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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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SODIUM SILICATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sodium Silicate is an inorganic chemical that has versatile properties, which cannot be obtained with others alkaline salts. Sodium silicates also known as water glass or liquid glass. Sodium silicate is stable in neutral and alkaline solution. In acidic solutions, the silicate ions react with hydrogen ions to form silica acid, which when heated and roasted forms silica gel, a hard, glassy substance. Sodium carbonate and silicon dioxide react when molten to form sodium silicate and carbon dioxide. The properties and many functional characteristics of the soluble could be used efficiently and economically to resolve most of the problems that arise in some chemical and industrial processes. Sodium silicates are used in many industries and customer applications as adhesives, detergents, cements, deflocculates, drilling muds for oil wells, enhanced oil recovery, pipe line insulation also in steel industry, welding rods, foundry cores, metal cleaning, palletizing, ore flotation and others. It’s also used for de-inking, sizing, coating and bleaching of recycled paper products in the pulp and paper industry. Sodium silicates and hydrogen peroxide are used together for the bleaching of cellulose. Due to wide end uses, it is found that there is good demand of sodium silicate. Entrepreneurs can well venture into this field.
Plant capacity: 500000 MT/AnnumPlant & machinery: Rs. 1350 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 5450 Lakhs
Return: 41.00%Break even: 74.00%
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PRECIPITATED SILICA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Precipitated Silica is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. Precipitated silica prepared by the action of acid on a solution of soluble silicate is of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. Amorphous silica is precipitated from super saturated solution obtained by concentrating an under saturated solution a hot saturated solution or generating Si(OH)4 of silica ester SiH4, SiS2, SiCl4 or Si. It was reported in 1640 that amorphous silica in the presence of excess alkali become a liquid & that subsequent neutralization of the liquid with acid caused precipitation of silica. The physical & chemical properties or precipitated silica vary according to the manufacturing process. Ultimate & aggregate particle size in silica’s precipitated from solution can be varied by reinforcement & control of suspension pH., temperature & salt content. The particle size in gynogenic silica’s is controlled by combustion conditions. The surface area as determined by nitrogen adsorption, is a function of particle size. Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an ant caking agent, to control viscosity & thickness and as molecular sieve. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. So, we can better understand the growing demand of precipitated silica with the growth of end user industries.
Plant capacity: 100000 MT/AnnumPlant & machinery: Rs. 1350 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 3250 Lakhs
Return: 42.00%Break even: 64.00%
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BUTYL RECLAIM RUBBER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Butyl Reclaim rubber is a reclaim rubber from butyl scraps. Around the world million tons of natural and synthetic rubber, butyl rubber are used for automobile tyres, tubes, industrial parts, foot wears, and other domestic goods production. In the consequent usage of such products for human comfort, transportation, and other activities, huge volume of spent waste are created, which results in the pollution of the environment. Within these categories of rubber wastes, used tyres, and auto-mobile inner tubes contributed to be the main ones. This waste is not out of question, and far from a solution. Re-cycling, reclaimation, or so-called regeneration of such rubber waste for re-application in further usage can play a special role in reducing pollution and keep the world green and clean. Devulcanization is a potential method of recycling waste tyre rubber. As its name implies, in the process of devulcanization, the structure of the vulcanized waste rubber is modified. The resulting material can be devulcanized or transformed into useful products. Most scrap tubes are generated by commercial truck tyres, heavy equipment tyres and farm tyres. From a collector’s perspective, tubes are generally found in relatively small amounts (several thousand pounds) and must be accumulated for transportation. There are many truck stops, commercial tyre dealers and agricultural tyre dealers who have 2,000 kilogram per month of tubes but are not willing to accumulate full loads. Butyl Reclaim rubber can be produced from scrap of whole tyres, tread