Fertilizers Manufacturing Handbook
(Ammonium Sulfate, Diammonium Phosphate (DAP), Urea - Ammonium Nitrate, Neem Coated Urea, N.P.K. Complex Fertilizers, Single Superphosphate (SSP), Triple Superphosphate, Zinc Sulfate Monohydrate, Magnesium Sulfate with Manufacturing Process, Machinery Equipment Details & Factory Layout)
India's economy is heavily reliant on agriculture. One of the greatest contributors to the Gross Domestic Product is agriculture, along with forestry, fishing, and other related industries (GDP). It goes without saying that the fertiliser industry is one that the Indian economy cannot do without given how significant the agricultural sector is.
The success of the agricultural sector in India is largely dependent on the fertilizer industry. The benchmark that the food industry in India has set is mainly due to the many technically competent fertilizer producing companies in the country. The combined output of Nitrogenous (N) and Phosphatic (P) Chemical fertilizers has increased from a modest level.
Fertilizer Market Size will grow at a CAGR of 2.6%. Fertilizers have played a key role in the success of India's green revolution and subsequent self-reliance in food-grain production. The increase in fertilizer consumption has contributed significantly to sustainable production of food grains in the country.
The NPK fertilizers market (feed-grade) is estimated at a CAGR of 4.1% these feed-grade fertilizers help animals attain faster growth and increase their weight by providing added nutrition to their meals.
The global diammonium hydrogen phosphate (DAP) driven by the product's rising usage in fertilizers to increase the crop yield. The compound has a high nutrient content which is required for crop nurture.
The global single superphosphate (SSP) market is expected to post a CAGR of close to 3%. Key factor driving the growth of the global single superphosphate (SSP) market is the increasing demand for phosphate fertilizers.
Triple Superphosphate Market is growing at a CAGR of 5.5%. Triple superphosphate typically contains 44–46% of diphosphorus pentoxide (P2O5) and are produced by reacting phosphoric acid with phosphate rocks.
The zinc sulfate market is expected to witness market growth at a rate of 7.50%. The global nitrogenous fertilizer market size growth rate (CAGR). The growth is attributed to the increasing popularity of agriculture on a commercial level across the world.
The global potash fertilizer market growth rate (CAGR) of 4.66%.
The Global Ammonium Phosphate Market is expected to grow at a CAGR of 3.56% mainly due to robust demands from animal feed and fertilizers industries. The market has witnessed a significant boost from the enabling policy framework regarding yield enhancement of agri-produce.
Successful business ideas in fertilizers manufacturing is profitable and very viable. Thus, it is a good idea to venture into it by starting your own business. Read this book on for more information about fertilizers industry in detail. It will help you understand how to get started with your own fertilizers manufacturing business. Fertilizers manufacturing is a great way to make money because of its high demand in today’s market place.
The book contains detailed information about fertilizers manufacturing in which all aspects are covered. The book is of immense use to professionals in Fertilizers Manufacturing Handbook for quick revision as well as in day-to-day life where people would like to know about fertilizers. This book also serves as an excellent guide for those who want to venture into fertilizers manufacturing industry or have been associated with it.
A complete guide to the Fertilizers Manufacturing : Ammonium Sulfate, Diammonium Phosphate (DAP), Urea - Ammonium Nitrate, Neem Coated Urea, N.P.K. Complex Fertilizers, Single Superphosphate (SSP), Triple Superphosphate, Zinc Sulfate Monohydrate, Magnesium Sulfate. It's a veritable feast of how-to information, from concept through equipment acquisition.
