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Wire & Cable Projects

Wire and cables plays an important part in our surrounding. A cable is two or more wires running side by side and bonded, twisted or braided together to form a single assembly. In mechanics cables, otherwise known as wire ropes, are used for lifting, hauling and towing or conveying force through tension. In electrical engineering cables used to carry electric currents. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers.

Whether it is steel ropes ,cables, springs or screws, the products of the wire, cable and wire –processing industry are practically everywhere. They may look unassuming, but they are indispensable when it comes to the transmission of electric power or electronic data, and they assure that mechanical systems function well. The technological and economic development of a society is closely connected with the wire and cable industry and its suppliers. Since basically all areas of life rely on wire and the products that are manufactured from wire, and while their property potential is seemingly not yet exhausted, the wire, cable and wire processing industry is constantly faced with new challenges. In order to meeting these challenges it require machinery, tooling, accessories, ancillary equipment and services that are as efficient as possible in their utilization of energy and raw materials, and which produce as little waste as possible during startup and production.

Wires and cables sector basically consists of two areas: power and telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). Power cables are of 3 types depending on the intensity of power. Low-tension sector requires cables upto 1.1 KV and predominantly uses PVC insulation and jacketing. The medium tension power cables between 1.1 KV and 11 KV are based on PE as well as PVC. The high tension sector beyond 11 KV uses PE only. The low tension cables are used for tertiary distribution of power mainly from substations to buildings. Housing sector requires many other products for myriad applications. The medium tension cables generally use crosslinkable PE compounds while the high-tension cables use continuous vulcanization cables made from PE (LDPE). Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductivity annealed copper wires insulated with oil impregnated paper tapes. Aluminium conductors have progressively come into use.

The market is divided into different segments in terms of product variation. The basic divi-sion is between cables and conductors. Cables are either power cables or control cables. Power cables supply energy at voltages upto 230 KV. Control cables are low voltage cables (upto 0.6 KV) used to transmit control signals in switch boards. The conducting material can be copper or aluminium with insulating material, PVC, XLPE, elastomers or paper. The cable market is segmented by the combination of material used to form the conductor, the insulator, sheathing and armouring.

Power cable industry in India is eyeing an estimated Rs 50 billion market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 million. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 billion, besides Rs 69.5 billion for power transmission. Demand for cables should roughly be of the order of 3.5% of the investment in power generation and 2% for power transmission.

The expansion in output in the later years was basically an outcome of a spurt in industrial demand. High and low demand rates have characterised the industry for quite some time. During 2000-01 the production has been estimated at 30,000 km, about 18% lower than in the preceding year at 36,500 km. The 2000-01 level was only as high as that in 1993-94. The year 2003-04 witnessed a boom period with a very high growth rate. The demand was projected to grow from about 32,000 km in 2003-04, 38,000 km in 2006-07 and to 45,000 km in 2009-10.

The Indian power cable industry has about a dozen producers in the organised sector, claiming more than two-thirds share of the market. The unorganised sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organised sector has been manu-facturing high voltage and speciality cables, the unorganised sector limits itself to the relatively low voltage market. The organised segment caters also to the industrial market.

The State Electricity Boards remain the major buyers for power cables. Small buyers of power cables also include companies having their own power distribution within plant limits. Conforming to their need-patterns, they require low tension PVC and medium tension XLPE cables. It is obvious that the client profile is changing from what it was. The thrust has slowly shifted to private sector and exports.

Private power generation companies like BSES, with expansion plans underway, are generating significant demand. Nonetheless, for the time being the State Electricity Boards continue to be the big customers. The major players in the organised industry are: Cable Corporation of India, Universal Cables, Fort Gloster, Industrial Cables, Uniflex Cables, RPG Cables, Finolex Cables, Paramount and Hindustan Vidyut Products.