peelings, tyre inner lining scraps, butyl tubes, molded rubber products for different applications in both, tyre and non tyre rubber products. Butyl Reclaim Rubber is a unique product recycled out of Scrap Butyl Rubber Tubes. The scrap Butyl tubes are pure Butyl and no other polymer content is present. Butyl Reclaim is a unique product with a minimum Tensile strength of 75 kg/cm. Highly refined butyl reclaim rubber is widely used in Truck Tyres, Tread Rubber and High quality Rubber molded Components. When reclaimed, butyl rubber retains much of its original properties and can be blended with virgin rubber to produce new inner tubes, inner liners for tyres and various types of tape. All these applications are very high tech products and the reclaim must meet stringent quality specifications for acceptance. There continues to be an excellent market for butyl reclaim. The demand for reclaimed arises from a complex situation of rubber market. Reclaim rubber accounts for about 11 to 12 per cent consumption of the total polymer off take of the industry. The consumption of Reclaim rubber which was just about 2000 tones in 1952-53 has increased to 91103 tones in 2001-02. On the basis of 7% growth rate, the estimated demand for reclaim rubber is likely to go up to about 188500 tonnes by 2010-11. So, there is a good scope of enter into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ACRYLIC RESIN (EMULSION TYPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs. The Acrylics are a group of thermoplastic resins formed by polymerization of esters or amides of acrylic acid. Now-a-days they are being used as adhesives. They offer a wide range of bonding materials as well as adhesives and coatings. They have good resistance to weathering and good textile strength. These are multifaceted polymers that are utilized in variety of applications and in many forms: emulsion, solvent solution, 100% reactive, radiation cured and films. In the last dozen years, consumption of acrylic adhesives jumped 175%. There is a very good scope in this field. New Entrepreneurs venturing in this field will find immense market potential.
Plant capacity: 1500 MT/AnnumPlant & machinery: 46 Lakhs
Working capital: -T.C.I: Cost of Project : 176 Lakhs
Return: 43.00%Break even: 62.00%
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DISINFECTANTS I.P. GRADE FOR HOSPITAL USE (LYSOL TYPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Disinfectants are substances that are applied to non-living objects to destroy microorganisms that are living on the objects. Lysol (Cresol with Soap) solution is a phenolic compound used as a disinfectant. It is unsuitable for use on human beings. It acts by disruption of cell membranes and denaturation of proteins and enzymes of the cell. It is effective against vegetative gram positive and gram-negative bacteria, mycobacteria and viruses. Lysol is a general disinfectant for domestic or hospital use like disinfection of floors, bathrooms, washbasins, organic waste such as sputum, faces, urine etc. The antistatic floor cleaning detergent is highly popular replacing the soap because of their favourable characteristics. Almost all the detergent, despite their difference in origin and methods of manufacture, has two points in common. One part the long hydrocarbon chain that is oil soluble (linophilic) and the other portion a water soluble (hydrophilic) group. The latter property may render the whole molecule so soluble in water as to impart some or all of the characteristics. The oil soluble portion may be derived from a natural fat or from petroleum, or aromatic hydrocarbon, such as benzene etc. with an alkyl side chain. The water soluble portion may be derived from material acids, alkylene oxides, polyhydric alcohols and polyamides. Cresol with soap solution is prepared by the saponification of a mixture of cresol with vegetable oil such as cottonseed, linseed, soybean etc.. It is amber color to reddish brown liquid having an odor of cresol. Miscible with 10% v/v with water and in all proportion with ethanol. It is well stored in well closed light resistant containers. It is extensively used as disinfectant in Hospitals, Municipal organizations, Clinics etc. The surface cleanser and disinfectants market has grown in value terms to an estimated Rs 6 billion a year, if multi-purpose detergents are excluded. In volume terms, the market is of the order of around 9600 tpa of which more than 60% is represented by phenyls. The branded MNC-oriented market is placed at over Rs 2750 million and is growing at about 20%. Reckitt Benckiser (India), (R&B) is market leader in multipurpose cleansers with strong brands like Lysol and Colin (59% market share) and Harpic in the specialist toilet cleanser market (85% market share). The company formerly known as Reckitt & Colman of India has many brands being sold in India, namely, Dettol, Blue, Brasso, Mansion. Few Indian Major Players are as under: Bombay Chemicals Pvt. Ltd. Reckitt Benckiser (India) Ltd.