Fertilizers Manufacturing Handbook
Author: P. K. Chattopadhyay
Published: 2022
Format: paperback
ISBN: 9788195676965
Code: NI336
Pages: 456
$ 74.95
2795
Publisher: NIIR PROJECT CONSULTANCY SERVICES
Usually ships within 5 days
Contents
Table of Contents
1. INTRODUCTION
1.1 Types of Fertilizers
1.1.1 Inorganic Fertilizers
1.1.2 Organic Fertilizers
1.2 Advantages
1.3 Uses
1.4 Importance
2. HOW TO START A FERTILIZER MANUFACTURING BUSINESS?
2.1 Conduct Research
2.2 Create a Business Plan
2.3 Legal Process
2.4 Company Naming & License
2.5 Find a Suitable Location
2.6 Raw Material Supply for Fertilizers
2.7 Packaging & Distribution
2.8 Promotion of the Fertilizers
3. FERTILIZER TECHNOLOGY
4. MARKET OUTLOOK
4.1 Increase in Demand for Food Grain Production to Drive the Market Growth
4.2 Uncontrolled Use of Fertilizers that Leads to Pollution is predicted to Restrain Market Growth
4.3 Increase in Adoption of Organic Fertilizers to Generate Enormous Opportunities
4.4 Global Fertilizer Market, by Type
4.5 Global Fertilizer Market, by Form
5. CHEMICAL FERTILIZERS
5.1 Introduction
5.2 Classification of Fertilizers
5.2.1 Straight Fertilizers
5.2.2 Complex or Compound Fertilizers
5.3 Characteristics of Nitrogenous Fertilizers
5.4 Fertilizers Containing Water-Soluble Phosphorus Characteristics
5.5 Fertilizers Containing Citrate-Soluble Phosphorus Characteristics
5.6 Fertilizers Containing Insoluble Phosphorus Characteristics
5.7 Potassic Fertilizers
5.8 Sulphur Containing Fertilizers
5.9 Micronutrients Fertilizer
5.10 Sulphate (Salts)
5.11 Chelate
5.12 Nutrient Content of Chemical Fertilizers
6. FERTILIZER MATERIAL
6.1 Commercial Fertilizer Sources
6.1.1 Nitrogen Fertilizers
6.1.2 Phosphate
6.1.3 Potassium
6.1.4 Calcium
6.1.5 Magnesium
6.1.6 Sulfur
6.1.7 Micronutrient
7. AMMONIUM CHLORIDE (NH4CL)
7.1 Uses
7.2 Used as a Fertilizer
7.2.1 Chloride and Nitrogen
7.2.2 Medium-Strength Fertilizer
7.2.3 Crop Increase
7.2.4 Disease Prevention
7.3 Safely
7.4 Storage & Disposal
7.5 Properties
7.6 Preparation
7.7 Production
7.8 Production Method
7.9 Reaction
7.10 Applications
7.10.1 Metalwork
7.10.2 Medicine
7.10.3 Food
7.10.4 In the Laboratory
7.10.5 Flotation
7.10.6 Batteries
7.11 Other Applications
8. AMMONIUM CHLORIDE PREPARATION
8.1 Formula and Structure
8.2 Occurrence
8.3 Preparation
8.4 Physical Properties
8.5 Chemical Properties
9. AMMONIUM PHOSPHATE ((NH4)3PO4)
9.1 Types
9.2 Uses
9.3 How are Ammonium Phosphates Made?
9.4 Improve Soil Fertility
9.5 Improve Plant Nutrition
9.6 Process Description
9.7 Emission Factors
9.7.1 Emissions and Controls
9.8 Average Controlled Emission Factors for the Production Factor Rating
10. AMMONIUM SULFATE ((NH4)2SO4)
10.1 Ammonium Sulfate Structure (NH4)2SO4
10.2 Properties of Ammonium Sulfate (NH4)2SO4
10.3 (NH4)2SO4 Uses Ammonium Sulfate
10.4 Uses
10.5 Production
10.6 Agricultural Use
10.7 Management Practices
10.8 Non-Agricultural Uses
10.9 Preparation
10.10 Reactions
10.11 Benefits
10.12 Applications
10.13 Avoiding Exposure
10.14 Emissions and Controls
11. AMMONIUM SULFATE MANUFACTURING
11.1 Crystallizer (DP Crystallizer / Oslo Crystallizer)
11.1.1 Structure and Principle
11.2 Features
11.2.1 Large Circulation Volume
11.2.2 Sharp Distribution of Grain Sizes
11.2.3 Certainly Scale-Up
11.3 Applications
11.3.1 Inorganic Chemical
11.3.2 Organic Chemical
11.4 Oslo Crystallizer
11.4.1 Structure and Principle
11.5 Features
11.6 Applications
11.7 Features
11.7.1 Wide Range of Application
11.7.2 High Dehydration Performance
11.7.3 High Solid Throughput
11.7.4 High Cake Washing Performance
11.7.5 Gas Tight Construction
11.7.6 Can be Connected Directly to a Clean Flash Dryer
11.8 Applications
11.8.1 Inorganic Chemicals
11.8.2 Organic Chemicals
