Synthetic Iron Oxide From Iron Oxide Liquor/sludge By Laux Process (red, Yellow, Green, Blue) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials
Pigments are a group of insoluble colorants in form of finely ground solid particles that are mixed with a liquid to be applied in printing inks, oil and water based paints and plastics. There are two major types of pigments- organic and inorganic. Organic ones are obtained widely from the plant and animal kingdoms. They contain carbon in them. They are also produced synthetically through complex carbon-containing chemistry involving different materials such as petroleum, coal tar and natural gas. Inorganic Pigments are produced either from naturally mined materials such as sienna, umber and ochre or from synthetically manufactured materials like iron oxide, carbon black, etc. Sometimes they are produced by combining both of these processes.
Synthetic red Iron Oxide Pigments were first made in a Laboratory setting by the 18th century. These pigments were given the name Mars Red. These pigments contained all the properties of their counterparts, i.e. Natural Iron Oxide Pigments. These properties included durability, permanence etc. From 19th century, the manufacturing of these synthetic iron oxide pigments started on regular basic. Gradually, the improvements have been taken place with every production process. In the early 1920, the yellow synthetic iron oxide pigments (Mars Yellow) were produced for the first time. Vital improvement processes have been taking place along with its production. By modifying the manufacturing processes of Mars Red and Mars Yellow, the manufacturing process of Brown Iron Oxide Pigments has been evolved. The common colors of these pigments are orange, red brown and yellow.
Basic chemicals are used for manufacturing of synthetic iron oxide pigments. To produce synthetic iron oxide pigments, iron salts or iron compounds are decomposed. By precipitating of iron salts and reducing the organic compounds by iron, pigments of synthetic iron oxide can be prepared. The total volume of global market for inorganic, organic and special pigments was approximately 7.4 million tons in 2006. This volume will rise to 9.8 million tons by 2016 which is growing at a rate of 2.9% pa.
Today, there is a lot of varieties of Synthetic Iron Oxide Pigments are available in the market. These synthetic pigments are found in different colors, having superior uniformity, excellent quality and high purity. The synthetic iron oxide pigments are best for tile, paper, paint, primer. Over the years, the market of iron oxide has grown at a composite rate of 2-4% per year, and even though there have been exponential ups & downs, this rate have been steady. These iron oxide pigments are extensively used for fulfilling the requirements of fields like construction, coatings, ceramics, paint, ink, rubber, plastics, and cosmetics and the major markets for colors and pigments include textiles, printing inks, plastics, paints and coatings. The other markets include ceramics, glass and minerals, leather; toner, cosmetics and toiletries, paper and paperboard etc.
There is a very good scope for new entrepreneurs to venture in this field.
Few Indian Major Players are as under:
Adi Rasayan Ltd.
Amal Ltd.
Anirox Pigments Ltd.
Clariant Chemicals (India) Ltd.
Coltech Chemicals (India) Ltd.
Dynamic Industries Ltd.
Geecee Ventures Ltd.
Gharda Chemicals Ltd.
Iota Chemiculture Ltd.
Jaysynth Dyestuff (India) Ltd.
Jaysynth Impex Ltd.
Jesons Industries Ltd.
Jyoti Resins & Adhesives Ltd.
Lambodar Investments & Trading Co. Ltd.
Lona Industries Ltd.
Mazda Colours Ltd.
Meghmani Organics Ltd.
Micro Inks Ltd.
Omni Dye-Chem Exports Ltd.
Oxides & Specialities Ltd.
Pigment Specialities India Ltd.
Pigments India Ltd.
Pratiksha Chemicals Ltd.
Riverside Industries Ltd.
Shreyas Intermediates Ltd.
Sudarshan Chemical Inds. Ltd.
Swastik Oxides Ltd.
Tata Pigments Ltd.
Vanavil Dyes & Chemicals Ltd.
Capacity : 375 MT Red SIOP/Annum
375 MT Yellow SIOP/Annum
375 MT Orange SIOP/Annum
375 MT Brown SIOP/Annum
Plant capacity: -
Plant & machinery: 146 Lakhs
Working capital: -
T.C.I: Cost of Project : 507 Lakhs
Return: 42.00%
Break even: 50.00%
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