Plant capacity: 900 Kls/AnnumPlant & machinery: 45 Lakhs
Working capital: -T.C.I: Cost of Project : 112 Lakhs
Return: 43.00%Break even: 56.00%
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ACRYLIC ACID AND ITS DERIVATIVES (Butyl Acrylate, Methyl Acrylate, Ethyl Acrylate) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Acrylic acid has served, for more than 30 years, as an essential building block in the production of some of our most commonly used industrial and consumer products. Approximately two-thirds of the acrylic acid manufactured is used to produce acrylic esters - methyl acrylates, butyl acrylates, ethyl acrylates, and 2-ethylhexyl acrylates - which, when polymerized are ingredients in paints, coatings, textiles, adhesives, plastics, and many other applications. The remaining one-third of the acrylic acid is used to produce polyacrylic acid, or crosslinked polyacrylic acid compounds, which have been successfully, used in the manufacture of hygienic products, detergents, and wastewater treatment chemicals. The largest application for acrylates esters is the production of surface coatings (48%), followed by adhesives and sealants (21%), plastic additives and comonomers (12%), paper coatings, and textiles and surface coatings account for 55% of acrylates ester consumption. Acrylic acid and esters are perhaps the most versatile series of monomers for providing performance characteristics to thousands of polymer formulations. Incorporation of varying percentages of acrylates monomers permits the production of thousands of formulations for latex and solution copolymers, copolymer plastics and cross-linkable polymer systems. Their performance characteristics—which impart varying degrees of tackiness, durability, hardness and glass transition temperatures—promote consumption in many end-use applications. The world acrylic acid business is characterized by the involvement of a relatively few major players who have both globalized and set up a range of strategic alliances, joint ventures and new integrated companies. According to the leading suppliers of acrylic acid, the annual demand growth will stay at the level of 5% in the coming years. However, according some experts, this growth by 2009 may be lower, not more than 3.5% per annum. Glacial acrylic acid is used in the manufacture of super absorbing polymers (SAP), which account for 32% of the global demand for acrylic acid. They predict the following demand growth figures for various segments of acrylic acid consumption: 3.6% per year for acrylates and 5% per year for super absorbent. The global market is set to continue to grow in excess of 3%/year, pulled by Asia, China, and India in particular. The Middle East and Africa are also showing firm growth rates. Global demand growth is forecast at 4.8%/year to 2010. Regionally, consumption will rise by 10%/year in Asia-Pacific, 5%/year in Africa, 6%/year in Asia and the Middle East, 4%/year in Australia, New Zealand and eastern Europe, 3%/year in Americas and western Europe, and 1%/year in Japan. Looking at the growing market demand, new entrepreneurs should venture into this field. Few Major players are as under: Gujarat State Fertilizers & Chemicals Ltd. Vadodara Mahalaxmi Dyes & Chemicals Ltd. Mumbai Rusan Pharma Ltd. Mumbai S M Z S Chemicals Ltd. Mumbai Shubham Chemicals & Solvents Ltd. North Delhi
Plant capacity: Acrylic Acid – 30000 MT/Annum,Butyl Acrylate – 10000 MT/Annum,Methyl Acrylate – 10000 MT/Annum,Ethyl Acrylate – 10000 MT/Annum,Acetic Acid as By product – 3000 MT/AnnumPlant & machinery: 225 Crores
Working capital: -T.C.I: 312 Crores
Return: 46.00%Break even: 36.00%
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IODIZED SALT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Salt is existent in all animal and vegetable life and is coeval with life itself. It is a basic element in food of any living being. Salt as a chemical is of significant importance. Salt was the name originally given to the residue left by evaporation of sea water. Afterwards the name was employed to include all substances held in solution in sea water. Chemists ultimately extended the name to cover all combinations of an acid and a base. Sodium chloride (NaCl) now called common salt, is an example of the simplest type of chemical salt. Sodium chloride is an essential constituent of the body fluids and is responsible for a number of vital functions in the body. Sodium chloride or common salt is the chemical compound NaCl. It occurs naturally in many parts of the world as the mineral halite and as mixed evaporates in salt lakes. Seawater contains an average of 2.6% (by weight) NaCl. Sodium chloride crystals are cubic in form. Table salt consists of tiny cubes tightly bound together through ionic bonding of the sodium and chloride ions. Iodizing salt for human consumption is a modern trend. Iodine is an essential element in healthy human life enabling the function of our thyroid gland, “the master gland of metabolism.” Too little iodine can produce a thyroid enlargement known as a goiter; more significantly, iodine deficiency impairs fetal brain development and imposes on a newborn infant a lifetime intellectual deficit of 10 – 15 IQ points. Too much iodine is also a problem, though less common. Iodine is used in the body for formation of thyroxine an essential hormone. Salt is used as a medium to supply iodine to the body. Iodization of common salts has been recognized all over the world to meet the deficiency of iodine to eradicate goiter. Four inorganic compounds are used as iodide sources, depending on the producer: potassium iodate, potassium iodide, sodium iodate, and sodium iodide. The only iodizing agent so far approved for table salt is potassium iodide. It is present at a concentration of (0.01%). Looking to the high incidence of iodine deficiency, the iodization of salt was made compulsory in one after another state starting from 1980s. This resulted in establishment of many salt iodization plants in public and private sectors. The raw materials of edible salt are rock salt or crude solar sea salt or evaporated salt. Rock salt typically ranges between 95% and 99% NaCl, and mechanically evaporated salt and solar salt normally exceed 99% NaCl. Evaporated salt made with purified brine has the highest purity, in some cases 99.99% NaCl. Voluntary standards, such as those developed by the American Society for Testing and Materials (ASTM), the American Water Works Association (AWWA) assure appropriate quality for the intended use. Mandatory specifications for food grade, drug/medical and analytical use include Food Chemicals Codex, U.S. Pharmacopoeia, and Reagent Grade Chemicals. Salt is used as a raw material in chlor-alkali industry and in manufacture of other inorganic chemicals. It is used in detergents, fertilizers industry. Salt industry is one of the very old industries. However, due to its wide spread use in all over the world and also due to increasing demand for refined, iodized, super quality salts, even today, the industry provide very big scope for new investment in salt cultivation and also number of forward and backward linkages. Future scope for demand to increase may not be that lucrative but the way in which the structure of demand is changing that may create new opportunities of investment. It is estimated that demand for raw salt for edible use will increase at the rate of 2 per cent per annum i.e. the rate at which population is increasing while the demand for iodized salt is expected to increase at 10 per cent per annum and refined salt at 12 percent per annum. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Ankur Chemfood Ltd. G Das & Co. Pvt. Ltd. Hindustan Salts Ltd. Nirma Ltd. Rasoi Ltd. Saboo Sodium Chloro Ltd. Sahayamatha Salt Refinery Ltd. Sambhar Salts Ltd. Super Salts Pvt. Ltd. Tamil Nadu Salt Corpn. Ltd. Tata Chemicals Ltd. Tuticorin Salt & Marine Chemicals Ltd. Vaibhav Enterprises Ltd.
Plant capacity: 15000 MT/ AnnumPlant & machinery: 698 Lakhs
Working capital: -T.C.I: Cost of Project : 1055 Lakhs
Return: 45.00%Break even: 42.00%
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ETHYLENE OXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Ethylene oxide is a flammable, colorless gas. The Ethylene oxide is highly reactive chemical and can react specially in the presence of a catalyst with compounds such as water, alcohols, ammonia, amines, and organic acids. Ethylene oxide, the simplest of the cyclic ethers, is a colorless gas at room temperature and normal pressure. Ethylene oxide has been produced commercially by two basic routes: From ethylene chlorohydrin, direct oxidation process. Ethylene oxide is produced by reacting ethylene with oxygen in the presence of a silver catalyst. Ethylene glycols are the most well known derivatives of ethylene oxide. These are produced by hydration of ethylene oxide; monoethylene oxide is the largest volume product, with diethylene glycol and triethylene glycol as co-products. Ethylene oxide is a reactive chemical, and other derivatives it forms include ethanolamines on reaction with ammonia, which are used in gas processing, detergents and soaps and cement grinding. Other derivatives of ethylene oxide include polyethylene glycols for cosmetics, lubricants and plasticizers, and ethoxylates for detergents and surfactants. Ethylene oxide is known to be a human carcinogen based on sufficient evidence of carcinogenicity from studies in humans, including a combination of epidemiological and mechanistic investigations which indicate a casual relationship between exposure to ethylene oxide and human cancer. Ethylene oxide is found in the production of solvents, antifreeze, textiles, detergents, adhesives, polyurethane foam, and pharmaceuticals. It is also useful in fumigants, sterilants for spices and cosmetics, as well as during hospital sterilization of surgical equipment. The major use of ethylene oxide is in the production of ethylene glycol. The primary end use for ethylene glycol is in the production of polyester polymers. The largest outlet for ethylene oxide (EO) is ethylene glycol (EG), which accounts for three-quarters of EO consumption globally. Other derivatives include ethoxylates, ethanolamines, glycol ethers and polyethylene glycols. Monoethylene glycol (MEG) is the primary glycol which is used mainly to make polyester followed by automotive antifreeze, which is the second largest market for antifreeze formulations. MEG demand is expected to grow at 5-6% per year globally. This is partly driven by the strong demand for polyester fibre in Asia where it is used in the production of textiles. However, this has been at the expense of the developed markets of Western Europe and North America where polyester fibre demand is stagnant. Fortunately, demand for polyethylene terephthalate (PET) bottle resin has been growing strongly in all regions of the world as it replaces glass used in water, carbonated drinks and food containers. EO demand is expected to grow at around 5%/year globally. The percentage of domestic ethylene oxide consumed in ethylene glycols varies widely amongst regions. According to survey, this varies from 44% in Western Europe, 63% in Japan and 73% in North America to 90% in the rest of Asia and 99% in the Middle East and Africa. There is a very good scope for this product and new entrepreneurs should venture into this field. Few Indian Major Players are as under: India Glycols Ltd. Reliance Industries Ltd.
Plant capacity: 7500 MT/AnnumPlant & machinery: 2971 Lakhs
Working capital: -T.C.I: Cost of Project : 4042 Lakhs
Return: 42.00%Break even: 33.00%
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MANGANESE OXIDE (FERRITE GRADE)

Manganese (Mn), is a chemical element, one of the silvery-white, hard, brittle metals of Group VII b of the periodic table. It was recognized as an element (1774) by the Swedish chemist Carl Wilhelm Scheele while working with the mineral pyrolusite and was isolated the same year by his associate, Johan Gottlieb Gahn. Although it is rarely used in pure form, manganese is essential to steelmaking. Manganese Oxide is derived from manganese, a brittle metal element. It is widely distributed in the earths crust, and is essential in steel-making. The element is needed for plant growth and in the physical development of higher animals. Manganese is involved in reducing the levels of nitrates in green plants. Lack of manganese causes testicular atrophy in animals. However, too much in either plants or animals is toxic. Manganese oxide is one of the major sources of manganese used in the dry feeds for cattle, pigs, & poultry. It helps to prevent breeding complications in cattle and ensures optimum growth for the pigs. In poultry it aids in hatchability and improves shell quality. Manganese oxide is the most important manganese compound. Pyrolusite is the chief source of manganese and all its compounds, when derived from ores. Pyrolusite is widely used as a chemical oxidant in organic synthesis. Manganese oxide is also used as the cathode material in electric dry cells. Synthetic manganese oxide is prepared by decomposition of manganese nitrate; by reaction of manganese sulfate, oxygen and sodium hydroxide; or by electrolysis of an aqueous solution of manganese sulfate. The ferrite grade manganese oxide (MnO) is not easily available in local market so sometimes manganese dioxide is reduced to manganese oxide for the ferrite grade. Ferrites are extensively used in the high-frequency magnetic cores of televisions, radios and other communications equipment such as magnetic heads, transformers and CRT deflection yokes. Ferrite may also be used as an ingredient of paints for the prevention of radio wave interference. Ferrite products currently applied in 42% of high-tech fields, such as home appliances (microwave ovens, air conditioners, and electrical home appliances), office supplies (copiers, fax machines) cars, motorcycles, high-fidelity audio, and instrument sensor parts. Middle and low areas of the application of traditional products accounted for 58%, such as speakers, adsorption magnets, toys, electrical, magnetic separation device. The growing convergence of information, communication, & entertainment is bringing a new momentum to the consumer electronics Industry in India. CE is one of the largest segments of the electronics market in India. With a market size of $5 billion in 2009 & significantly low penetration, the consumer electronics Industry in India promises huge potential in the years to come. It is estimated that the industry will grow to $11.8 billion by 2014. This growth will be aided by various factors such as increasing household incomes, local manufacturing & expanding distribution networks. The electronics industry as we know it today could not exist without the widespread use of ferrites. There is a very good scope for this product and new entrepreneurs should venture into this field.