11.8.3 Polymers
11.9 Fluidized Bed Dryer Drying
11.9.1 Structure and Principle
11.10 Features
11.10.1 Uniformity of Product Quality
11.10.2 Easy Adjustment of Retention Time
11.10.3 Easy Maintenance
11.10.4 High Thermal Efficiency
11.11 Applications
12. DIAMMONIUM PHOSPHATE (DAP) ((NH4)2HPO4)
12.1 Production
12.2 Chemical Properties
12.3 Agricultural Use
12.4 Management Practices
12.5 Non-Agricultural Uses
12.6 Uses
12.7 Efficient Use
12.8 Properties
12.9 Advantages
12.10 Application
12.11 Specifications
12.12 Composition
13. DI-AMMONIUM PHOSPHATE (DAP) PREPARATION
13.1 Formulation
13.2 Application
13.3 Specifications
14. DAP FERTILIZER MANUFACTURING
14.1 Production Process
14.1.1 Compound Fertilizer Granulator
14.2 Solid DAP Fertilizer Crush Machine
14.3 DAP Fertilizer Mixing Machine
14.4 Fertilizer Drying Machine for Dap Fertilizer Production Process
14.4.1 Fertilizer Crusher
14.5 Feature
14.5.1 Crush Machine: Dedicated for Compound Fertilizer Materials
14.5.2 Fertilizer Mixing Equipment for Fertilizer Production
14.6 Granular Fertilizer Mixing Equipment: BB Fertilizer
Mixer
14.7 Advantages of Rotary Fertilizer Drying Machine
14.8 Fertilizer Drying Machine Effectively Remove Moisture
14.9 Burner
14.10 Hot Blast Furnace
15. UREA - AMMONIUM NITRATE
15.1 Production
15.2 Agricultural Use
15.3 Management Practices
16. NEEM COATED UREA
16.1 Benefits
16.2 Reaping Benefits
16.2.1 Reduction in Wastage
16.2.2 Greater Yield, Lower Costs, and Improved Soil
Health
16.3 Advantage
16.4 Value Addition
16.5 Importance
17. UREA FERTILIZER PROCESS SELECTION AND ECONOMIC
ASPECTS
17.1 Plant Components
17.2 Stripper
17.3 Carbamate Condensers
17.4 CO2 Compressors
17.5 HP Ammonia Pumps and Carbomate Pumps Piping
17.6 HP Control Valves
17.7 Process Selection
17.8 Conventional Processes
17.8.1 Once through Process
17.8.2 Conventional Recycle Process
17.9 Stamicarbon CO2 – Stripping Process
17.10 Snamprogetti Ammonia and Self-Stripping
Processes
17.11 Isobaric Double Recycle Process
17.12 ACES Process
17.13 Basic Concept of Process
17.14 Features of Process
17.14.1 Utility System
18. NEEM SEED OIL MILL PLANT
18.1 Machines & Equipment Required to Start Neem Oil
Mill Plant
18.1.1 Neem Seed Decorticator
18.1.2 Seed Cleaner
18.1.3 Oil Expeller
18.1.4 Filter Press Pump
18.1.5 Steam Boiler
18.1.6 Bucket Elevator
18.1.7 Screw Conveyor
18.1.8 Motor Control
19. N.P.K. COMPLEX FERTILIZERS
19.1 Uses
19.2 Benefits
19.3 Properties
19.4 Production
20. NPK FERTILIZER PRODUCTION LINE
20.1 Methods
20.1.1 NPK Fertilizer Granulation Production Line
20.1.2 NPK Fertilizer Pellets Blending Production Line
20.2 Roller Press NPK Fertilizer Granulation
20.3 Specification
20.4 Manufacturing Process
20.5 Mixing Line before the Granulation for Preparation
20.5.1 Fertilizer Batching Equipment
20.5.2 Fertilizer Mixer for Blending Plant
20.5.3 Fertilizer Crusher
20.6 Mixed NPK Materials Pelleting
20.7 Drum Type Wet Granulation Machine for Sale
20.8 Processes After Granulating
20.8.1 Fertilizer Dryer
20.8.2 Fertilizer Packing Machine
20.8.3 Fertilizer Screener
20.9 3 Types of NPK Fertilizer Granulation Machines can
Apply for Fertilizer Production Line
20.10 High Output NPK Fertilizer Wet Granulation
Equipment
20.11 New NPK Fertilizer Dry Granulator
20.12 Economic Pan Type Fertilizer Granulator for NPK
Fertilizer Making
20.13 Disc Pelletizer
20.14 Rotary Granulator
20.15 Double Roller Granulator
20.15.1 Pan Granulator for Sale
20.16 How to Mix NPK Fertilizers Properly?
20.17 Powder Mixing Technology for Granulation Process
20.18 Granular Fertilizer Blending Technology
20.19 For NPK Cooling, What Cooling Method does a Cooler Employ?
20.20 What are the Requirements for Setting up an NPK
Complex Fertilizers Plant?
