acetonitrile is around 73,500 tonnes per annum. In India, acetonitrile is produced by Reliance Industries as co product in the production of acrylonitrile. The Indian demand for acetonitrile is largely met by imports. The present import of acetonitrile is around 7500 tonnes per annum. Global Producer Asahi Kasei Chemicals Corporation, Kanagawa, Japan Reliance Industries Ltd, India Qilu Petrochemical Corporation, China Dalian Synco Chemical Co. Ltd., China Ineos Nitriles, Green Lake, Texas, USA Shanghai Secco Petrochemical Co., Ltd, Shanghai, China There is a great scope and market potential for this product and capacity addition can be created in India owing to its high demand.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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2-PROPYL HEPTANOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Propylheptanol is a mixture of isomeric decyl alcohols: 2-propylheptanol, 4-methyl-2-propylhexanol and 5-methyl-2-propylhexanol. It is a clear and colorless, high boiling liquid with a mild characteristic odor. It is miscible with most common organic solvents but has very low water solubility. Phthalate esters prepared from this alcohol offer a number of advantages for flexible PVC applications, such as low volatility in vinyl for automotive products, long-term property retention, and excellent outdoor performance properties. The performance properties of phthalic acid esters can be modified for an advantageous cost/benefit position by varying the alcohol moiety of the ester molecule in the practical range of C4–C13 and by specifying the linearity of the alcohol main chain. The C8, C9, and C10 alcohols produce esters of most value as PVC plasticizers. Applications: The main application for propyl heptanol is as a starting material for the production of plasticizers for PVC that is to say it is predominately used as alchol component in plasticizer manufacturing. It is mainly used for the production of plasticizers for wire and cable, outdoor, automotive interior and general purpose applications, as well as for surfactants and other chemical intermediates. Plasticised PVC based on 2-propyl heptanol is used for applications such as cable insulation, tarpaulin fabrics, elastic floor coverings, and in various automobile parts. Due to the increasing technical and environmental requirements for plasticised PVC applications, the high-molecular-weight plasticisers, which are based on C9 or C10 alcohols such as 2-propyl heptanol with its ten carbon atoms, are particularly in high demand. These plasticisers are remarkable for their excellent low-temperature properties and low volatility and are extremely versatile. Most plasticizer alcohols are produced by the oxonation process from primary olefins, of which ethylene, propylene, and butene are the major refinery products available on a world scale at costs acceptable to the application. Propylheptanol can be stored in tanks and drums constructed from normal carbon steel. Propylheptanol can be stored for at least one year at temperatures below 40 °C, if moisture is excluded. The demand for plasticised PVC is about 12 million tonnes per year with an annual growth rate of 4%. The highest demand for plasticisers comes from Asia and Europe. Due to the versatile and cost-effective nature of PVC, worldwide future growth is expected to increase by 3% to 4% annually. Coming to India, there is no production of 2-propyl heptanol at present in the country. The Indian requirements are met by imports and the present Indian import is around 1000 tonnes per annum. New entrepreneurs can create new capacity for this product in India owing to its major applications.
Plant capacity: ----Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HEPTALDEHYDE /UNDECYLENIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Heptaldehyde & undecylenic acid are derivates of castor oil. The chemical formula of heptaldehyde is CH3-(CH2)5-CHO where as the chemical formula of undecylenic acid is CH2 = CH(CH2)8 COOH.Heptaldehyde is 100 % linear chain saturated aldehyde of vegetal origin, processed from castor oil. It is a colourless liquid with a very pungent smell. The boiling point is around 152.8°C and the melting point is around -43.3°C. It can be partially dispersed in hot water, methanol, diethyl ether, n-octanol and very slightly dispersed in cold water. It is partially soluble in methanol, diethyl ether, n-octanol and very slightly soluble in cold water, hot water. Heptaldehyde can be used as a synthesis intermediate in the fragrance and flavors industry. The pyrolytic decomposition of Castor oil yields heptaldehyde and undecylenic acid. The basic derivatives, and are used to manufacture various perfumery compounds, which in turn are used to manufacture perfumes and synthetic flavors. Castor oil, when subjected to pyrolysis or destructive distillation at