Home » Project Reports & Profiles » Ferro Alloys-ferro Manganese, Silico Manganese, Ferro Silicon Based On Aluminothermic Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Ferro Alloys-ferro Manganese, Silico Manganese, Ferro Silicon Based On Aluminothermic Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The primary objective of the study is to review the technological status of ferroalloys industry in the country in the area of bulk production of silicon. Bulk ferro alloys include ferro manganese, ferrosilicon etc. Manganese is used in metallurgical Industries in the form of ferro-manganese. Ferro-manganese contains about 80% Mn and 20% Fe. Generally ferro-manganese is produced in blast furnace or an electric furnace. There are no rigid ore-requirements for ferro-manganese produced in the blast furnaces. The high carbon ferromanganese is the most important grade of ferromanganese, which is produced by carbothermic reduction of high-grade Mn ores, and low iron content. Ferromanganese is used to add manganese in steel equivalent to 200 series stainless steel. Silicon manganese is produced by carbothermic reduction of Mn slag & quartzite. It should be noted that the derived level of phosphorus content in the ferromanganese is 0.35% max. Silico-manganese is used as a blocking agent to prevent the reaction of carbon & oxygen in steel. The most important consideration in the development of a satisfactory aluminothermic reaction is that the self-propagating reaction which occurs throughout the charge, consisting of an intimately mixed and finely divided mixture of aluminium powder and the metal oxide, shall produce enough heat to melt the products of reaction and to allow separation of the metal and the slag. The commercial development of the aluminothermic process was due largely to the work of H. Goldchmidt. The reaction is generally highly exothermic and the risk of explosion, therefore, sometimes considerable. Gold Schmidt developed satisfactory techniques for its control on a production basis. The excellent account of a modern aluminothermic plant has been given by them who list very fully the consideration, which leads to successful application of the process. The Ferro Alloy Industry was identified by DSIR (Department of Scientific And Industrial Research) as one of the best sectors. This industry has already completed three decades of existence. This is principal alloying agent used in steel manufacturing, steel iron casting etc. where it also acts as a strengthener & deoxidiser. Ferro Alloys are important materials required for the country’s steel production. So, there is good scope for new entrants in this field. Domestic ferro alloy industry is not able to meet the steel industry expectation in spite of having enough capacity to manufacture ferro alloys. According to the data published by Indian Ferro Alloys Producers' Association (IFAPA), capacity utilisation of the ferro alloy industry is only 65 percent for the manganese and chrome alloys. Both the manganese and chrome alloy manufacturers are starved for the basic raw material - the ores. In India, there are 133 companies producing ferro alloys in bulk with 252 furnaces. Most of the companies are manufacturing either manganese or chrome alloys. Few manufacturers concentrate on production of ferro silicon and the rest produce noble ferro alloys such as ferro vanadium, ferro molybdenum and other variants. Few Indian Major Players are as under: Aar Kay Steel Products Ltd. Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Anjaney Ferro Alloys Ltd. Baheti Metal & Ferro Alloys Ltd. Balasore Alloys Ltd. Baroda Ferro Alloys & Inds. Ltd. Castron Technologies Ltd. Century Plyboards (India) Ltd. Corporate Ispat Alloys Ltd. Dandeli Ferro Pvt. Ltd. Dinar Diamonds Ltd. Essel Mining & Inds. Ltd. Facor Alloys Ltd. Ferro Alloys Corpn. Ltd. G M R Ferro Alloys & Inds. Ltd. Gitanjali Exports Corporation Ltd. Gitanjali Gems Ltd. Godawari Power & Ispat Ltd. Haldia Steels Ltd. Hi-Tech Electrothermics & Hydro Power Ltd. Hindustan Ferro & Inds. Ltd. Hindusthan Malleable & Forgings Ltd. Hira Ferro Alloys Ltd. Impex Ferro Tech Ltd. India Thermit Corpn. Ltd. Indian Metals & Ferro Alloys Ltd. J S L Ltd. Jai Balaji Inds. Ltd. Jalan Forgings Ltd. Jeypore Sugar Co. Ltd. Kamdhenu Ispat Ltd. Karthik Alloys Ltd. Kemstar Metals Ltd. Kinjal Metals Ltd. Maharashtra Elektrosmelt Ltd. Maithan Alloys Ltd. Manganese Ore (India) Ltd. Marmagoa Steel Ltd. Minex Metallurgical Co. Pvt. Ltd. Monnet Ispat & Energy Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Ventures Ltd. Orde Industries Ltd. Palco Metals Ltd. Parekh Platinum Ltd. Rajesh Exports Ltd. S A L Steel Ltd. Sarda Energy & Minerals Ltd. Sharp Ferro Alloys Ltd. Shri Girija Smelters Ltd. Shyam Ferro Alloys Ltd. Siddharth Ormet Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Tata Steel Ltd. Tecil Chemicals & Hydro Power Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd. Valley Abrasives Ltd. Visa Steel Ltd.
Plant capacity: 12 MT/Day, Ferro Manganese –6 MT/Day, Silico Manganese 3 MT/Day, Ferro Silicon 3 MT/DayPlant & machinery: 75 Lakhs
Working capital: -T.C.I: Cost of Project : 242 Lakhs
Return: 36.00%Break even: 79.00%
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