Home » Project Reports & Profiles » Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

A plastic syringe is a cylindrical tool used for many purposes, from medicine to mechanics, to arts, crafts and refilling inkjet printer cartridges. Disposable plastic syringes are a great innovation in the field of medical equipment. Disposable needle is widely used by doctors for injection purpose with the help of syringes. A disposable plastic syringe is one of the fastest ways to administer life saving drugs and vaccinations to a patient. The major advantage of using disposable syringes is that no infection is transmitted since the injection is disposed off immediately after use. With the increase in population in our country, requirement of medicine and injections have increased too many folds. A disposable syringe made of plastics, for medical purposes, consisting of a piston provided with a plunger shaft and a barrel provided at the bottom with a tapered chuck for the attachment of a cannula needle, in which the plunger shaft is guided in the barrel at a distance from the barrel wall, and the piston is releasable attached to the plunger shaft. These syringes typically come with measurements clearly marked (such as 1ml, 2ml, 5ml etc) to make sure the patient receives the proper dosage. The hypodermic needles are normally made from a stainless-steel tube through a process known as tube drawing where the tube is drawn through progressively smaller dies to make the needle. The end is bevelled to create a sharp pointed tip letting the needle easily penetrate the skin. The diameter of the needle is indicated by the needle gauge. Various needle lengths are available for any given gauge. Disposable needles are embedded in a plastic or aluminium hub that attaches to the syringe barrel by means of a press-fit or twist-on fitting. These are sometimes referred to as Luer Lock connectionsThe main machinery used for the production of disposable syringes are Injection moulding machine, injection moulds, assembling devices, foil welding machines to name a few. Plastics remain at the forefront of medical innovations. The Indian market is expanding in all directions as a result of better affordability, greater health consciousness and expanding medical service institutions. With a population of 1.15 billion, India will need to at least 2 million beds in the next 10 years in order to attain a modest target of 2 per 1000 of population. With a total healthcare value of USD 400 billion, the potential for Medicare equipment is, indeed large. The healthcare sector is one of the most challenging and fastest growing sectors in India. Revenues from the healthcare sector account for 5.2 per cent of the GDP, making it the third largest growth segment in India. According to McKinsey & Co. a leading industrial and management consulting organization, the Indian healthcare sector, including pharmaceutical, diagnostics and hospital services, is expected to more than double its revenues to Rs 2000 billion by 2010. Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 billion by 2012 from Rs 690 billion now. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. Besides growing market in our own country there is great potential for the export to nearby countries. Apart from the electronic instruments and major equipment, substantial progress has been registered in the area of a number of medical accessories and consumables. These include disposables - syringes, blood bags, cannulae, IV fluid sets, gloves. In most of these items, while the demand is increasing fast, India is becoming increasingly self-sufficient. Fairly large quantities are also exported. The market for non-premium equipments, appliances and disposables is, however, dominated by the domestic manufacturers, while foreign suppliers and Indian companies with foreign alliances dominate the high-end hi-tech medical equipment and appliances. Among the leading providers of advanced products are Siemens, GE, Philips Medical Systems, Toshiba, Hitachi and Boston Scientific. There is a large untapped potential in this sector. Nonetheless, it is crystal clear that with the fast commercialization process of the sector and upgradation of medical facilities, the potential is sky high.
Plant capacity: 22500000 Nos. 5 Ml Size/Annum, 22500000 Nos. 10 Ml Size/AnnumPlant & machinery: 636 Lakhs
Working capital: -T.C.I: Cost of Project : 837 Lakhs
Return: 46.00%Break even: 42.00%
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