Plant capacity: 1200 MT/AnnumPlant & machinery: 123 Lakhs
Working capital: -T.C.I: Cost of Project : 316 Lakhs
Return: 41.00%Break even: 54.00%
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PHENOL/ACETONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Phenol and acetone are two basic chemicals to manufacture derivative products which eventually become essential ingredients in numerous beneficial products that consumers use every day. Phenol also known as carbolic acid is an organic compound that contains a six-membered aromatic ring, bonded directly to a hydroxyl group. It is produced on a large scale as a precursor to many materials and useful compounds. Pure phenol is a white crystalline solid, smelling of disinfectant. It has to be handled with great care because it causes immediate white blistering to the skin. The crystals are often rather wet and discolored. There is a large commercial importance of Phenol and many methods have been developed for its production. The main route being practiced presently involves the partial oxidation of cumene (isopropylbenzene) via the Hock rearrangement. The main chemical intermediates and derivatives of phenol are bisphenol-A (BPA), which is used to make polycarbonate (PC) and epoxy resins, phenolic resins, caprolactam, alkylphenols, aniline and adipic acid. The largest market for phenol is BPA which has been driven by the strong growth in polycarbonate resins. The driving force in polycarbonate demand had been growth in optical media such as compact discs (CDs), CD-ROMs, recordable CDs and digital versatile discs (DVDs). BPA’s other main derivative is epoxy resins which are used in high performance coatings, electrical-electronic laminates, adhesives, flooring and paving applications, and composites. The economic downturn will have impacted epoxy resin markets but long term growth is expected to be 5%/year globally. The second largest outlet for phenol is phenolic resins which are largely used as durable binders and adhesives in structural wood panels and as binders in mineral wool insulation. They have a wide spectrum of uses in the automotive and construction industries including brake linings, foundry binders, insulation foams and composites. Caprolactam is the next largest consumer of phenol and is used mainly to make nylon 6 fibres, engineering resins and film. It is also used to make adhesives, paint, rubber, ink, dyes, perfume and soap. Several pharmaceutical products such as antiseptics, topical anaesthetics, throat lozenges and ear drops also contain phenol, as well as disinfectants. It is used in dermatology for chemical face peeling. According to Michael Foeste, phenol product manager at Mitsui & Co Deutschland, worldwide phenol growth is expected to return to around 5%/year through to 2015. Total demand will reach 10.6m tonnes by 2015. On the other hand, acetone (CH3COCH3) is a water-white, highly combustible liquid with a boiling point of 56°C (133° F). It is an organic compound which is miscible with water and serves as an important solvent in its own right, typically as the solvent of choice for cleaning purposes in the laboratory. The two main uses for acetone are in the manufacture of methyl methacrylate (MMA) and bisphenol-A (BPA). The largest use for acetone is in the manufacture of acetone cyanohydrin, which is a precursor to MMA and methacrylic acid. An important derivative of MMA is polymethyl methacrylate (PMMA) which is used to make acrylic products: cast and extruded sheet, acrylic mouldings and extrusion compounds. The Indian installed capacity for phenol is around 86000 metric tonnes per annum and the installed capacity for acetone is 51600 metric tonnes per annum. The Indian demand for phenol was around 177000 per annum last year. The projected demand supply gap for phenol is around 152600 metric tonnes per annum in 2014-2015. In a similar way the Indian installed capacity for acetone is around 50,000 metric tonnes per annum and the installed capacity for acetone is 51600 metric tonnes per annum. The Indian demand for acetone was around 117500 per annum two years back. The projected demand supply gap for acetone is around 67500 metric tonnes per annum in 2014-2015. Hence new capacities have to be created to meet the new demand. There is an ample space and growth potential for phenol and acetone. New entrepreneurs should venture into this segment.
Plant capacity: ---Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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