Nicotine Extraction from Tobacco Waste, Waste Utilization, Products from Waste, Nicotiana tabacum, Duboisia hopwoodii and Asclepiassyriaca  Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Tobacco is grown with assistance of man as a leaf as the most valuable part of the plant. Tobacco is primarily used for cigarette, Cigars, chewing tobacco and snuff. Other products from tobacco include Beedi and Hookah and are typically Indian products with 90% of production coming from India. Nicotine is a hygroscopic, oily liquid that is miscible with water in its base form. Nicotine is a volatile alkaloid. Nicotine is by far the most important by-product derived from tobacco waste. The applications and uses of nicotine are: agricultural insecticide, manufacture of nicotine acid and nicotinamide, used in medicines, tanning industry. The most important among the alternate applications for tobacco at present is for the manufacture of Nicotine for use in the preparation of Smoking cessation products.

India has conquered her own place in the world, with an annual production of about 725 million kgs. of tobacco. India enjoys an edge over the leading tobacco producing countries in terms of low production cost, average farm and export prices. India is one of the leading exporters of tobacco and occupies second place after Brazil. Tobacco Waste based industries in India started with the manufacture of Nicotine and 40% aqueous solution of Nicotine sulphate. Since tobacco waste is a major cost component with 51.5% share in sale price any increase in nicotine content or reduction in price of tobacco waste will improve the economics of the project.

 

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Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Physical Characteristics

1.1.3.Map

1.1.4.Climate

1.1.5.Rainfall

1.1.6.Transportation and Communications

1.1.7.Economy

2.       Introduction

2.1.    Nicotine

2.2.    History of Tobacco

3.       Uses & Applications

4.       B.I.S. Specification

4.1.    IS: 1055-Nicotine sulphate solution Specific requirements regarding nicotine content and sedimentation. Also gives methods of sampling and test.

5.       Specification of Nicotine

6.       Properties of Nicotine

6.1.    Hazard:-

6.2.    Nicotine Salt:-

7.       Chemical Constituents of Tobacco

7.1.    Products from Tobacco and Tobacco Wastes:

8.       Varieties of Tobacco in India

8.1.    Nicotine/Nicotine Derivatives from Tobacco:

8.2.    Nicotine and its Commercially Important Derivatives:

8.3.    World Pesticide Market and Prospects for Nicotine Sulphate

9.       Market Survey

9.1.    Exports and Key Markets

9.2.    Nicotine

9.3.    Status of Tobacco Waste Based Industries in India

9.4.    Demand of Nicotine:

9.5.    Electronic Cigarettes

9.6.    Pharmaceutical Use of Nicotine:

9.7.    Market Prices of Nicotine and its Salts:

9.8.    World Pesticide Market and Prospects for Nicotine Sulphate

9.9.    Demand to Regulate Sale of Nicotine in Delhi

10.   Export & Import Statistics Data of India

10.1.Export Statistics Data on Nicotine

10.2.Import Statistics Data on Nicotine

11.   Commercial Aspects of Nicotine Sulphate & Nicotine Derivatives

12.   Estimation of Nicotine in Tobacco

12.1.Natural Seeds are Practically Free of Alkaloids

12.2.Nicotine Contents of Important Types of Cured

12.3.Laboratory Extraction of Nicotine from Tobacco

13.   Raw Material

14.   Supercritical Fluid Extraction

14.1.Advantages

14.1.1.Selectivity

14.1.2.Speed

14.1.3.Limitations

14.1.4.Procedure

15.   Manufacturing Process

15.1.Raw Materials Required

15.2.Process Details

16.   Process Flow Sheet

17.   Suppliers of Plant & Machinery

17.1.Complete Plant & Machinery

18.   Suppliers of Raw Material

19.   Plant Layout

20.   Machinery & Raw Material Photographs

20.1.Machinery Photographs

20.2.Raw Material Photograph

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR