Profitable Small Scale Industries- Money making Business Ideas for Startup (when you don’t know what industry to start)-2nd Revised Edition
|
Author: NPCS Board of Consultants & Engineers |
Micro, Small & Medium Enterprises (MSME) have been playing an important role in the overall economic development of a country like India, where millions of people are unemployed or underemployed. The economic development of any country primarily depends upon the establishment of industries. MSME sector comprises 95 per cent of the total industrial units in the country.
The hunt for funding has been the bane of an entrepreneur’s existence from times of yore. Many abandon their dream to build, create, and innovate in the face of this difficult struggle without realising that a good business idea will eventually pool in the bounty-full once it has secured a place in the market.
Your idea will bring you your company, your company will bring you the people, and the people will bring you the market. A good idea has no monetary value, just a whole lot of bursting potential. Today, the World's most successful entrepreneurs like Dhiru Bhai Ambani and Karsanbhai Patel – Man behind NIRMA may hold the possibility of building pyramids out of notes, but none of them started at the top of the ladder. Facebook was created out of a Harvard dorm room at minimal cost and Microsoft was formed two years after Gates decided to drop out of college.
For an entrepreneur starting out, it makes good business sense to avoid ideas that require high capital investment in equipment, land, etc. Venturing into the manufacturing business requires to divide time and effort between making business plan, creating the product, and selling. It is best to venture into product areas that requires small to medium investment, which can be returned within few years. If one want to start off on his own, this book provides some manufacturing business ideas with small and medium investment.
The major contents of the book are India Government Loan Schemes for Small Scale Businesses, Government Support for Innovation and Entrepreneurship in India, Pradhan Mantri Mudra Yojana, Packaging and Labeling, Products Packaging, Marketing, Onion Dehydration, Garlic Dehydration, Onion Pickle, Onion Chutney, Garlic Oil, Onion Powder, Ginger Oil, Ginger Powder, Ginger Paste, Tomato Pulp, Tomato Paste, Tomato Ketchup, Tomato Powder, Disposable Blood Bags, Disposable Masks, Disposable Surgical Catheters, Disposable Plastic Syringes, Plastic Cups, Disposable Banana Leaf Plate, Facial Tissue & Baby Wet Wipes, Urea Formaldehyde Resin Adhesive, Toothpaste Production, Gypsum Board, Surgical Absorbent Cotton, Glass Fibre, Complex Fertilizers, Activated Carbon from Wood, Biscuits, Candy, Chocolates, Milk Powder, Instant Noodles, Khakhra, Soft Drinks, Spices and Sample Plant Layouts.
If you ever had an idea that you want to turn into a profitable business endeavor, this book will be a mile stone for you.
Remember Dhirubhai Ambani said, “Ideas are no one’s monopoly Think big, think fast, think ahead.”
The hunt for funding has been the bane of an entrepreneur’s existence from times of yore. Many abandon their dream to build, create, and innovate in the face of this difficult struggle without realising that a good business idea will eventually pool in the bounty-full once it has secured a place in the market.
Your idea will bring you your company, your company will bring you the people, and the people will bring you the market. A good idea has no monetary value, just a whole lot of bursting potential. Today, the World's most successful entrepreneurs like Dhiru Bhai Ambani and Karsanbhai Patel – Man behind NIRMA may hold the possibility of building pyramids out of notes, but none of them started at the top of the ladder. Facebook was created out of a Harvard dorm room at minimal cost and Microsoft was formed two years after Gates decided to drop out of college.
For an entrepreneur starting out, it makes good business sense to avoid ideas that require high capital investment in equipment, land, etc. Venturing into the manufacturing business requires to divide time and effort between making business plan, creating the product, and selling. It is best to venture into product areas that requires small to medium investment, which can be returned within few years. If one want to start off on his own, this book provides some manufacturing business ideas with small and medium investment.
The major contents of the book are India Government Loan Schemes for Small Scale Businesses, Government Support for Innovation and Entrepreneurship in India, Pradhan Mantri Mudra Yojana, Packaging and Labeling, Products Packaging, Marketing, Onion Dehydration, Garlic Dehydration, Onion Pickle, Onion Chutney, Garlic Oil, Onion Powder, Ginger Oil, Ginger Powder, Ginger Paste, Tomato Pulp, Tomato Paste, Tomato Ketchup, Tomato Powder, Disposable Blood Bags, Disposable Masks, Disposable Surgical Catheters, Disposable Plastic Syringes, Plastic Cups, Disposable Banana Leaf Plate, Facial Tissue & Baby Wet Wipes, Urea Formaldehyde Resin Adhesive, Toothpaste Production, Gypsum Board, Surgical Absorbent Cotton, Glass Fibre, Complex Fertilizers, Activated Carbon from Wood, Biscuits, Candy, Chocolates, Milk Powder, Instant Noodles, Khakhra, Soft Drinks, Spices and Sample Plant Layouts.
If you ever had an idea that you want to turn into a profitable business endeavor, this book will be a mile stone for you.
Remember Dhirubhai Ambani said, “Ideas are no one’s monopoly Think big, think fast, think ahead.”
Contents
1. INTRODUCTION
Characteristics of Small-Scale Industries
Objectives of Small Scale Industries
Advantages of Small Scale Industries
Growth of Small Scale Industries
Steps to Starting a Business
1. Identify Your Business Opportunity
2. Build a Business Plan
3. Find Start-up Money
4. Name Your Business
5. Choose a Business Structure
6. Get Your Business License and Permits
7. Set Up & Determine Your Business Location
8. Get Business Insurance
9. Create an Accounting System
Registration of Small Scale Industries
Two Types of Registration are done in all States
Procedure for Registration
How to Apply
Procedure
Step 1: Provisional Small Scale Industry (SSI) Registration
Benefits of Provisional SSI Registration
Step 2: Start the Business
Step 3: Apply for Permanent SSI Registration
2. INDIA GOVERNMENT LOAN SCHEMES FOR
SMALL SCALE BUSINESSES
List of Government Loan Schemes for Small Business in India
1. The Credit Guarantee Fund Scheme for Micro and Small Enterprises
2. Credit Link Capital Subsidy Scheme for Technology Upgradation
3. Small Industries Development Bank of India (SIDBI)
4. National Small Industries Corporation Limited (NSIC)
5. National Bank for Agriculture and Rural Development (NABARD)
6. Market Development Assistance Scheme for MSMEs
7. Technology and Quality Upgradation Support to MSMEs
8. Mini Tools Room and Training Centre Scheme
9. MUDRA Loan
3. GOVERNMENT SUPPORT FOR INNOVATION
AND ENTREPRENEURSHIP IN INDIA
4. PRADHAN MANTRI MUDRA YOJANA
Product / Offerings of MUDRA
Pradhan Mantri MUDRA Yojana (PMMY)
Micro Credit Scheme
Refinance Scheme for Banks
Women Enterprise Programme
Securitization of Loan Portfolio
Purpose of MUDRA Loan
Transport Vehicle
Community, Social & Personal Service Activities
Food Products Sector
Textile Products Sector / Activity
Business Loans for Traders and Shopkeepers
Equipment Finance Scheme for Micro Units
Activities Allied to Agriculture
Eligibility – Who are Eligible to Avail Loan Under Mudra Scheme?
Interest Rates of Mudra Bank Loan – Interest Rate
How to Apply for Mudra Loan – Process of Receiving Currency Loans
Step 1: Gathering Information and Choosing the Right Bank
Step 2: Preparing Documents and Submitting Applications
Checklist for Mudra Loan (Documents Required)
How to Apply for Bank Mudra Loan
Whom to Contact for Assistance?
5. PACKAGING AND LABELING
Functions of Packaging
6. PRODUCTS PACKAGING
Introduction
Definition of Food Packaging
Functions of Packaging Material
Packaging Materials for Tomato and its Products
Packaging of Tomato
Flexible Packaging
Forms of Flexible Packaging
Manufacturing Techniques
Plastics in Food Packaging
Use of Plastics in Food Packaging
Types of Plastics Used in Food Packaging
Types of Plastic Used in Packaging
Polyethylene
Polypropylene (PP)
Polyethylene Terephthalate (PET or PETE)
Polyethylene Naphthalene Dicarboxylate (PEN)
Flexographic Printing
Digital Printing
Printing and Labelling of Rigid Plastic Containers
In-mould Labelling
Labelling
Dry Offset Printing
Silk Screen Printing
Heat Transfer Printing
Glass and Glass Container Manufacture
Melting
Container Forming
Design Parameters of Glass Containers
Surface Treatments
Hot End Treatment
Cold End Treatment
Low-Cost Production Tooling
Container Inspection and Quality
Conclusion
Precautions during Packing
7. MARKETING
Functions of Marketing
Promotional Techniques
The Product Concept
Some Characteristics of Market Segmentation
Organization for New-Product Development
Developing New Products
Planned Obsolescence
Product Line Relationships
Product Features
The Sales Process
8. ONION DEHYDRATION
Dehydrated Onion
Onion Varieties Suitable for Dehydration
Uses of Dehydrated Onions
Dehydration Practices for Onion
Solar Drying
Convective Air Drying
Fluidized Bed Drying
Microwave Drying
Infra Red Drying
Vacuum Drying
Freeze Drying
Osmotic Dehydration
Onion Dehydration Process
Processing Steps
Power Production and Energy Requirements
9. GARLIC DEHYDRATION
Drying
Methods of Drying
1. Hot Air Drying
2. Solar and Open Sun Drying
Experimental Setup
Design
Raw Material and Sample Preparation
Washing
Drying Process Flow Chart of Dehydrated Garlic
Equipment/Apparatus Used
Measurement of Variables
Air Temperature and Relative Humidity
Air Velocity
Solar Radiation
Initial Moisture Content (IMC)
Moisture Content during Drying Experiment
Equilibrium Moisture Content (E.M.C.)
Moisture Ratio (M.R.)
Drying Rate (D.R.)
Average Drying Rate (A.D.R.)
Quality Evaluation of Dehydrated Garlic
Rehydration Ratio, Coefficient of Rehydration
Comparison between Solar and Open Sun Drying
Freeze Drying
Fluidized Bed Drying
Dehydration Process
Dehydration Process Flow Diagram
Safety Precautions & Other Cares in Garlic Dehydration
10. ONION PICKLE
Introduction
Raw Material
Onion Pickle Manufacturing Process
Onion Pickle Process Flow Diagram
11. ONION CHUTNEY
Introduction
Manufacturing Process of Onion Chutney
Process Flow of Onion Chutney
12. GARLIC OIL
Introduction
Garlic Oil manufacturing Methods
Manufacturing Process
Removal of Undesired Material
Washing of Bulbs
Peeling
Crushing of Bulbs
A Steam Distillation
a. Hydrodistillation
b. Direct Steam Distillation
Advantages of Direct Steam Distillation
Disadvantage of Direct Steam Distillation
Inspection and Analyzing
Packing and Dispatching
Heart Diseases
Cholesterol Levels
Process Flow Diagram
Diabetes
Bodily Aches and Pains
Skin Problems & Other Infections
Other Ailments
13. ONION POWDER
Introduction
Varieties of Onion Powder
Chemical Specification
Nutritional Information
Uses of Onion Powder
Meat Rubs
Bloody Maty Drinks
Spice Mixes
Dressings
Manufacturing Process of Onion Powder
Process Flow Diagram
Health Benefits of Onion Powder
Low in Fat and Calories
Potassium
Magnesium
Calcium
Low in Sodium
14. GINGER OIL
Introduction
Solubility
Chemical Composition
Uses and Application
Packing and Marking
Manufacturing Process
Preparation of Raw Material
Cleaning
Milling
Soaking
Loading or Charging
Bleaching of Ginger
Practice of Distillation
Steam Distillation
End of Distillation
Treatment of the Volatile Oil
Treatment of the Distillation Water
Manufacturing Process Flow Diagram
Rectification of Essential Oils
Problems Relating to Steam Distillation
Environment Pollution and Effluent Treatment
15. GINGER POWDER
Introduction
Properties
Uses of Ginger Powder
Manufacturing Process of Ginger Powder
Process Flow Sheet
16. GINGER PASTE
Properties of Ginger Paste
Uses of Ginger Paste
Chemical & Physical Specification of Ginger
Manufacturing Process
Process Flow Diagram
17. TOMATO PULP
Introduction
Manufacturing Process of Tomato Pulp
Sorting
Washing and Trimming
Crushing
Pulping
Hot Process
Process Flow Diagram
18. TOMATO PASTE
Introduction
Raw Material Requirements
Manufacturing Process of Tomato Paste
Process Flow Diagram
19. TOMATO KETCHUP
Introduction
Uses of Tomato Ketchup
Ingredients Required
Process Description
Process Flow Diagram
20. TOMATO POWDER
Introduction
Uses & Applications
Procedure for Making Tomato Powder
Primary Method
Secondary Method
Process Flow Diagram
21. DISPOSABLE BLOOD BAGS
Introduction
Flexible PVC Blood Bags
Uses of Blood Bags
Properties of Disposable Blood Bags
Raw Material
Quality of the Raw Materials
1. Translucency so can Check it Full, and See Layers in Centrifuged Bags
2. Flexibility (Low Bending Stiffness) so can Process by Squeezing the Bag
3. Heat Resistance, so can Steam Sterilize Prior to Use
4. Materials Property-Melting Temperature
5. Must Not Burst in the Centrifuge, or Tear on Handling
6. Permeable to Oxygen, but not too Permeable to Water
7. Moderate Cost
8. Processing and Welding
9. PVC Plasticized Blood Bag sizes: 350 ml & 450 ml
Manufacturing Process
Flow Sheet Diagram
Bag Making
Tube Making
Blood Bag Forming Machine
Suppliers of Plant & Machinery
Raw Materials Addresses
22. DISPOSABLE MASKS
Introduction
Uses & Applications
Properties
Manufacturing Process of Disposable Surgical Masks
Sterilization
Flow Diagram for Disposable Surgical Mask
Machinery Images for Masks
Mask Making Machine
Surgical Mask Sewing Machine
Mask Blank Machine
Plant & Machinery Suppliers
23. DISPOSABLE SURGICAL CATHETERS
Introduction
Uses & Applications
Common Features of Central Venous Catheter (CVC)
Manufacturing Process of Catheters
Process Flow Diagram of Catheter
Catheter Production Equipments
Plant & Machinery Suppliers
Suppliers of Raw Materials
24. DISPOSABLE PLASTIC SYRINGES
Introduction
Uses
Necessity of Disposable Syringes
Parts of a Disposable Syringe
Nozzle
Piston
Raw Material Used for Manufacturing Disposable Syringes
Polyolefin - (Polyethylene and Polypropylene)
Polyethylene
Polypropylene
Polystyrene
Natural Rubber
Synthetic Polymeric Material
Silicone Oil
Leakage Test
Sterility
Packing
Outer Container
Marking of Outer Containers
Manufacturing Process
Process Description
1st Stage of Process
2nd Stage of Production
3rd Stage of Process
4th Stage of Production
Process Flow Diagram
Assembling Operation and Packing
Machinery Images
Single Barrel Moulds
Syringe Plunger Moulds
Injection Moulding Machine
Disposable Syringe Packaging Machine
Storage of Sterilized Articles
Test for Detection of Aerobic and Anaerobic Organism
Media
Medium for Anaerobic Organism
Medium for Aerobic Organism
A. Benzathine Penicillin, Benzyl Penicillin
B. Other Antibiotic
C. Test for Detection of Fungi Medium
Suppliers of Raw Material
25. PLASTIC CUPS
Introduction
Plastic Cups
Manufacturing Method
Thermoforming
Heating
Forming
Cooling
Trimming
Machine Type
Application of Thermoforming Technique
Raw Material
Steps
Polypropylene Characteristics
Compatibility of Polypropylene with Common Products
Properties of Poly Propylene
Specific Gravity
Mechanical Properties
Electricals
Chemical Resistance
Specification of Thermoforming Machines
Moulds
Glass
Cups
Plates
Spoons
Printing on Polypropylene
Printing on Cups, Glasses and Plates
Roto Gravure Printing
For Multicolor Printing
Flow Diagram for Disposable Plastic Cups
Plant and Machinery Details
Thermoforming Machine
Specifications
Thermoformable Extrusion Line
Mono & Multilayer Thermoformable Sheet Lines
Specifications
Plastic Cup thermoforming Machine
Usage
Hydraulic Automatic Cup Making Machine
Parameter
Functions and Characteristics
Complete Line: Extrusion + Cup Making Machine
Plastic Sheet Extruder
A. Main Parameters
B. Configuration and Specification
1. Main Extruder: one
2. Non-stop Fast Screen Changer With Double-sieve: one set
3. Die-Head
Calendar Roll Stack: one
4. Thermostat System: Two sets (Only use for making PS sheet)
5. Air Cooling Stand: one
6. Trimming Unit: one
7. Haul Off Unit: one
8. Single-shaft Winder (One set)
9. Electronic Control Cabinet: one set
10. Waste sheet re-winder: one set
Main Technical Data
Feature
Key Electric Components
Assistant Machines
Automatic Cup Stacking Machine
Usage
Main Technical Parameter
Screw Air Compressor
Industrial Chiller (Air Cooled)
Model Specification
Thermoforming/Vacuum Forming Sheet Extrusion Line
PP/PS Specification
Multi-Laye Cp-Extrusion Sheet Line
Technical Specification
Features
HIPS / ABS / PC / PMMA / PS Extrusion Sheet Line
Technical Specification
Suppliers of Plant & Machinery
Raw Material Suppliers
26. DISPOSABLE BANANA LEAF PLATE
Introduction
Function
Properties of Banana Leaf Plates
Use and Application of Banana Leaf Plates
Utility
Area of Usage
Raw Material
Banana Tree/Leaves
Manufacturing Process of Banana Leaf Plates
Process Steps
Description
Flow Diagram
Machinery Description
Leaf Plate Making Machine
Description
Materials
Construction
Working
Leaf Plate Making Machine
Machinery Details
Suppliers of Plant and Machinery
Suppliers of Raw Material
27. FACIAL TISSUE & BABY WET WIPES
Introduction
What is a Tissue Paper?
Properties
Production
Applications
Hygienic Tissue Paper
Facial Tissues
Paper Towels
Wrapping Tissue
Toilet Tissue
Table Napkins
Facial Tissue
Properties
Manufacturing Process for Facial Tissues
Steps
Pulping and Retting
Pressing
Creping
Reeling and Cutting
Uses of Facial Tissue
Size
Effects
Wet Wipes
Introduction
Production
Uses
Baby Wipes
Cleansing Pads
Industrial Wipes
Pain Relief
Personal Hygiene
Manufacturing Process Flow Diagram for Facial Tissue & Wet Wipes
Pet Care
Healthcare
Facial Tissue and Wet Wipes Machine Details
Facial Tissue Machine
Specifications
Professional Facial Tissue Machine
Specification
Wallet Pocket Facial Tissue Machine
Specification
Full-Automatic Box-drawing Facial Tissue Machine
Descriptions
Function and Features
Technical Data
The Name of Spare Part of the Machine
Specification of Raw Material
Industrial Facial Tissue Making Machine
Supplier of Plant and Machinery
Suppliers of Raw Material
28. UREA FORMALDEHYDE RESIN ADHESIVE
Uses of Urea Formaldehyde Resin
Properties of Urea Formaldehyde Resin
Raw Material
Process Description
Process Flow Diagram for Urea Resin Adhesive Plant
Machinery Required Equipment
29. TOOTHPASTE PRODUCTION
Toothpaste Composition and Ingredient Functionality
Typical Toothpaste Ingredients
Process Description
Storing and Filling the Finished Toothpaste
Process Flow Diagram
Machinery Required
30. GYPSUM BOARD
Characteristics of Gypsum Board
Uses
Raw Material
Gypsum Board Constituents
Process Description
Transportation
Installation
Flow Diagram
Machinery Required
Gypsum Drying Section
Gypsum Calcining Section
Forming and Drying Section
Utility Section
31. SURGICAL ABSORBENT COTTON
Properties of Absorbent Cotton
Raw Material
Process Description Based on Before Carding Method
(1) Opening and Cleaning
(2) Filling
(3) Bleaching
(4) Hydro-extracting
(5) Opening, Drying and Reserving
(6) Carding
(7) Winding, Cutting and Packing
Process Flow Sheet for Absorbent Cotton Making
Machinery Required
32. GLASS FIBRE
Types of Glass Fibre
Properties
Uses
Raw Materials
Process Description
Process Flow Diagram
