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Recovery Of Fe2o3 & Tio2 From Bauxite Processing Waste

Bauxite waste (Red Mud) of Indian origin contains around 55% plus of Fe2O3 and is considered as a hazardous waste material for the alumina industry which is generated in the order of two tons of Red Mud per one tone of alumina produced from bauxite. The worldwide alumina production is around 58 million tonnes in which India counts for 2.7 million tonnes. India produces around 5.4 million tonnes of Red Mud per annum from its various alumina refineries. Titanium is a precious, light, corrosion resistant, bio-inert and strong element. Moreover, titanium dioxide is widely used in materials in our day-to-day life and its applications are quite vast, including in paints, catalysts, pigments and sunscreen. Despite the fact that the processing of titanium is quite expensive, it is more bene?cial to recover titanium compared with its high processing cost. One of the main focuses of the research community has been on extracting titanium from red mud. The global Ferric Oxide market is likely to touch valuation of US$1,951.8 mn by the 2025 end. The marketplace is likely to register significant growth owing to booming construction industry likely to boost demand for the ferric oxide market in the coming years. The demand for titanium dioxide in India stood at 57 KTPA in 2018 and is projected to grow at a CAGR of 9.19% during 2019-2030 to reach 165 KTPA by 2030. Increasing use of titanium dioxide in various end-use industries such as paints, pigments and textiles as dispersing agent, flocculent, and whitening agent is the key factor spurring the demand for titanium dioxide across the country. Few Indian major players are as under: • Bengal Chemicals & Pharmaceuticals Ltd. • Bharat Chemicals & Fertilizers Ltd. • Kerala Minerals & Metals Ltd. • Kolmak Chemicals Ltd. • Tata Pigments Ltd. • Travancore Titanium Products Ltd. • V V Titanium Pigments Pvt. Ltd.
Plant capacity: Ferric Oxide (Fe2O3): 27,000 MT per Annum Titanium Dioxide (TiO2): 9,000 MT per Annum Remains Materials: 200,000 MT per AnnumPlant & machinery: 408 Lakhs
Working capital: -T.C.I: Cost of Project: 1741 Lakhs
Return: 29.00%Break even: 62.00%
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  • T.C.I is Total Capital Investment
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