Cellular Lightweight Concrete Blocks, CLC Blocks Manufacturing Plant, Foamed Concrete Blocks, Foam Crete Blocks, Foam Concrete Blocks, Detailed Project Report on CLC Blocks with Steam Curing Method, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Cellular light weight concrete, also known as foamed concrete, foam Crete, Foam concrete or reduced density concrete, is defined as cement based slurry. It is a light weight, water resistant, fire- proof, sound proof and environment friendly.

The main feature of this block is light in weight. Cellular Lightweight Concrete blocks are made of fly ash, cement, and foaming agent. These can be extensively used in all building constructional activities similar to that of common burnt clay blocks.

Advantages of CLC Blocks

CLC is lightweight, highly fire resistant, has excellent thermal insulation value, is decay and rot proof, has good sound reduction properties and is cost effective. CLC performs well in seismic situations and high wind areas. Building with CLC can reduce the quantity of materials used and labor needed to build a building.

- Low thermal conductivity.

- Interiors remain cool in summer and warm in cold wintry days.

- Savings in recurring energy costs in air-conditioning.

- Better finishing of walls offers good amount of reduction in paints.

- Eco-friendly.

- Speedier Constructions.

- Ease of Work ability.

- Universal Acceptability.

- Low Water Absorption.

- Excellent for Earthquake Resistant Housing due to light weight

- Flexibility in manufacture and application and can be made according to the established parameters to meet specific requirements.

 

Applications

CLC Block is a superior choice as a building material for instances where thermal conductivity reduction, sound attenuation, lighter loading, longer building lifespan or protection against seismic events are desired. These realities typify most of the developing world priorities and physical environments. When CLC is used in structural (load bearing) situations, the lighter weight and reduction in the spanning floor loads imposed by the partition walls ultimately reduces the Preformed foam overall dead load of the building. This is an excellent and highly desirable outcome as it reduces risk and cost.

 

The construction industry is very vital because anybody who is concerned with economic development these days highlights the need for infrastructure development. The infrastructure is in the form of roads, ports, buildings, factories and so on, and all of them involve construction.

The excellent mechanical properties and durability of CLC Blocks enlarges its scope for application in building construction and development of infrastructure, construction of pavements, dams, tanks, under water works, canal lining and irrigation work etc. Enormous quantities of CLC and fly ash are available in and around thermal power stations in all the states.

CLC blocks are pretty popular in market leading builders and architects. All firms that have well learned and technically updated team of planning engineers and execution engineers are using the modern blocks wherever possible. The long term benefit of using CLC blocks one obtains is by virtue of its being very good thermal insulator.

This industry is in its mature stage and is expected to excel effectively in developing countries. The growth in industrialization and IT has fuelled the expansion of the construction industry, especially in emerging countries. Significant changes in the industrial sector have triggered the development of the overall infrastructure of many regions. Eventually, the demand for durable products has in turn triggered the manufacturing of CLC blocks. The market would discover opportunities and is expected to excel effectively in industrial applications.

Globally, the demand for cement based products is up because the natural resources required to produce concrete are nearly universal in their presence and availability. Material scientists, chemical engineers and others have entered this field (once the sole domain of civil engineers) in an effort to improve material performance and expand the reach and usefulness of concrete products. CLC is only one of many successes in broadening the field of use for concrete products.

In terms of CLC Blocks, demand for urban and rural vertical construction to steadily increase over the upcoming years. The investment required to establish a CLC block factory is low compared to most other high tech alternatives.

 

 

Table of Contents

1.       Project Location

1.1.    District Profile and Geotechnical Site Characterization

1.1.1.General

1.1.2.Climate and Rainfall

1.1.3.Map

1.1.4.Economy and Industry

1.1.5.Transport

2.       Introduction

2.1.    Cellular Light Weight Concrete

2.2.    Cellular Light Weight Concrete Blocks

3.       Classification of CLC Blocks

4.       Advantages

5.       Main Features of CLC Blocks

6.       Bureau of Indian Standards

7.       Market Survey

8.       Raw Material

9.       Properties of Protein Based Foaming Agent

10.   Relative Technical Specification

11.   Manufacturing Process

12.   Process Flow Diagram

13.   Suppliers of Plant & Machinery

14.   Suppliers of Raw Material

15.   Product & Machinery Photographs

15.1.Machinery Photographs

15.2.Raw Material Photographs

15.3.Product Photographs

16.   Plant Layout

17.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

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Contact us:

Niir Project Consultancy Services

106-E, Kamla Nagar, Near Spark Mall,

New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23841561

      Website: http://www.niir.org , http://www.entrepreneurindia.co

 

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