temperature of over 450° C under vacuum, under goes decomposition to yield mainly Undecylenic acid and Heptaldehyde, in roughly equal quantities ( 28% approx). The presence of water vapor has been found to enhance the yields of both acid and aldehyde. The spongy mass left behind, consisting principally of polymerized Undecylenic acid, which can be used in recovering of some quantity of Undecylenic acid. Esters of Undecylenic acid are used as input for perfumery chemicals. Heptaldehyde is having characteristic Jasmine flavor in it and typically it is also known as Jasmine aldehyde, and it can be converted to Heptanoic acid and Heptanol which are used in manufacture of many perfumery compounds. Application: Heptaldehyde is used to prepare perfumery compounds like Alpha-amyl Cinnamic aldehydes, Heptanoic acid, Methyl-n-heptyl ketone and ester of 3-noninic acid, & Nonylenic acid esters to make 8-n-amylbutyrolactone. Application: Undecylenic acid is used to prepare perfumery compounds like Undecylenic alcohol, Gamma Undecalactone also known as Aldehyde- C-14, Nonylic acid , Nonylic alcohol and nonylic aldehydes, n-decylaldehyde, & Allyl esters of Undecylenic acid. India is one of the leading manufacturers of Flavors and fragrances in the world. These all are natural products, but in developing synthetic flavors and fragrances from castor oil derivatives, India is lagging behind. India, being a world leader in Castor seeds and Castor oil production and processing has edge over other countries like Japan, France and Germany who are importing castor oil and manufacturing these perfumery chemicals for further processing into perfumes and Synthetic flavors. Internationally, Germany, France, Switzerland and Japan are the leading producers of synthetic flavors and fragrances from many natural ingredients, including castor oil derivatives like Undecylenic acid and Heptaldehyde. Though, there is large international market for perfumery chemicals, estimated market in India is approx. 5000 MT. The Global Demand of Flavors and Fragrances is set to increase at a growth rate of around 4% per annum. In the light of this fact, there is good scope for castor oil derivatives in the global and domestic market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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POTASSIUM CARBONATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Potassium carbonate (K2CO3) is a white salt, soluble in water (insoluble in alcohol), which forms a strongly alkaline solution. Potassium Carbonate is a white, deliquesent inorganic compound and its Melting Point 891?C and specific gravity of 2.428 at 19?C. It is soluble in water and insoluble in alcohol. Potassium carbonate is available in Granules and powder form. Application: TV Picture tubes, GLS lamps and ophthalmic glass, Fertilizer Industry, Rubber Chemicals, Pesticide Industry, Drugs and Pharmaceutical Industry, Dyes industries and other Potassium based chemicals. It is also used in the manufacture of soft soaps, inorganic salts, and in dyeing and wool finishing. Potassium Carbonate can be made from caustic potash lye from membrane cell technology with mercury free quality. Potassium carbonate is prepared commercially by the electrolysis of potassium chloride. The resulting potassium hydroxide is then carbonated using carbon dioxide to form potassium carbonate, which is often used to produce other potassium compounds. The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. The Indian total installed capacity for potassium carbonate is around 18300 tonnes per annum and the Indian demand for potassium carbonate is around 25,000 tonnes per annum. The demand gap is fulfilled by imports. The gap in supply would increase in the coming year if additional capacity would not be built in the country. Coming to Global market, the total production is around 350,000 tonnes per year. With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years. Considering the nature of the applications of the product, the demand for Potassium carbonate is likely to go up in tune with the economic and industrial growth of the country.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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THIONYL CHLORIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Thionyl chloride is an inorganic compound with the formula SOCl2. It is a reactive chemical reagent used in chlorination reactions. It is a colorless, distillable liquid at room temperature and pressure that decomposes above 140 °C. Thionyl chloride is reactive chemical reagent used mainly as chlorinating agent in organic synthesis, as intermediates in pharmaceuticals, agrochemicals and dyestuff. Thionyl chloride is used as co-reactant in sulphonations and chlorosulphonations. It is used as chlorinating agent in the preparation of acid chlorides from carboxylic acids, aliphatic