Manufacturing of Smartphone Tempered Glass Screen Protector
Production of Smartphone Tempered Glass Screen Protector. Startup Business Opportunities in Mobile Tempered Glass Guard.
A screen protector is an additional sheet of material—commonly polyurethane or laminated glass—that can be attached to the screen of an electronic device and protect it against physical damage.
Tempered Glass may be a one of safety glass prepared by chemical and heat treatment to expand its standard glass and quality contrasted. Tempered glass has four layers that are silicon coverage, safety glass, covering, and nanostructured. The Tempered glass screen preserver and best screen protector existing within the business. The back of the screen protected includes a solid adhesive, just and simple a little extraction, leaving bubbles on the screen, and therefore the cleanup material to dispose of the screen protector.
Manufacturing
There are four layers that regular screen protector is made from:
Glue layer that sticks to the phone’s surface
A layer made with silicon
Tempered glass layer
And finally, a coating that provides additional protection
The manufacturing process is the most important one. Tempered glass is made in high-temperature ovens. Glass is heated to 650 degrees Celsius, followed by a fast cooling. It is very important to determine the right amount of time glass should be kept in the oven. More time in high heat means more strength and less flexibility. Thus, Process control and an eye for details are necessary.
After manufacturing, there are three tests tempered glass should go through to make it viable to sell.
Hardness test is the first one. If the company wants to keep a quality standard, every screen protector should pass a knife and sand test. This means a knife cannot scratch the glass.
Then we have breaking test. Glass is bent around a half circle if it breaks but remains in two whole segments, it passes the test. This test is performed only once on the batch that is made from the same materials and with the same process
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Finally, we have dimension checks. Screen protectors are specifically made for each size and type smartphone. The company has to check that every item in the batch is of the same size.
Advantages
Perhaps the greatest advantage of using a tempered glass screen protector is that the material is thicker and stronger than that of your typical plastic screen protector. As a result, your screen protector are very resistant to scratches and different visible damage. This can be especially vital for those that tend to store their smartphones in a very bag or purse with keys or different objects that could otherwise scratch the screen.
In addition to providing a thicker and stronger layer of protection for your phone’s screen, a tempered glass screen protector also features a look and feel that’s terribly the same as your standard smartphone screen. As a result, you will not notice the screen protector as much as you’d with a plastic one
On the other hand, tempered glass screen protectors are often significantly more expensive than traditional plastic screen protectors. It’s not uncommon to spend at least £25 for a single tempered glass protector, which may seem steep for some. Furthermore, because of the added thickness provided by a tempered glass screen protector, some phone cases may not fit properly, or the home button of the phone itself may seem more indented. This can take some getting used to for phone users.
Technology and Effect
Tempered glass screen protector manufacturers around the world always try to craft something new for the customers’ i.e. Smartphone users. Around the world and in China, making products that are user-friendly and give relief while using it are the aims of manufactures and they work continuously to improve product quality and add features into it.
Generally, to create the mirror effect, manufacturers of tempered glass screen protectors using high-end technology and top-end machines apply electroplating for smooth and shiny result. All along the process manufacturers take extra precautions and care not to damage the glass itself. Because there are chances if the process is not done properly by following the step mentioned it can dampen the glass thus the end result could be a disaster. Moreover, to keep the look a crystal clear shiny, the electroplating needs to be absolutely accurate else cracks can appear in the screen. This feature will surely enhance the look of your mobile and can always show off your Smartphone. This feature improves the existing disadvantage of protection features of tempered glass screen protector as the performance too can be really good.
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Electroplating mirror effect not only makes your phone a shiny one but it also helps you to protect your privacy to some extent. Also, the electroplating coating is really ultra-thin thus making mirror effect design more effective yet fashionable. Due to electroplating the overall protection ability gets a boost and all the other existing disadvantages take a back seat.
Market Outlook
Smartphone screen protector market segment by material includes tempered glass, thermoplastic polyurethane, polyethylene terephthalate, and different such as multi-layered. Tempered glass section has emerged because the most durable material utilized in the production of screen protectors because of risk mitigation properties in each medium and high-end smartphones. They supply extreme impact protection and smooth bit screen sensitivity. Moreover, excellent adhesion characteristics combined with decreasing tempered glass screen protectors’ prices is expected to drive the demand for smartphone screen protectors over the forecast period. Different segments such as PET protectors comprise of a polyester film with a scratch-resistant coating on one side and silicone adhesive on other. However, these are less durable as compared to their counterparts.
Growing demand for tempered glass screen protectors for medium and high-end smartphones is expected to drive the tempered glass segment. The product is expected to witness high demand due to significant technological advancements leading to development of superior products with higher resistance to damage. The global smartphone Tempered Glass Market was valued at $78.4Billion in 2018 and is forecast to grow at a modestxx.3 % CAGR between 2018 and 2026, culminating in 2026 global sales of $136.7Billion.
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The smartphone screen protector market is segmented on the basis of raw material used into the following categories: polyethylene terephthalate (PET film), tempered glass, multi-layered, and thermoplastic polyurethane. PET films comprising polyester are films with a scratch-resistance matt coating on one side and a silicone adhesive on the other. Thermoplastic polyurethane may be a chemically increased plastic displaying properties such as scratch resistance, oil and grease resistance, toughness, and elasticity. Tempered glass (TG) screen protectors are multi-layered and carry shock absorbent features, with their bottom layer made from silicon. Multi-layered screen protectors are usually patented and are an advanced selection made from differing kinds of materials so they will effectively absorb shocks. However, in-built screen protectors in smartphone may prohibit this market. Today, varied smartphones offered within the market are already equipped with efficient screen guards which might impact the demand for complete smartphone screen protectors.
Key Players:-
Protek, Xtreme Guard, Clarivue, Corning Inc. Jiizii Glass, Halloa Enterprise, Belkin International, Shenzhen Yoobao Technology, ZAGG Inc., FeYong Digital Technology Limited, NuShield, Ryan Technology, etc.
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