Moreover, the global renewable energy industry is very well suitable for a boost of the cable industry. The upcoming challenges will be offshore installations with special tower cables in the renewable energy sector in the coming years.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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COPPER WIRE DRAWING (From Higher Size To Very Thin Size Used In Electrical Cables) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Copper wire is an essential material for electrical cables and motor and transformer winding. Copper wire is available in different gauges (42 gauges to 18 gauges). The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is a heavy market for copper wire in motor and transformer manufacture and the copper is also used in rewinding of motors and transformers. Whatever the motor may be the winding of copper wire is done. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes. Copper is used mainly in the electrical industry for manufacturing parts of electrical apparatus, bus bars, wire etc. Copper is not very ductile at temperature from 250 to 6000C and cannot be forged or stamped at temperatures above 8000C, due to its high brittleness. Pure copper is very seldom forged or stamped and usually only its alloys bronze and brass are subjected to forging and pressing. Wire is made by cold drawing hot-rolled wire/rod through one or more dies, to decrease its size and increase the physical properties. The wire rod about 7/32" (6mm) in diameter is rolled from a single billet and cleaned in an acid bath to remove scale rust and coating. The coating is applied to prevent oxidation, neutralize any remaining acid and to act as a lubricant or a coasting to which a later applied lubricant may cling. There is a very good scope for this product and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Metal Aids India, Mumbai Nissan Copper Limited Samitan Electropowers (P) Limited S. M. Enterprises, New Delhi Niki Cables Industries Bharat Insulation Company (India) Ltd Elecon Conductors Limited Saru Concast Alloys Pvt. Ltd. GTB Indo Exports Shree Nursingsahay Mudungopal Engineers Private Limited Metro Steel Corporation Optiflex Industries Nana Udyog Saru Copper Alloy Semis (P) Ltd. Manhar Metal Supply Corporation Harness Techniques(i) Pvt Ltd National Wire Industries Metal Aids India Indo German Wire Screen Co. A. P. S. Enterprises Oasis Electronics Max Engineering and Marketing Company KMA Electricals (P) Ltd. Sharpwire Industries (India) Private Limited Kawa Machine Tools Sdn Bhd Dali Electronics Vijay Trading Corporation
Plant capacity: 150 MT/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: 167 Lakhs
Return: 45.00%Break even: 42.00%
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POWER CABLE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The Power cable is the key element of new generation Power distribution network. Wire and cables plays an important part in our surrounding. A cable is two or more wires running side by side and bonded, twisted or braided together to form a single assembly. In mechanics cables, otherwise known as wire ropes, are used for lifting, hauling and towing or conveying force through tension. In electrical engineering cables used to carry electric currents. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers. Essential power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil-impregnated paper tapes. The single or multicores assemble in them enclosed in an impermeable metal sheath, and where necessary depending on installation conditions, the assembly is protected by steel armoring. Modern cable technology is still pursuing the above ideal, but today many other additional factors have also to be considered, as indicated in the following notes (dealing with oil impregnated paper insulated cables), which are divided into three main parts, the first dealing with cable design, the second part outlines modern manufacturing methods and the third section discusses installation requirements. To the electrical industry faced with the continuing and probably inevitable increase in the cost of copper, the economic factor has necessarily been of vital importance. The Indian Cable Industry already has Co-operated readily with Government and the electric power industry in the country in producing aluminium- conductor insulated power cables. They have also established elaborate training facilities for wiremen and electricians in the jointing and installation of aluminium cables. The switch-over to aluminium for power and house-wiring cables in India has been dictated mainly from the point of view of availability and the difficult foreign exchange situation now prevailing. However, when free market conditions resume and when copper becomes freely available either from imports or by exploitation of indigenous copper ore reserves, the cable industry expects that a fair share or such copper will be allocated to it and the electric power industry in adequate quantities so that copper or aluminium could be used in cables to suit customer preference, technical requirements and real economics. The selection process of power cables is almost the same as that of a bus system. The basic data for selection would suffice the majority of applications. For site conditions and lying arrangements, which may influence the basic rating of a cable, corresponding daerating factors is also indicated. The information covered for the users to select their cable