alkyl chlorides, aromatic sulphonyl chlorides including the important organic reactant acetyl chloride. Acid chlorides are used to prepare many carboxylic acid derivative, anhydrides, esters or amides. Also used in the preparation of alkyl chlorides. Thionyl chloride is used in the preparation of fatty acid chlorides, which in turn are reacted to form a variety of surface-active agents. Thionyl chloride is used as a catalyst for the production of target molecules such as pesticides, dyes, photographic chemicals and pharmaceuticals. Thionyl chloride is a component of lithium-thionyl chloride batteries, where it acts as the positive electrode(cathode) with lithium as the negative electrode (anode). Main demand driver for thionyl chloride is the growth of pesticide sector as well as vinyl sulphone and acid chloride. Viscose dye pigments are frequently used by the dye industries and thionyl chloride is the precursor for the manufacture of viscose dye pigments. The Indian demand for thionyl chloride is around 54,000 tonnes per annum where as the global demand is around 0.5 million tonnes per annum. Thionyl chloride has a good scope owing to its application and cost competitiveness in the domestic market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BORON TRIFLUORIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Boron trifluoride is the chemical compound with the formula BF3. This pungent colourless toxic gas forms white fumes in moist air. Boron Trifluoride (BF3) is one of the strongest Lewis acids (or electron pair acceptors) known and, therefore, finds broad application as an acidic catalyst for organic synthesis reactions. As an electron acceptor, BF3 readily reacts with chemicals containing Oxygen, Nitrogen, Sulfur, and other electron pair donors to form addition or coordination compounds. It is soluble in concentrated nitric acid, benzene, dichlorobenzene, chloroform, carbon tetrachloride, carbon disulfide. Anhydrous boron trifluoride has a normal boiling temperature of -100.3 C and a critical temperature of -12.3 C, so that it can be stored as a refrigerated liquid only between those temperatures. BF3 should be stored in gas cylinders away from heat in a ventilated place. Application: because of its potency as a lewis acid and its greater resistance to hydrolysis compared to other boron trihalides, boron trifluoride is widely used as a catalyst for organic synthesis reactions such as in polymerization of olefins or diolefins, vinyl ethers or esters, terpenes or derivatives, unsaturated acids or esters, heterocyclic unsaturated organics e.g., indene, coumarone, etc., styrene or derivatives with isoprene, butadiene, 1, 3-pentadiene, etc. in alkylation of aromatic hydrocarbons, phenols with olefins, phenols with alcohols, in isomerization of paraffins, unsaturated hydrocarbons, in synthesis of acetals and ketals, indoles, steroids and intermediates, alpha – methoxymercurials, hydroxy fatty acids etc. It also aids in cyclization of natural and synthetic elastomers, disproportionation of isoparaffins. It can be used as a reagent for desulfurizing solvents and intermediates, desulfurizing cracked petroleum distillated, separating xylene isomers, absorbing water of nitration etc. It is also used in metallurgy, as flux and antioxidant. Boron Trifluoride is prepared by a two-stage process reaction of boron containing material and a fluorine containing substance in the presence of an acid. The traditional raw material used is borax, fluorspar and sulphuric acid. The Indian production level is around 2400 tonnes per annum. Boron Trifluoride is used extensively as a catalyst in such diverse operations as isomerization, alkylation, polymerization, esterfication, condensation, cyclization, hydration dehydration, sulfonation, desulfurization nitration, halogenation oxidation and acylation. While BF3 would continue to remain relevant in their application areas, the growth in demand are unlikely to be significant in the immediate future, in view of the substitution possibilities for boron trifluoride, which is considered to be a toxic product.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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POLY TETRA FLUORO ETHYLENE (PTFE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polytetrafluoroethylene (PTFE) is a synthetic fluoropolymer of tetrafluoroethylene. It is known by the trade name as Teflon. Polytetrafluoroethylene, or PTFE, is made of a carbon backbone chain, and each carbon has two fluorine atoms attached to it. Polytetrafluoroethylene (PTFE) shows a remarkable chemical resistance and it is insoluble in all known solvents. It is attacked only by molten alkali metals and by fluorine at high temperatures. PTFE is incombustible and may be used up to 260°C (300°C for short periods). PTFE's coefficient of friction is extremely low and it shows the