Home » Project Reports & Profiles » Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Layout

Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Layout

Profile Maize is one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few. In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. Application • Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. • Main use of corn oil is in cooking, where its high smoke point makes refined corn oil valuable frying oil. It is also a key ingredient in some margarines • Corn starch is used as a thickening agent in soups and liquid-based foods, such as sauces, gravies and custards. • Corn syrup is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor ? Market Potential India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. India produces around 10 million ton of maize. Karnataka is the leading producer of maize in India as it falls under the corn belt of India and produces 15 % of India’s total produce. About 50 % of the total Indian produce is consumed as poultry feed and about 8 % is consumed by the starch industry. Cost Estimation: Capacity : Starch - 5250 MT/Annum Dextrose Monohydrate – 4500 MT/Annum Liquid Glucose - 1125 MT/Annum Oxidised Starch - 562 MT/Annum Hull- By product – 900 MT/Annum Zein- By product – 1800 MT/Annum Germ- By product – 1800 MT/Annum
Plant capacity: -Plant & machinery: 216 Lakh
Working capital: -T.C.I: Cost of the Project : 630 Lakh
Return: 42.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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