Aluminium Foil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Economic
|Aluminium foil is one of the most versatile packaging medium. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. Aluminium foil is regarded as unique material amongst flexible packaging materials. This is because of the characteristic of the foil to retain all metallic characteristics of aluminium. Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odours, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. Examples of changes caused by light, and prevented by foil packaging, are the destruction of vitamins and rancidity of fats and oils. Aluminium foils thicker than 25 µm (1.0 mil) are impermeable to oxygen and water. Foils thinner than this become slightly permeable due to minute pinholes caused by the production process. Aluminium foil has a shiny side and a matte side. The shiny side is produced when the aluminium is rolled during the final pass. It is difficult to produce rollers with a gap fine enough to cope with the foil gauge, therefore, for the final pass, two sheets are rolled at the same time, doubling the thickness of the gauge at entry to the rollers. The reflectivity of bright aluminium foil is 88% while dull embossed foil is about 80%. The applications of Foil could be divided into two major groups i.e. packaging applications and non packaging applications. Packaging applications include the products given above for these products, the requirement of packaging is such that it should protect the product from physical and chemical changes and climatic hazards Non packaging applications include heat exchangers tube fins in air conditioners, capacitors and cable wraps, in which specific properties of the foil such as conductivity are used. Major markets are Pharmaceutical, Cigarettes, Tea industry, Tagger foil, Food Products, Dairy Products, Multi ply Laminates, Electrical/ Power Application, Decorative Laminates etc. One of the largest applications of aluminium foil is flexible packaging, which includes aseptic beverage cartons, confectionery, bakery and other oven cooked products, coffee, tea and chocolate drinks, tobacco products, and pharmaceutical packaging. Other large applications of Aluminium Foil include aluminium foil containers, where aluminium foil properties offer a great range of solutions for food packaging, and Household foil, which became in many countries an essential part of modern life, for cooking, or for many uses at home, or in commercial kitchens (restaurants, hospitals, schools, canteens). Approximately 75% of aluminium foil is used for packaging of foods, cosmetics, and chemical products, and 25% used for industrial applications (e.g. thermal insulation, cables and electronics). The construction and automotive markets are responsible for nearly 25% of the total demand on the aluminium foil market. Aluminium is used in construction of commercial buildings and homes, most commonly in heating and ducting. In the auto industry, aluminium is gaining popularity and merit as a material used in car manufacturing. Due to its intrinsically lightweight, versatile properties, aluminium components improve a vehicles’ efficiency.|
|Plant capacity: 12 MT/Day||Plant & machinery: 423 Lakh|
|Working capital: -||T.C.I: Cost of Project : 1172 Lakh|
|Return: 44.13%||Break even: 32.29%|
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