Schematic Diagram of Direct Melt Process for Continuous Filaments
Schematic Diagram of Marble Melt Process for Continuous Filaments
Machinery Required
33. COMPLEX FERTILIZERS
Complex Fertilizer for Vegetables
Characteristics
Component
Complex Fertilizer for Beans
Characteristics
Component
Briquette Complex Fertilizer for Forest
Characteristics
Complex Fertilizer for Field Crops
Characteristics
Component
Complex Fertilizer for Horticulture
Characteristics
Component
Complex Fertilizer Manufacturing Description of NP & NPK
Granulator
Drying
Screening
Cooling
Polishing Screens
Cyclone Separators
Scrubbing Section
Process Flow Diagram
Equipments in Flow Chart
34. ACTIVATED CARBON FROM WOOD
Uses of Activated Carbon
Typical Properties of Activated Carbon
Raw Materials
Manufacturing Process
Processing Steps
Flow Diagram
Machinery Required
35. BISCUITS
Uses & Applications
Basic Raw Material for Biscuits
Manufacturing Process
Manufacturing Process Flow Diagram
36. CANDY
Uses of Candy
Raw Material for Candy
Sugar
Corn Syrup/Glucose Syrup
Water
Properties of High-Boiled Candy
Candy Manufacturing Process
Process Flow Diagram
37. CHOCOLATES
Uses
Composition of Fermented Cocoa Beans
Raw Material
Sweet Dark Chocolate
Semi-Sweet or Bittersweet Dark Chocolate
Milk Chocolate
White Chocolate
Nutritional Information of Milk Chocolate
Formulations
Dark Chocolate
Milk Chocolate
Manufacturing Process
1. Roasting and Winnowing the Cocoa
2. Grinding the Cocoa Nibs
3. Blending Cocoa liquor and molding Chocolate
Milk Chocolate
White Chocolate
Plain Dark Chocolate
Process Flow Diagram
38. MILK POWDER
Uses of Milk Powder
Composition of Milk-Powder
Property of Milk Powder
Milk Powder Production Process
Separation/Standardization
Preheating
Evaporation
Spray Drying
Packaging and Storage
Process Flow Diagram
39. INSTANT NOODLES
Nutrition Value of Instant Noodles
Manufacturing Process
Mixing
Sheeting
Cutting/Slitting and Waving
Steaming and Molding
Frying/Drying
Packaging
Process Flow Diagram
40. KHAKHRA
Uses and applications
Nutrition Facts of Khakhra
Manufacturing Process of Khakhra
Process Flow Diagram
41. SOFT DRINKS
Ready-to-drink Products
Concentrated Soft Drinks
Properties
Manufacturing Process
Packing
Cold-filling
Process Flow Diagram
42. SPICES
Uses & Applications
General Manufacturing Procedure
Process Flow Diagram
43. SAMPLE PLANT LAYOUTS
Characteristics of Small-Scale Industries
Objectives of Small Scale Industries
Advantages of Small Scale Industries
Growth of Small Scale Industries
Steps to Starting a Business
1. Identify Your Business Opportunity
2. Build a Business Plan
3. Find Start-up Money
4. Name Your Business
5. Choose a Business Structure
6. Get Your Business License and Permits
7. Set Up & Determine Your Business Location
8. Get Business Insurance
9. Create an Accounting System
Registration of Small Scale Industries
Two Types of Registration are done in all States
Procedure for Registration
How to Apply
Procedure
Step 1: Provisional Small Scale Industry (SSI) Registration
Benefits of Provisional SSI Registration
Step 2: Start the Business
Step 3: Apply for Permanent SSI Registration
2. INDIA GOVERNMENT LOAN SCHEMES FOR
SMALL SCALE BUSINESSES
List of Government Loan Schemes for Small Business in India
1. The Credit Guarantee Fund Scheme for Micro and Small Enterprises
2. Credit Link Capital Subsidy Scheme for Technology Upgradation
3. Small Industries Development Bank of India (SIDBI)
4. National Small Industries Corporation Limited (NSIC)
5. National Bank for Agriculture and Rural Development (NABARD)
6. Market Development Assistance Scheme for MSMEs
7. Technology and Quality Upgradation Support to MSMEs
8. Mini Tools Room and Training Centre Scheme
9. MUDRA Loan
3. GOVERNMENT SUPPORT FOR INNOVATION
AND ENTREPRENEURSHIP IN INDIA
4. PRADHAN MANTRI MUDRA YOJANA
Product / Offerings of MUDRA
Pradhan Mantri MUDRA Yojana (PMMY)
Micro Credit Scheme
Refinance Scheme for Banks
Women Enterprise Programme
Securitization of Loan Portfolio
Purpose of MUDRA Loan
Transport Vehicle
Community, Social & Personal Service Activities
Food Products Sector
Textile Products Sector / Activity
Business Loans for Traders and Shopkeepers
Equipment Finance Scheme for Micro Units
Activities Allied to Agriculture
Eligibility – Who are Eligible to Avail Loan Under Mudra Scheme?
Interest Rates of Mudra Bank Loan – Interest Rate
How to Apply for Mudra Loan – Process of Receiving Currency Loans
Step 1: Gathering Information and Choosing the Right Bank
Step 2: Preparing Documents and Submitting Applications
Checklist for Mudra Loan (Documents Required)
How to Apply for Bank Mudra Loan
Whom to Contact for Assistance?
