Maize Wet Milling Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue
|Profile Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Maize is the most important raw material for industrial starch. Other products are germ; corn gluten and fiber. There is basic series of dry milling or wet milling process required for getting optimum quality products. Both the milling processes have merits and demerits of the quality of products and cost effectiveness. In case of wet milling there is series step for cleaning, steeping wet grinding centrifuging, drying and packaging. The whole wet milling process required large amount of demineralized water. There is also larger amount environmental pollution problem, which should be neutralized by preliminary treatment to get neutral effluent. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. Manufacturing process technology is available in India, for the manufacturing of maize base products. Major plant and machineries are available in India. Few of them require to import. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Properties Starch: It is white, amorphous non crystalline powder, it can be acid hydrolyzed to form dextrose or it may be enzymatic hydrolysis to form dextrose. It is insoluble in water and forms irreversible gel in the hot water. It swells water at room temperature Zein/Maize Protein: White to slightly yellow powder; odorless, nontoxic protein of the prolamine class, derived from corn; contains 17 amino acids; tasteless; free of cystine, lysine, and tryptophane. A resinous material dispersible in water with neutral sulfonated castor oil; soluble in dilute alcohol; insoluble in water, dilute acids, anhydrous alcohol, turpentine, esters, oils, fats; d 1.226 Combustible. Germ: It is yellowish solid product & Content mostly total part as fat. Fiber: It is bright yellow crystal powder, ash content about 5% ? Applications Maize has several kinds of applications in the form of maize starch, maize fiber, germ, corn etc. Maize starch forms viscous, relatively short and opaque paste with cereal flavor. Its paste sets to stiff gels. It is widely used for thickening sauces, gravies, puddings and pie fillings. Maize starch finds numerous uses in the bakery industry for the production of cakes, cookies, in ice cream preparations etc. In Paper industry a large quantity of starch is consumed as a surface sizing agent, as a binder, as a paper coating agent etc. In textile industry, starch is used in sizing to strengthen the warp yarn, in finishing and changing the appearance of fabric after it is bleached, dyed or printed, in printing and increase the consistency of printing pastes. Also starch is used as a component in finishing agent to glaze and polish sizing thread. Maize Fiber can be used for the preparation of cattle feed production, manufacturing of non caloric high fiber food products, essential chemicals, vitamins and for making of natural food colour. Germ is used for making corn oil; maize (corn) protein is used for manufacturing of gluten, preparation of glutanic acid as well as other available amino acids. It may also be used for the protein substitute in the different food products. Market Scenario The production of maize is likely to go up by 19 per cent to touch 21 million tons in 2010 11. India is estimated to generate an annual demand of nearly 23 million ton of corn by 2011-12. According to Vision 2025, released on Thursday by Indian Maize Development Association (IMDA), India's demand for maize is likely to be 22.73 million tons in 2011-12, out of which 19.66 million tons would be for non-food uses like poultry and cattle feed. IMDA also said that total production of maize is estimated to rise to 42 million tons in 2025 from a projected 22 million tons in 2010, if the output increases by 6 to 7 million ton in every five year. India, Asia’s second-largest grower of corn after China, generally sells around two to three million tons of corn a year in global trade of about 90 million tons. Cost Estimation: Capacity : Maize Starch: 69300 MT/Annum Maize Zein/Protein: 5940 MT/Annum Maize Fiber Flour: 7920 MT/Annum Maize Germ: 7920 MT/Annum|
|Plant capacity: -||Plant & machinery: 2531 Lakhs|
|Working capital: -||T.C.I: Cost of project : 4639 Lakhs|
|Return: 46.00%||Break even: 44.00%|
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