20.21 Effects of NPK Fertilizer Manufacturing Process on
Plants and Yield Production
21. POTASSIUM CHLORIDE
21.1 Production
21.2 Agricultural Use
21.3 Management Practices
21.4 Non-Agricultural Use
21.5 Preparation of Potassium Chloride
21.6 Properties of Potassium Chloride
21.7 Physical Properties
21.8 Chemical Properties
21.9 Uses of Potassium Chloride
21.10 Chemical Properties
21.11 Manufacture
21.12 Potassium in Plants
21.13 Potassium in Soils
21.14 Fertilizing Soils with Potassium
21.15 Right Source
21.16 Right Rate
21.17 Right Time
21.18 Right Place
21.19 Potassium Deficiency Symptoms
21.20 Crop Response to Potassium
22. SINGLE SUPERPHOSPHATE (SSP)
22.1 Production
22.2 Chemical Properties
22.3 Efficient Uses
22.4 Agricultural Use
22.5 Management Practices
22.6 Non-Agricultural Uses
22.7 Raw Materials Needed for the Production of SSP
22.8 Advantages of SSP Fertilizer
22.9 Agronomic Importance
22.10 Materials and Methods
22.10.1 Milling of SSP Fertilizer
22.11 Characterizations
22.12 Solubilization Tests
22.13 Fertilizer Composition and Uses
22.14 Properties
22.15 Manufacturing
22.15.1 Blending and Grinding of Rock Phosphate
22.15.2 Superphosphate Production
22.15.3 Granulation
22.16 Storage and Handling
22.17 Price of Single Super Phosphate
22.18 Role of Phosphorus
23. SINGLE SUPER PHOSPHATE (SSP) MANUFACTURING PROCESS
23.1 Process Description
23.2 A Single Super Phosphate Manufacturing Plant’s Components
23.2.1 Bucket Elevator
23.2.2 Ball Mill
23.2.3 Weight Feeder
23.2.4 Belt Conveyor
23.2.5 Screw
23.2.6 Conveyor Mixer
23.2.7 EOT Crane
23.2.8 Vibrating Screens
23.2.9 Venturi Scrubbers
24. TRIPLE SUPERPHOSPHATE (TSP)
24.1 Production
24.2 Agricultural Use
24.3 Management Practices
24.4 Non-Agricultural Uses
24.5 Benefits
24.6 Process
25. ZINC CHLORIDE (ZNCL2)
25.1 Uses
25.2 Process
26. ZINC SULPHATE (ZNSO4)
26.1 Introduction
26.2 Chemical Properties
26.3 Benefits
26.4 Importance
26.5 Applications
26.6 Uses
26.7 Product Uses and Specifications
26.8 Physical Properties
26.9 Specifications
26.10 Product Application
26.10.1 Micro Nutrient
26.10.2 Rayon Industry
26.10.3 Lithopone
26.10.4 Leather Tanning
26.11 Miscellaneous Applications
26.12 Market Potential
26.13 Micronutrients
26.14 Technical Aspects
26.14.1 Installed Capacity
26.14.2 Plant and Machinery
26.15 Manufacturing Process
26.16 Raw Material
26.16.1 Zinc Ash Availability
27. ZINC SULFATE MANUFACTURING
27.1 Process Description
27.1.1 Digesters
27.1.2 Rubber Lined Mild Steel Tanks
27.1.3 Pumps
27.1.4 Filter Press
27.1.5 Crystallizers