effect of self lubrication with constant mechanical properties which makes it particularly suitable for bearings, joints, O-rings, stirring bars, hazardous materials bottle pourers, syringes, crucibles, evaporating dishes etc. PTFE may be shaped by compression and sintering into bottles and beakers where its chemical stability and non-wettability make it suitable for use in extreme circumstances. It has an excellent resistance (no attack) to dilute and concentrated acids, alcohols, aldehydes, bases, esters, aliphatic, aromatic and halogenated hydrocarbons, ketones, mineral oils, vegetable oils and oxidizing agents. PTFE is used as a non-stick coating for pans and other cookware. It is very non-reactive, partly because of the strength of carbon–fluorine bonds, and so it is often used in containers and pipe work for reactive and corrosive chemicals. Where used as a lubricant, PTFE reduces friction, wear, and energy consumption of machinery. PTFE is also used to treat carpets and fabrics to make them stain resistant. It can be used for making artificial body parts which is useful in medical applications. PTFE has varied uses in moulding and lining, in manufacture of bearings, compression rings, compressors, unsintered tapes and autoclave valves, seals and joints. PTFE is made from the monomer tetrafluoroethylene by free radical vinyl polymerization. The Indian demand for PTFE is around 3000 tonnes per annum and the Indian production is around 2250 tonnes per annum. The growth rate in demand through 2015 will be around 9 to 10% per annum. The global production for last year was 140,000 tonnes per annum and there is a good demand of this product all over the world due to its varied application. According to the present situation, new capacity creation can be thought of by new entrepreneurs.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CITRIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Citric acid or 2-hydroxy-1, 2, 3-propanetricarboxylic acid, HO 2 CCH 2 C (OH) (CO 2 H) CH 2 CO 2 H, is a weak organic carboxylic acid. Citric acid is a white crystalline powder. It can exist either in an anhydrous (water-free) form or as a monohydrate. The anhydrous form crystallizes from hot water, whereas the monohydrate forms when citric acid is crystallized from cold water. The monohydrate can be converted to the anhydrous form by heating above 78°C. Citric acid also dissolves in absolute (anhydrous) ethanol (76 parts of citric acid per 100 parts of ethanol) at 15°C. Citric acid exists in greater than trace amounts in a variety of fruits and vegetables, most notably citrus fruits. Citric acid is found in many citrus fruits: pineapples, gooseberries, limes, plums, lemons, peaches, oranges, and grapefruit. Lemons and limes have particularly high concentrations of the acid; it can constitute as much as 8% of the dry weight of these fruits (about 47 g/L in the juices). Citric acid is a natural preservative and is also used to add an acidic, or sour, taste to foods and soft drinks. It is used in soft drinks and in laxatives, bacterial inhabitant, pH adjustment, and as an anti oxidant and cathartics. Its salts, the citrates, have many uses, e.g., ferric ammonium citrate is used in making blueprint paper. Sour salt, used in cooking, is citric acid. Citric acid is employed in pharmaceutical preparations as an acidulant and to enhance the flavour of syrups, solutions and elixirs. Citric acid can also be used to dissolve hard water deposits from shower doors, to remove mild rust stains, remove tarnish from brass and copper and to remove spots and yellowing/browning on carpets and rugs. Citric Acid is available in granular and fine granular particle size. The major industrial route for citric acid used today is fermentation method that is cultures of Aspergillus niger are fed on sucrose to produce citric acid. After the mold is filtered out of the resulting solution, citric acid is isolated by precipitating it with lime (calcium hydroxide) to yield calcium citrate salt, from which citric acid is regenerated by treatment with sulfuric acid. Alternatively, citric acid is sometimes isolated from the fermentation broth by liquid-liquid extraction with a hydrocarbon solution of the organic base trilaurylamine, followed by re-extraction from the organic solution by water. It is also produced from fermentation from molasses. The Indian demand is around 37000tonnes. The present import of citric acid is around 35000 tonnes. The projected demand for citric acid according to analyst is around 44000tonnes by the end of 2013-2014. The global production is around 1.75 million metric tonnes per annum. Taking into account the present demand supply scenario for domestic and global, price trends, new capacities can be created by entrepreneurs.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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