5. PACKAGING AND LABELING
Functions of Packaging
6. PRODUCTS PACKAGING
Introduction
Definition of Food Packaging
Functions of Packaging Material
Packaging Materials for Tomato and its Products
Packaging of Tomato
Flexible Packaging
Forms of Flexible Packaging
Manufacturing Techniques
Plastics in Food Packaging
Use of Plastics in Food Packaging
Types of Plastics Used in Food Packaging
Types of Plastic Used in Packaging
Polyethylene
Polypropylene (PP)
Polyethylene Terephthalate (PET or PETE)
Polyethylene Naphthalene Dicarboxylate (PEN)
Flexographic Printing
Digital Printing
Printing and Labelling of Rigid Plastic Containers
In-mould Labelling
Labelling
Dry Offset Printing
Silk Screen Printing
Heat Transfer Printing
Glass and Glass Container Manufacture
Melting
Container Forming
Design Parameters of Glass Containers
Surface Treatments
Hot End Treatment
Cold End Treatment
Low-Cost Production Tooling
Container Inspection and Quality
Conclusion
Precautions during Packing
7. MARKETING
Functions of Marketing
Promotional Techniques
The Product Concept
Some Characteristics of Market Segmentation
Organization for New-Product Development
Developing New Products
Planned Obsolescence
Product Line Relationships
Product Features
The Sales Process
8. ONION DEHYDRATION
Dehydrated Onion
Onion Varieties Suitable for Dehydration
Uses of Dehydrated Onions
Dehydration Practices for Onion
Solar Drying
Convective Air Drying
Fluidized Bed Drying
Microwave Drying
Infra Red Drying
Vacuum Drying
Freeze Drying
Osmotic Dehydration
Onion Dehydration Process
Processing Steps
Power Production and Energy Requirements
9. GARLIC DEHYDRATION
Drying
Methods of Drying
1. Hot Air Drying
2. Solar and Open Sun Drying
Experimental Setup
Design
Raw Material and Sample Preparation
Washing
Drying Process Flow Chart of Dehydrated Garlic
Equipment/Apparatus Used
Measurement of Variables
Air Temperature and Relative Humidity
Air Velocity
Solar Radiation
Initial Moisture Content (IMC)
Moisture Content during Drying Experiment
Equilibrium Moisture Content (E.M.C.)
Moisture Ratio (M.R.)
Drying Rate (D.R.)
Average Drying Rate (A.D.R.)
Quality Evaluation of Dehydrated Garlic
Rehydration Ratio, Coefficient of Rehydration
Comparison between Solar and Open Sun Drying
Freeze Drying
Fluidized Bed Drying
Dehydration Process
Dehydration Process Flow Diagram
Safety Precautions & Other Cares in Garlic Dehydration
10. ONION PICKLE
Introduction
Raw Material
Onion Pickle Manufacturing Process
Onion Pickle Process Flow Diagram
11. ONION CHUTNEY
Introduction
Manufacturing Process of Onion Chutney
Process Flow of Onion Chutney
12. GARLIC OIL
Introduction
Garlic Oil manufacturing Methods
Manufacturing Process
Removal of Undesired Material
Washing of Bulbs
Peeling
Crushing of Bulbs
A Steam Distillation
a. Hydrodistillation
b. Direct Steam Distillation
Advantages of Direct Steam Distillation
Disadvantage of Direct Steam Distillation
Inspection and Analyzing
Packing and Dispatching
Heart Diseases
Cholesterol Levels
Process Flow Diagram
Diabetes
Bodily Aches and Pains
Skin Problems & Other Infections
Other Ailments
13. ONION POWDER
Introduction
Varieties of Onion Powder
Chemical Specification
Nutritional Information
Uses of Onion Powder
Meat Rubs
Bloody Maty Drinks
Spice Mixes
Dressings
Manufacturing Process of Onion Powder
Process Flow Diagram
Health Benefits of Onion Powder
Low in Fat and Calories
Potassium
Magnesium
Calcium
Low in Sodium
14. GINGER OIL
Introduction
Solubility
Chemical Composition
Uses and Application
Packing and Marking
Manufacturing Process
Preparation of Raw Material
Cleaning
Milling
Soaking
Loading or Charging
Bleaching of Ginger
Practice of Distillation
Steam Distillation
End of Distillation
Treatment of the Volatile Oil
Treatment of the Distillation Water
Manufacturing Process Flow Diagram
Rectification of Essential Oils
Problems Relating to Steam Distillation
Environment Pollution and Effluent Treatment
15. GINGER POWDER
Introduction
Properties
Uses of Ginger Powder
Manufacturing Process of Ginger Powder
Process Flow Sheet
16. GINGER PASTE
Properties of Ginger Paste
Uses of Ginger Paste
Chemical & Physical Specification of Ginger
Manufacturing Process
Process Flow Diagram
17. TOMATO PULP
Introduction
Manufacturing Process of Tomato Pulp
Sorting
Washing and Trimming
Crushing
Pulping
Hot Process
Process Flow Diagram
18. TOMATO PASTE
Introduction
Raw Material Requirements
Manufacturing Process of Tomato Paste
Process Flow Diagram
19. TOMATO KETCHUP
Introduction
Uses of Tomato Ketchup
Ingredients Required
Process Description
Process Flow Diagram
20. TOMATO POWDER
Introduction
Uses & Applications
Procedure for Making Tomato Powder
Primary Method
Secondary Method
Process Flow Diagram
21. DISPOSABLE BLOOD BAGS
Introduction
Flexible PVC Blood Bags
Uses of Blood Bags
Properties of Disposable Blood Bags
Raw Material
Quality of the Raw Materials
1. Translucency so can Check it Full, and See Layers in Centrifuged Bags
2. Flexibility (Low Bending Stiffness) so can Process by Squeezing the Bag
3. Heat Resistance, so can Steam Sterilize Prior to Use
4. Materials Property-Melting Temperature
5. Must Not Burst in the Centrifuge, or Tear on Handling
6. Permeable to Oxygen, but not too Permeable to Water
7. Moderate Cost
8. Processing and Welding
9. PVC Plasticized Blood Bag sizes: 350 ml & 450 ml
Manufacturing Process
Flow Sheet Diagram
Bag Making
Tube Making
Blood Bag Forming Machine
Suppliers of Plant & Machinery
Raw Materials Addresses
22. DISPOSABLE MASKS
Introduction
Uses & Applications
Properties
Manufacturing Process of Disposable Surgical Masks
Sterilization
Flow Diagram for Disposable Surgical Mask
Machinery Images for Masks
Mask Making Machine
Surgical Mask Sewing Machine
Mask Blank Machine
Plant & Machinery Suppliers
23. DISPOSABLE SURGICAL CATHETERS
Introduction
Uses & Applications
Common Features of Central Venous Catheter (CVC)
Manufacturing Process of Catheters
Process Flow Diagram of Catheter
Catheter Production Equipments
Plant & Machinery Suppliers
Suppliers of Raw Materials
24. DISPOSABLE PLASTIC SYRINGES
Introduction
Uses
Necessity of Disposable Syringes
Parts of a Disposable Syringe
Nozzle
Piston
Raw Material Used for Manufacturing Disposable Syringes
Polyolefin - (Polyethylene and Polypropylene)
Polyethylene
Polypropylene
Polystyrene
Natural Rubber
Synthetic Polymeric Material
Silicone Oil
Leakage Test
Sterility
Packing
Outer Container
Marking of Outer Containers
Manufacturing Process
Process Description
1st Stage of Process
2nd Stage of Production
3rd Stage of Process
4th Stage of Production
Process Flow Diagram
Assembling Operation and Packing
Machinery Images
Single Barrel Moulds
Syringe Plunger Moulds
Injection Moulding Machine
Disposable Syringe Packaging Machine
Storage of Sterilized Articles
Test for Detection of Aerobic and Anaerobic Organism
Media
Medium for Anaerobic Organism
Medium for Aerobic Organism
A. Benzathine Penicillin, Benzyl Penicillin
B. Other Antibiotic
C. Test for Detection of Fungi Medium
Suppliers of Raw Material
25. PLASTIC CUPS
Introduction
Plastic Cups
Manufacturing Method
Thermoforming
Heating
Forming
Cooling
Trimming
Machine Type
Application of Thermoforming Technique
Raw Material
Steps
Polypropylene Characteristics
Compatibility of Polypropylene with Common Products
Properties of Poly Propylene
Specific Gravity
Mechanical Properties
Electricals
Chemical Resistance
Specification of Thermoforming Machines
Moulds
Glass
Cups
Plates
Spoons
Printing on Polypropylene
Printing on Cups, Glasses and Plates
Roto Gravure Printing
For Multicolor Printing
Flow Diagram for Disposable Plastic Cups
Plant and Machinery Details
Thermoforming Machine
Specifications
Thermoformable Extrusion Line
Mono & Multilayer Thermoformable Sheet Lines
Specifications
Plastic Cup thermoforming Machine
Usage
Hydraulic Automatic Cup Making Machine
Parameter
Functions and Characteristics
Complete Line: Extrusion + Cup Making Machine
Plastic Sheet Extruder
A. Main Parameters
B. Configuration and Specification
1. Main Extruder: one
2. Non-stop Fast Screen Changer With Double-sieve: one set
3. Die-Head
Calendar Roll Stack: one
4. Thermostat System: Two sets (Only use for making PS sheet)
5. Air Cooling Stand: one
6. Trimming Unit: one
7. Haul Off Unit: one
8. Single-shaft Winder (One set)
9. Electronic Control Cabinet: one set
10. Waste sheet re-winder: one set
Main Technical Data
Feature
Key Electric Components
Assistant Machines
Automatic Cup Stacking Machine
Usage
Main Technical Parameter
Screw Air Compressor
Industrial Chiller (Air Cooled)
Model Specification
Thermoforming/Vacuum Forming Sheet Extrusion Line
PP/PS Specification
Multi-Laye Cp-Extrusion Sheet Line
Technical Specification
Features
HIPS / ABS / PC / PMMA / PS Extrusion Sheet Line
Technical Specification
Suppliers of Plant & Machinery
Raw Material Suppliers
26. DISPOSABLE BANANA LEAF PLATE
Introduction
Function
Properties of Banana Leaf Plates
Use and Application of Banana Leaf Plates
Utility
Area of Usage
Raw Material
Banana Tree/Leaves
Manufacturing Process of Banana Leaf Plates
Process Steps
Description
Flow Diagram
Machinery Description
Leaf Plate Making Machine
Description
Materials
Construction
Working
Leaf Plate Making Machine
Machinery Details
Suppliers of Plant and Machinery
Suppliers of Raw Material
27. FACIAL TISSUE & BABY WET WIPES
Introduction
What is a Tissue Paper?
Properties
Production
Applications
Hygienic Tissue Paper
Facial Tissues
Paper Towels
Wrapping Tissue
Toilet Tissue
Table Napkins
Facial Tissue
Properties
Manufacturing Process for Facial Tissues
Steps
Pulping and Retting
Pressing
Creping
Reeling and Cutting
Uses of Facial Tissue
Size
Effects
Wet Wipes
Introduction
Production
Uses
Baby Wipes
Cleansing Pads
Industrial Wipes
Pain Relief
Personal Hygiene
Manufacturing Process Flow Diagram for Facial Tissue & Wet Wipes
Pet Care
Healthcare
Facial Tissue and Wet Wipes Machine Details
Facial Tissue Machine
Specifications
Professional Facial Tissue Machine
Specification
Wallet Pocket Facial Tissue Machine
Specification
Full-Automatic Box-drawing Facial Tissue Machine
Descriptions
Function and Features
Technical Data
The Name of Spare Part of the Machine
Specification of Raw Material
Industrial Facial Tissue Making Machine
Supplier of Plant and Machinery
Suppliers of Raw Material
28. UREA FORMALDEHYDE RESIN ADHESIVE
Uses of Urea Formaldehyde Resin
Properties of Urea Formaldehyde Resin
Raw Material
Process Description
Process Flow Diagram for Urea Resin Adhesive Plant
Machinery Required Equipment
29. TOOTHPASTE PRODUCTION
Toothpaste Composition and Ingredient Functionality
Typical Toothpaste Ingredients
Process Description
Storing and Filling the Finished Toothpaste
Process Flow Diagram
Machinery Required
30. GYPSUM BOARD
Characteristics of Gypsum Board
Uses
Raw Material
Gypsum Board Constituents
Process Description
Transportation
Installation
Flow Diagram
Machinery Required
Gypsum Drying Section
Gypsum Calcining Section
Forming and Drying Section
Utility Section
31. SURGICAL ABSORBENT COTTON
Properties of Absorbent Cotton
Raw Material
Process Description Based on Before Carding Method
(1) Opening and Cleaning
(2) Filling
(3) Bleaching
(4) Hydro-extracting
(5) Opening, Drying and Reserving
(6) Carding
(7) Winding, Cutting and Packing
Process Flow Sheet for Absorbent Cotton Making
Machinery Required
32. GLASS FIBRE
Types of Glass Fibre
Properties
Uses
Raw Materials
Process Description
Process Flow Diagram
Schematic Diagram of Direct Melt Process for Continuous Filaments
Schematic Diagram of Marble Melt Process for Continuous Filaments
Machinery Required
33. COMPLEX FERTILIZERS
Complex Fertilizer for Vegetables
Characteristics
Component
Complex Fertilizer for Beans
Characteristics
Component
Briquette Complex Fertilizer for Forest
Characteristics
Complex Fertilizer for Field Crops
Characteristics
Component
Complex Fertilizer for Horticulture
Characteristics
Component
Complex Fertilizer Manufacturing Description of NP & NPK
Granulator
Drying
Screening
Cooling
Polishing Screens
Cyclone Separators
Scrubbing Section
Process Flow Diagram
Equipments in Flow Chart
34. ACTIVATED CARBON FROM WOOD
Uses of Activated Carbon
Typical Properties of Activated Carbon
Raw Materials
Manufacturing Process
Processing Steps
Flow Diagram
Machinery Required
35. BISCUITS
Uses & Applications
Basic Raw Material for Biscuits
Manufacturing Process
Manufacturing Process Flow Diagram
36. CANDY
Uses of Candy
Raw Material for Candy
Sugar
Corn Syrup/Glucose Syrup
Water
Properties of High-Boiled Candy
Candy Manufacturing Process
Process Flow Diagram
37. CHOCOLATES
Uses
Composition of Fermented Cocoa Beans
Raw Material
Sweet Dark Chocolate
Semi-Sweet or Bittersweet Dark Chocolate
Milk Chocolate
White Chocolate
Nutritional Information of Milk Chocolate
Formulations
Dark Chocolate
Milk Chocolate
Manufacturing Process
1. Roasting and Winnowing the Cocoa
2. Grinding the Cocoa Nibs
3. Blending Cocoa liquor and molding Chocolate
Milk Chocolate
White Chocolate
Plain Dark Chocolate
Process Flow Diagram
38. MILK POWDER
Uses of Milk Powder
Composition of Milk-Powder
Property of Milk Powder
Milk Powder Production Process
Separation/Standardization
Preheating
Evaporation
Spray Drying
Packaging and Storage
Process Flow Diagram
39. INSTANT NOODLES
Nutrition Value of Instant Noodles
Manufacturing Process
Mixing
Sheeting
Cutting/Slitting and Waving
Steaming and Molding
Frying/Drying
Packaging
Process Flow Diagram
40. KHAKHRA
Uses and applications
Nutrition Facts of Khakhra
Manufacturing Process of Khakhra
Process Flow Diagram
41. SOFT DRINKS
Ready-to-drink Products
Concentrated Soft Drinks
Properties
Manufacturing Process
Packing
Cold-filling
Process Flow Diagram
42. SPICES
Uses & Applications
General Manufacturing Procedure
Process Flow Diagram
43. SAMPLE PLANT LAYOUTS
About NIIR PROJECT CONSULTANCY SERVICES
NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.
Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.
NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.