27.1.6 Chilling Plant
27.1.7 Compressors
28. ZINC SULFATE MONOHYDRATE MANUFACTURING
28.1 Raw Materials
28.2 Manufacturing Process
28.3 Application
28.4 Equipments
28.4.1 Acid Storage Tank
28.4.2 EOT Crane
28.4.3 Reactors
28.4.4 Filter Press
28.4.5 Centrifuge
28.4.6 M L Storage Tank
28.4.7 Drier
28.4.8 Hot Air Generating Unit
28.4.9 Cyclone
28.4.10 Hot Air Blower
28.4.11 Slat Conveyor
29. MAGNESIUM SULFATE (MGSO4)
29.1 Features
29.2 Applications (Agro & Fertilizer Industry)
29.3 Hydrates
29.4 Heptahydrate
29.5 Monohydrate
29.6 Undecahydrate
29.7 Enneahydrate
29.8 Natural Occurrence
29.9 Preparation
29.10 Physical Properties
29.11 Uses
29.11.1 Medical
29.11.2 Agriculture
29.11.3 Food Preparation
29.12 Chemistry
29.13 Construction
29.14 Aquaria
29.15 Double Salts
29.16 The Role of Magnesium in Crops
29.17 Symptoms of Magnesium Deficiency
29.18 The Role of Magnesium in the Soil
29.19 Magnesium in the Soil
29.20 Relationship of Magnesium to Calcium in Soils
30. MAGNESIUM SULPHATE MANUFACTURING
30.1 Manufacturing Process
30.1.1 Step – 1 Reacto
30.1.2 Step – 2 Filtration Through Filter Press
30.1.3 Step – 3 Crystallization
30.1.4 Step – 4 Centrifugation
31. LIQUID FERTILIZER PRODUCTION (LIQUEFACTION)
31.1 Liquid Fertilizer Contains this Primary Element
31.2 Complex Fertilizers
31.3 Colloidal Clay
31.3.1 Bentonite
31.4 Orchard or Vineyard
31.4.1 Leaf Analysis
31.4.2 Sampling/Analysis
31.4.3 Fruitlet Mineral Analysis
31.5 Benefits
31.5.1 Easy to Apply Nutrients
31.5.2 High Liquid Concentrate
31.5.3 Fast Acting Feed
31.5.4 Liquid Lawn Fertilizer vs. Granular
31.5.5 Types of Liquid Fertilizer
31.6 How Does Liquid Fertilizer Work?
31.7 Apply Liquid Fertilizer
31.8 Different Types of Formulas
32. ORGANIC FERTILIZER
32.1 Examples and Sources
32.2 Minerals
32.3 Animal Sources
32.4 Plant
32.5 Peat
32.6 Human Waste
32.7 Others
32.7.1 Farming Application
32.8 Comparison
32.8.1 Nutrient Density
32.9 Soil Biology
32.10 Consistency
32.11 Source of Organic Fertilizers
32.12 Importance of Organic Fertilizer
32.13 Impacts of Organic Fertilizer Application on Soil Properties
32.14 Role of Organic Fertilizer for Agriculture
32.15 Advantages
32.16 Types
32.16.1 Manure
32.16.2 Compost
32.16.3 Rock Phospate
32.16.4 Chicken Litter
32.16.5 Bone Meal
32.16.6 Vermicompost
33. MANURE PRODUCTION
33.1 Factors that Affect Manure Composition
33.2 Feeding and Nutrient Excretion
33.3 Water Consumption
33.4 In-Barn Water Use
33.5 Livestock Bedding
33.6 In-Barn Drying Systems
33.7 Weather
33.8 Manure Storage Design
