Tannin Based Wood Adhesive Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Tannin structure plays a determinant role in formulating tannin resin and adhesives for industrial use. Tannin adhesive has been used as a thermosetting wood adhesive for wood panels to reduce formaldehyde emission. Tannin adhesive gives excellent adhesive performance, good moisture resistance, and tends to give a lower formaldehyde emission. Tannin wood adhesive in a non-formaldehyde approach has a low hardening rate and needs more pressing time than formaldehyde-based wood adhesives during wood composites production.

Hundreds of tonnes of tannin is produced from wood materials and wood bark for the needs of leather, beverage and animal feed industry. In industrial use, tannin could be used to replace fossil chemicals in adhesives and insulating foams. Tannin can be extracted from bark using hot water, after which the extract is dried into a powder. Drying the water extract into powder may not be necessary if the tannin is extracted near the site where glued wood products are manufactured. Tannin based wood adhesives have been used industrially for exterior wood bonding of products such as particleboard, plywood, glulam, and finger jointing.

Tannin is a component in a type of industrial particleboard adhesive and it has been investigated for the production of wood adhesives. Increasing demand for wood adhesives in various end-use industries is likely to boost tannin market over the next seven years. Tannin is a multi-purpose biomolecule that is extracted from plants and are employed in the manufacturing of pesticides. Demand for tannin is driven by increasing need for wood adhesives and anti-oxidant agents, on account of substantial growth in the furniture industry.

Few Indian Major Players are as under

• Advanced Adhesives Ltd.
• Arofine Polymers Ltd.
• C I C O Technologies Ltd.
• Ciba India Ltd.
• F C L Technologies & Products Ltd.
• Feroke Boards Ltd.
• Henkel C A C Pvt. Ltd.
• India Tyre& Rubber Co. (India) Ltd.
• Jesons Industries Ltd.
• Jyoti Resins & Adhesives Ltd.
• Kitply Industries Ltd.
• Mica House Ltd.
• N G Adhesive Inds. Pvt. Ltd.
• Nikhil Adhesives Ltd.
• Pidilite Industries Ltd.
• ResinovaChemie Ltd.
• Uflex Ltd.

 

Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.Location and Geographical Area

1.1.2.Topography

1.1.3.Industrial Scenario of District

1.1.4.Industry at a Glance

1.1.5.Large Scale Industries / Public Sector undertakings

1.1.6.Medium Scale Enterprises

1.1.7.Potential for new MSMEs:

1.1.8.Map

2.       Introduction

2.1.    Food Items With Tannins

3.       Properties

3.1.    Properties for Animal Nutrition

4.       Uses

5.       B.I.S. Specifications

5.1.    IS: 848:2006 Synthetic resin adhesives for plywood (phenolic and aminoplastic) – specification.

5.2.    IS: 851-1978 (Reaffirmed 20S) Specification for Synthetic Resin Adhesives for Construction Work (Non-Structural) in Wood.

6.       Market Survey

6.1.    Adhesives

6.2.    Market Structure

6.3.    Leading Brands

7.       Financials & Comparison of Major Indian Players/Companies

7.1.    About Financial Statements of CMIE Database

7.2.    Profits & Appropriations

7.3.    Total Liabilities

7.4.    Total Assets

7.5.    Net Cash Flow from Operating Activities

7.6.    Section – I

7.6.1.Name of Company with Contact Details

7.6.2.Name of Director(S)

7.6.3.Plant Capacity

7.6.4.Location of Plant

7.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

7.7.    Section – II

7.7.1.Assets

7.7.2.Cash Flow

7.7.3.Cost as % ge of Sales

7.7.4.Forex Transaction

7.7.5.Growth in Assets & Liabilities

7.7.6.Growth in Income & Expenditure

7.7.7.Income & Expenditure

7.7.8.Liabilities

7.7.9.Liquidity Ratios

7.7.10.    Profitability Ratio

7.7.11.    Profits

7.7.12.    Return Ratios

7.7.13.    Structure of Assets & Liabilities (%)

7.7.14.    Working Capital & Turnover Ratios

 

 

8.       Export & Import Statistics Data of India

8.1.    Export Statistics Data on Wood Adhesive

8.2.    Import Statistics Data on Wood Adhesive

9.       Present Manufacturers

10.   Formulations

11.   Synthesis of Tannin Adhesive

12.   Process Flow Diagram

13.   Some other Formulations

13.1.Formulation-1

13.2.General Disclosure of the Method

13.3.Formulation-2

13.4.Formulation-3

13.5.Formulation-4

13.6.Discussion and Comments

14.   Suppliers of Plant & Machinery

15.   Suppliers of Raw Material

16.   Product, Machinery & Raw Material Photographs

16.1.Product Photographs

16.2.Machinery Photographs

16.3.Raw Material Photographs

17.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

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Contact us:

Niir Project Consultancy Services

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected], [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23841561

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