A cable is made up of two or more wires that are bonded, twisted, or braided together to form a complete assembly. To secure consumers and the natural area, the wires and cables are encapsulated in non-conducting plastic fabrics, either PVC or polyethylene.
PVC cables are essential pieces of electrical power transmission and distribution facilities. They can be found in substations, delivery facilities, commercial structures, home wiring, and street lighting. PVC-insulated wires and cables are the ideal means for energy delivery. The processing process for PVC cables is straightforward. The company can be started on a small or medium scale.
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PVC Cables Manufacturing – Market Potential
The electric wire and PVC cable demand in India is expected to expand at a CAGR of 16.18 percent between 2015 and 2019. First and foremost, there would be a rise in the market for the domestic electric cable. This is thanks to the ambitious electrification and housing construction program.
It is also due to the renovation work, as the old cable must be discarded to prevent any short circuits caused by aging, and replaced with a new advanced cable of the high conductivity of the specified size, with perfect insulation against any electric fault. Coalfields and collieries, Electricity Boards, Railways, All Forms of Power Stations, the Aviation Industry, and Housing Boards/Colonisers are among the major purchasers of this commodity.
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Registration & License for PVC Cables Manufacturing
Register your company with ROC before beginning to produce PVC cables. Obtain a trade certificate from the local authority. Fill out an application for VAT registration. Trademark registration will help you protect your brand identity. Fill out an application for Udyog Aadhaar MSME Registration. Get your BIS certification. This is a zero-emissions processing facility.
However, PVC compound waste minimization must be specifically adhered to. Submit to the local Pollution Control Board for a ‘No Objection Stamp.’ The main production and testing centers for this product are ETDC, ER TL, R TC, Electrical Research & Development Association Vadodara. Entrepreneurs interested in producing PVC cables should request assistance with product testing.
PVC Cables Manufacturing Machine & Testing Equipment
PVC Extruder and Wire Coating Machine 50 mm complete with cooling through supply stand take up the unit control panel with Automatic Temperature indicator controller and electrical motors.
- Wire Straightening equipment
- Cable Printing Machine
- Measuring & Coiling Machine
- Extrusion Dies, NOZZLES, etc.
- Spark Tester
- Vernier Micrometer
- Travelling Microscope 0.100 mm least count 0.001 magnification 10X
- Chemical Balance 0.200 gm Least measure 0.1 mg
- Kalvin’s Double Bridge
Books:- BOOKS & DATABASES
Raw Material For PVC Cables Manufacturing
Raw materials needed include E.C. Grade Aluminium Wire, PVC Compound (Cable Grade), and packaging consumables. The raw materials may be purchased from a wholesale market or from the producer of the above products.
Quality Control & Standards For PVC Cables Manufacturing
The Bureau of Indian Standard has laid down specifications:
- IS: 694 – 1977 PVC insulated cables for working voltage up to and including 100 volts (second revision)
- IS 5831 – 1970 PVC insulation & sheath of Electric Cables.
- IS 8130 – 1976 Conductors for insulated Electric Cables and flexible coils.
ISO 9000 specifies standards for Quality Control systems, while ISO 14001 defines standards for Environmental Management systems for international adoption. You will use these requirements to increase the export value of your PVC cable manufacturing sector.
In India, the industrial sector accounts for 18% of GDP; in China, it accounts for 51%. Make in India aims to draw international capital into the manufacturing sector by promising discounts, quicker project clearances, and tax breaks. As these developments are completed, we should expect the cable industry to expand at a faster pace. This will be a welcome relief for our sector, which is currently operating at 55% capacity utilization.
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