33.9 Microbial Decomposition and other Nutrient and Moisture Transformations
33.10 Settling of Solids – Liquid Pig Manure
33.11 Manure Sampling and Analysis
33.12 General Guidelines for Sampling Manure
33.13 Sampling Well Agitated Liquid Manure
33.14 Sampling Partially Agitated Liquid Manure
33.15 Sampling Manure from Multi-Celled Systems
33.16 Sampling Solid Manure
33.17 Laboratory Analyses for Manure
33.18 Rapid In-Field Testing of Liquid Manure
33.19 Moisture and Dry Matter Content
33.20 Nitrogen
33.21 Carbon to Nitrogen Ratios and Nitrogen Availability
from Manure
33.22 Phosphorus Forms in Manure
33.23 Estimated Available N: P2O5 Ratios
33.24 Potassium
33.25 Sulphur
33.26 Micronutrients and Other Trace Elements in Manure
33.27 Salts in Manure
33.28 By-Products of Manure Treatment
33.28.1 Composting
33.29 Solid – Liquid Separation
33.30 Centrifuge
33.31 Rotary Press
33.32 VP Systems Air Floatation and Belt Filter Press
33.33 Gravity Separation
33.34 Anaerobic Digestion
34. CLASSIFICATIONS OF MANURE
34.1 Types
34.1.1 Animal Manure
34.1.2 Compost
34.1.3 Green Manure
34.2 Uses
34.2.1 Animal Manure
34.3 Issues
34.3.1 Livestock Antibiotics
34.3.2 Bulky Organic Manures
34.3.3 Farmyard Manure
34.3.4 Sheep and Goat Manure
34.3.5 Poultry Manure
34.3.6 Concentrated Organic Manures
34.3.7 Oil Cakes
34.3.8 Other Concentrated Organic Manures
34.3.9 Animal Based Concentrated Organic Manures
35. CROP NUTRIENT PRODUCTION
35.1 Crop Nutrients
35.2 Nutrients Plants Require for Growth
35.3 Soil-Derived Macronutrients
35.4 Soil-Derived Micronutrients
35.5 The Most Important Crop Nutrients
35.6 Importance of Crop Nutrition Management
36. ISO STANDARDS
37. FERTILIZER STANDARDS LIST
38. FACTORY LAYOUT AND PROCESS FLOW CHART & DIAGRAMS
39. PHOTOGRAPHS OF PLANT AND MACHINERY WITH SUPPLIER’S CONTACT DETAILS
• Ammonia Chillers
• Fertilizer Cleaner
• Fertilizer Pan Mixer
• Fertilizer Granule Making Machine
• Fertilizers Bagging and Packaging Machine
• Fertilizer Granulator
• Blender Machine
• Hot Blast Valve & Blast Furnace
• Pulverizer Mills
• Hammer Mill
• Bucket Elevator
• Air Compressor
• Ribbon Mixer
• Tray Dryer
• EOT Crane
• Weigh Feeder
• High Pressure Compressor
• Control Panel
• Steel Jacketed Tank
• Storage Tank
Sample Chapters
Add Your Comments
About NIIR PROJECT CONSULTANCY SERVICES |
NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.
Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.
NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.
Let's Connect
Fill in the form below, &
we'll get back to you within 24 hours.