How to Manufacturing Intravenous (IV) Bags?
Introduction:
Intravenous fluids are given when someone body fluid volumes falls. There are many things which can cause a dropping food volume. For example- vomiting and diarrhea.
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These are intended to be administered to a patient intravenously, directly from the circulatory system. Fluids must be sterile to protect patient from injury. Which fluids can be mixed with sterile water to prepare a solution for intravenous administration most company produced packaged intravenous fluids.
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Manufacturing process of intravenous fluids (IV) bags:
- Firstly, pharmaceuticals– grade plastic resin is vertically heat extruded through a circular throat a form a hanging tube called the parison.
- This extruded tube is then enclosed with in a two mould, the tube is cut above the mould.
- Then, the mould is transfer to the filling zone, sterile filling space, where filling nedeels are lowered and used to inflate the plastic to form the container with the mould.
- All is this formation of the container, the manderel is used to fill the container with liquid.
- Filling the menederal are retracted and a secondary top mould seals the containers.
- All the action takes place inside a sterile shrouded chamber inside the machine.
- Then, the product is discharged to non- sterile area for labeling, packaging and distribution.
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Machines Requirement:
With the most advance technology the professional normal saline (IV) fluids packaging machine is the latest production line. This can automatically finish the film feeding, bag making, filling, sealing, and printing in one machine.
It can be used to automatically fill 50-500 ml general solution, parental nutrition, special solution, irrigation, dialysis solution, and antibiotic etc.
Benefits of Intravenous (IV) Solution:
- Benefit the unit doses is that they ensure that a patient take the correct amount of product, especially when dealing with highly potent compound.
- The manufacture of preservative free symbol unit doses. These preservatives are recognized as potentially harmful to the sensitive mucosae of the eyes, nose and lungs show that this is an enormous benefit to sensitive patients.
- The examples of pharmaceuticals solutions that can be packages are injectable solutions, Antibiotic , Ophthalmological drops, suspensions, infusion solutions, solutions for dialysis, solution for irrigation and solution for Hemofiltration.
- It reduces personnel intervention making it a more roboust method for the aseptic preparation of sterile Pharmaceuticals. It is used for the filling of viales for parenteral preparation and infusion, eyedrops, inhalation products. Basically the plastic containers are made up of polytheleyne and polypropylene. Polypropylene is more commonly used to form containers which are further sterillised by autoclaving as polyprophylene has greater thermostablity.
- These doses are portable and easy to use individualy, excellent properties for today’s active lifestyle. The single dose are an ideals solution for use in ophthalmology, respiratory disease, rhinology, and antisepsis and wound care.
Characteristics of Intravenous (IV) fluids:
- Special (IV) bag design
- 100% film utilization
- Reliable heating and welding system.
- Quick change over.
- Stable transmission system.
- Save filling nozzle.
- Auto faulty rejection system detected by the machine.
- And this Production line length is decreased by 1/3rd, both workshop and there conditioning and cleaning area are reduced by 1/3, greatly reducing the initial investment and future running cost.
- Simple structure, more stable and reliable performance.
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Uses of Intravenous (IV) Fluids Solution:
- Therapy of acid base in balance.
- Treatment of discarded water and electrolyte metabolism, especially in severe cases.
- The volumes substitution and replacement in surgery of accident victims suffering blood loss.
- Paratral nutrition for severally ill and post-m, operative patient.
- It can also be used t a route of medication administration.
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