High Tensile Fasteners - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, plant layout, process flow sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

 

Industrial fasteners have a vital contribution for the growth of almost all sectors of industry. It is a wonderful manifestation which joins & secures materials together for any productive uses. A fastener is a connective mechanism that mechanically joins or affixes two or more objects together. A bolt is an externally threaded fastener designed for insertion through holes in assembled parts, and is normally intended to be tightened or released by torqueing a nut. A nut is a type of hardware fastener with a threaded hole. Nuts are almost always used opposite a mating bolt to fasten a stack of parts together. The two partners are kept together by a combination of the friction of their threads, a slight stretch of the bolt, and compression of the parts. High tensile nuts and bolts find wide application in joining part where continuous rotation and wear and tear of the nuts and bolts occurs. As the nuts and bolts are subjected to variable stress in a dynamic condition, there is every likelihood that these fasteners can be failed at any instant causing situations like catastrophe. For the above purpose, nuts and bolts are manufactured from alloy steels having high tensile strength and resistant to continuous wear and tear.

In construction, connectors between structural members bolted connections are used when it is necessary to fasten two elements tightly together, especially to resist shear and bending, as in column and beam connections. Threaded metal bolts are always used in conjunction with nuts.Thus, due to demand it is a good project for entrepreneurs to invest.

Few Indian Major Players are as under

·         Aurangabad Electricals Ltd.

·         Caparo Engineering India Ltd.

·         Coventry Spring & Engg. Co. Ltd.

·         Dev Fasteners Ltd.

·         Forbes & Co. Ltd.

·         G S Auto International Ltd.

·         Holtzman Systems Ltd.

·         I S P L Industries Ltd.

·         Jaico Steel Fasteners Ltd.

·         Lakshmi Precision Screws Ltd.

·         M C S Fasteners (India) Ltd.

·         Mangal Steel Enterprises Ltd.

·         Mohindra Fasteners Ltd.

·         Patheja Forgings & Auto-Parts Mfrs. Ltd.

·         Patton Electro Ltd.

·         Pooja Forge Ltd.

·         Sterling Tools Ltd.

·         Sundram Fasteners Ltd.

·         Viraj Profiles Ltd.

 

See more:

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http://www.entrepreneurindia.co/

 

Table of Contents

1.  Project Location  

         1.1. District Profile & Geotechnical  Site Characterization

             1.1.1.  Location & Geographical Area

            1.1.2.  Topography

            1.1.3.  Administrative Set up

             1.1.4.  Map

2.       Introduction

3.       Nuts & Bolts

3.1.    Bolt Terms

3.2.    Thread Terms

3.3.    Thread Specifications

4.       Types of Screw Threads

5.       Applications of Screw Threads

6.       Fastener Type Chart

7.       B.I.S. Specifications

8.       Market Survey

8.1.    Fasteners

9.       Financials & Comparison of Major Indian Players/Companies

9.1.    About Financial Statements of CMIE Database

9.2.    Profits & Appropriations

9.3.    Total Liabilities

9.4.    Total Assets

9.5.    Net Cash Flow from Operating Activities

9.6.    Section – I

9.6.1.Name of Company with Contact Details

9.6.2.Name of Director(S)

9.6.3.Plant Capacity

9.6.4.Location of Plant

9.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

9.7.    Section – II

9.7.1.Assets

9.7.2.Cash Flow

9.7.3.Cost as % Ge of Sales

9.7.4.Forex Transaction

9.7.5.Growth in Assets & Liabilities

9.7.6.Growth in Income & Expenditure

9.7.7.Income & Expenditure

9.7.8.Liabilities

9.7.9.Liquidity Ratios

9.7.10.    Profitability Ratio

9.7.11.    Profits

9.7.12.    Return Ratios

9.7.13.    Structure of Assets & Liabilities (%)

9.7.14.    Working Capital & Turnover Ratios

10.   Export Statistics Data of India

10.1.Export Statistics Data for High Tensile Fastener

11.   Present Manufacturers

12.   The Importance of Fasteners

13.   Protective Coatings for Fasteners

14.   Raw Material

14.1.List of Steel used in Bolt and Nut Making

15.   Fastener Material Selection

15.1.Mechanical Properties

15.2.Other Mechanical Properties

16.   Manufacturing Process

17.   Process Flow Diagrams

18.   Process Flow Diagram (Automatic Plant)

19.   Heat Treatment

19.1.Hardening

19.2.Tempering

20.   Suppliers of Plant & Machinery

20.1.Machinery Suppliers (Complete Plant)

21.   Suppliers of Raw Material

22.   Product, Machinery & Raw Material Photographs

23.   Plant Layout

24.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR