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Manufacture of  Value Added Products from Rice Husk (Hull) and Rice Husk Ash (RHA) (3rd Edition)

Manufacture of Value Added Products from Rice Husk (Hull) and Rice Husk Ash (RHA) (3rd Edition)

By NPCS Board of Consultants & Engineers

Format: paperback
Code: NI304
Pages: 316
ISBN: 9789381039809
Publisher: NIIR PROJECT CONSULTANCY SERVICES
$37.83 ₹1995 bestseller
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Rice husk hull and rice husk ash are byproducts that are derived from the processing of rice grains. Rice husk hull is the outer layer of the rice grain, while rice husk ash is the residue that remains after the husk is burned. These byproducts may seem insignificant at first, but they have numerous applications and offer immense potential for various industries. Rice husk hull is composed mainly of cellulose, lignin, and silica. Its high silica content makes it a suitable raw material for manufacturing eco-friendly building materials such as boards, bricks, and panels. On the other hand, rice husk ash is rich in silica, potassium, and carbon. It can be processed into silica powder, which finds applications in the production of silicon carbide, silicon nitride, and other ceramic materials. 

The market outlook for value-added products derived from rice husks and hulls is incredibly promising. As industries and consumers become more environmentally conscious, the demand for sustainable alternatives continues to rise. This presents a great opportunity for manufacturers who are looking to capitalize on the versatility and eco-friendly properties of rice husks and hulls. 

The global rice husk ash market size was USD 1.39 billion and is expected to register a revenue CAGR of 6.3%. The market revenue growth is also driven by the increasing use of rice husk ash in the production of various industrial chemicals such as sodium silicate and activated carbon. The unique chemical composition of rice husk ash makes it an ideal raw material for the production of these chemicals, which find application in various industries such as water treatment, pharmaceuticals, and food and beverage. The increasing demand for rice husk ash from various end-use industries, is expected to drive the market growth.

This book provides comprehensive details regarding Precipitated Silica Manufacturing, Cement Production from Rice Husk Ash, Activated Carbon Production, Electricity Generation, Ethanol Production, Hardboard Manufacturing, Oxalic Acid Manufacturing, Paper Production, Particle Board Manufacturing, Rice Husk Briquettes, Rice Husk Pellet (RHP) Production, Silicon Production, Hollow Blocks Production, Sodium Silicate Manufacturing, Charcoal Production, Disposable Cutlery and Tableware Production, Red Clay Bricks Production from Rice Husk, Packaging, Manufacturing Process, Machinery, Equipment Details, and Photographs with Suppliers Contact Details are also given.

This book serves as an exhaustive guide to the manufacturing and start-ups aspects of the Rice Husk (Hull) and Rice Husk Ash (RHA) Value Added Products industry. It presents itself as a singular resource for all information related to this sector, highlighting its vast potential for manufacturers, traders, and business innovators. This guide stands alone in its coverage of commercial Rice Husk (Hull) and Rice Husk Ash (RHA) Value Added Products manufacturing, offering a comprehensive journey from the initial idea to the acquisition of equipment. It is a treasure trove of practical insights and step-by-step guidance in this field.

1. Rice Husk (Hull)
Composition of Rice Husk
Properties of Rice Hull
Use & Applications of Rice Husk
(a) As an Industrial Fuel
(b) Preparation of Activated Carbon
(c) Rice Husk as a Fertilizer and Substrate
(d) As Pet Food Fiber
(e) Substrate for Silica and Silicon Compound
(f) Used for Making Bricks
(g) Rice Husk as Fireworks
(h) Used as Pillow Stuffing
(i) Other Uses
Rice Husk as an Adsorbent for Heavy Metals

2. Rice Husk Ash (RHA)
Physical Properties of Rice Husk Ash
Chemical Composition of Rice Husk Ash
Applications
Use of RHA in Several Industrial Applications
1. As a Replacement to Silica Fume
2. As an Admixture in Low Cost Concrete Block Manufacturing
3. As a Tundish Powder in Steel Casting Industries
4. Manufacturing Refractory Bricks
5. Control of Insect Pests in Stored Food Stuffs
6. In the Vulcanizing Rubber
7. In the Water Purification
8. As a Flue Gas Desulphurization Absorbent

3. Precipitated Silica from Rice Husk Ash
Typical Properties
Physico - Chemical Characteristics of Precipitated Silica
1. pH Value
2. Drying Loss
3. Ignition Loss
4. DBP Absorption
5. SiO2 Content
6. SIEVE Residue
7. Tamped Density
Uses & Applications
Rubber Grade Precipitated Silica
Non Rubber Grade Precipitated Silica
Manufacturing Process
Digestion
Precipitation
Regeneration
Process Flow Diagram

4. Activated Carbon from Rice Husk
Forms of Activated Carbon
Physical Characteristics
Uses and Applications of Activated Carbon
Manufacturing Process

5. Cement from Rice Husk Ash
Varieties of Cement
Uses of Cement
Manufacturing Process
1. Manufacture of Lime
Calcination
Hydration
2. Manufacture of Burnt Rice Husk
3. Mixing & Grinding
4. Packing & Forwarding

6. Electricity from Rice Husk
Procedure of Electricity Generation from Rice Husk
Downdraft Gasification
Purification Unit
Turbine and Generation Unit

7. Ethanol from Rice Husk
Ethanol is Used
Chemical Properties of Ethanol
Grades of Ethanol
Denatured Alcohol
Absolute Alcohol
Rectified Spirits
Manufacturing Process
Cellulosic Ethanol
Purification Distillation
Process Flow Diagram

8. Hardboard from Rice Husk
Properties
Uses of Hardboard
Furniture
Construction
Auto Industry
Packaging and Other
Manufacturing Processes
Blending
Adhesive Preparation
Adhesive Mixing
Mat Formation
Cole Pressing
Hot Pressing
Sanding and Finishing
Process Flow Diagram

9. Oxalic Acid from Rice Husk
Physical and Chemical Properties of Oxalic Acids
Uses of Oxalic Acid
1. Bleaching
2. Removing Stains
3. Removing Rusts
4. Other Uses
Manufacturing Process
Process Flow Sheet

10. Paper from Rice Husk
Uses & Applications
Process of Manufacture for Rice Husk
Raw Material Storage & Preparation
Husk Pulping
Waste Paper Pulping
Screening of the Pulp
Pulp Beating & Refining
Sizing & Loading
Refining
Paper Making and Finishing

11. Particle Board from Rice Husk
Advantages of Particleboard
Uses & Applications
Manufacturing Process of Pre Laminated Board
Flow Sheet for Manufacturing of Pre-Liminated Particle Board
Traditional Approach for Manufacturing Rice Husk Particleboards
Adhesives in Particleboards
1. Synthetic Adhesives
Phenol-formaldehyde (PF)
Urea-formaldehyde (UF)
2. Natural adhesives
Soybean Adhesive
Starch Adhesive

12. Rice Husk Briquettes
Various Types of Briquettes
Biomass Briquettes
Sawdust Briquettes
Agro waste Briquettes
Wood Briquettes
White Coal Briquettes
Uses of Briquettes
Applications of Briquettes in Various Industries

13. Rice Husk Pellet (RHP)
Why Make Rice Husk Pellets?
Property of Rice Husk Pellet
Advantages of Pelletizing Rice Husk into Pellet
a. Good to Environment
b. Convenient
c. High Effectiveness
d. Wide Application
Manufacturing Process
a. Drying
b. Pelletizing
c. Cooling and Packing
Process Flow Diagram

14. Silicon from Rice Husk
Properties
Physical Properties
Chemical Properties
Electrical Properties
Uses
Uses of Silicon Based Products in Different Sectors
Computers and Electronics
Automobiles
Textiles
Household
Personal Care
Healthcare
Paper
Manufacturing
Food and Related Industries
Manufacturing Process
1. Digestion
2. Precipitation
3. Regeneration
Production of Silicon
Process Flow Diagram

15. Sodium Silicate from Rice Husk
Sodium Silicate Physical and Chemical Properties…
Uses of Sodium Silicate
Properties of Sodium Silicate
Manufacturing Process
Safety Procedures in Handling Sodium Silicates
Process Flow Diagram

16. How to Make Hollow Blocks from Rice Hull
Procedure

17. Packaging
Types of Packaging Materials
Plastic
Metal
Brick Carton
Cardboard
Glass
Functions of Packaging
Containment
Protection
Convenience
Communication
Package Environments
1. Physical Environment
2. Ambient Environment
3. Human Environment
Levels of Packaging
Selection of Proper Packaging for Industrial Product
Flexible Industrial Packaging - Paper and Plastic
Rigid Industrial Packaging - Wooden, Metal, Plastic
Labelling
Labels for Chemical Products

18. BIS Specifications
Cement
Activated Carbon
Particle Board
Silicon
Silica
Sodium Silicate
Oxalic Acid

19. Photographs of Plant & Machinery with Supplier’s Contact Details

20. Sample Plant Layout & Process Flow Sheets

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