requirements. PVC coated cables and wires are extensively used in all electrical linings, domestic lightings and all other purposes. Parkway lighting, river crossings, and lighting of the grounds of an institution are among the more common applications of armoured cable. According to the present policy of the India Government, this time, PVC coating on electric cables and wire is exclusively reserved for development in small scale sector or in the cottage industries. Power cables play a small but significant part in infrastructure activities. With strong investments proposed across sectors such as power, realty, industrial and telecom, the cable industry in India is slated for a strong growth going forward. In India, the underground electricity distribution networks are rapidly undergoing upgrades to meet the growing requirements of quality power for industrial and residential use. There are also increasing trends of converting the overhead line to underground cables in low tension (LT) & high tension (HT) network in urban distribution networks. The demand for PVC coated electrical wires (with the rapid electrification all over the country) is increasing at a rapid rate. Hence there is a bright scope for starting new units in this field. Few Indian Major Players are as under: Asian Cables & Inds. Ltd. Cable Corpn. Of India Ltd. Central Cables Ltd. Chandresh Cables Ltd. Cords Cable Inds. Ltd. Delton Cables Ltd. Emgee Cables & Communications Ltd. Gateway Systems (India) Ltd. Havells India Ltd. Hindusthan Vidyut Products Ltd. I L A C Ltd. Incab Industries Ltd. Moti Electric Industries Ltd. Paragon Power Cable Ltd. Polycab Wires Pvt. Ltd. Power Infotech Ltd. Ravin Cables Ltd. Vora Wires Inds. (India) Ltd.
Plant capacity: 2050 MT/Annum Aluminium Power Cable,350 MT/Annum Copper Power CablePlant & machinery: 95 Lakhs
Working capital: -T.C.I: Cost of Project : 357 Lakhs
Return: 45.00%Break even: 63.00%
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PVC Wires and Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile PVC copper wires are used extensively in making power transformers, panel boards, electric motors, etc. PVC (polyvinyl chloride) is a versatile thermoplastic material obtained from ethylene (petro chemistry product) and salt by vinyl chloride polymerization. The cables are suitable for use on AC single phase or three phase (earthed or unearthed) systems for rated voltage up to and including 1100 volts. These cables can be used on DC systems for rated voltage up to and including 1500 volts to earth. Types of PVC cables are: • PVC insulated entwined wires used for service connections • Twin twisted PVC insulated wire for appliances • Flat type PVC cord having two parallel PVC insulated wires for appliances • Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing • PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC • PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Application • PVC wires & cables are used in home appliance, house wiring, T.V, VCR control pannel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests it’s used everywhere, where electricity is to be carried from one point to another with safety. • Domestic cables & wires used extensively. These types of cable are used in house wiring, wiring of T.V, Video & Control panel circuits. These types of wires are used where temporary wiring for domestic use is necessary. • Power cables are used mostly by electricity boards & big industries where consumption of electricity is large. These cables are used for domestic supply of electricity in big towns of cities or in workshops . ? Market Potential PVC is one of the most used plastic materials in the world. At global level, demand for PVC exceeds 35 million tonnes per annum and it is in constant growth (+5% on global average), with higher growth rates in the developing countries. In the funding scenario & with the overall economic scenario gaining accelerated momentum, robust growth over the next few years across the cable industry in India is expected. It is estimated that there are around 1,000 cable making companies across the world. Demand is stimulated by major electrification programmes to extend energy networks.
Plant capacity: 3992 Coils/ Day Plant & machinery: 234 Lakh
Working capital: -T.C.I: 4481 Lakh
Return: 70.00%Break even: 18.00%
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PVC & XLPE Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A power cable is an assembly of two or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Cables consist of three major components: conductors, insulation, and protective jacket. The makeup of individual cables varies according to application. Power cables use stranded copper or aluminium conductors, although small power cables may use solid conductors. Copper has a higher conductivity than aluminium. PVC cables are used in home appliance, house wiring, T.V, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC cables are in house wiring. XLPE coated cables and wire are extensively used in all electrical linings, domestic lightings and all other purposes. Parkway lighting, river crossings, and lighting of the grounds of an institution are among the more common applications of armored cable. The market is divided into different segments in terms of product variation. The basic division is between cables and conductors. Cables are either power cables or control cables. Power cables supply energy at voltages up to 230 KV. Control cables are low voltage cables (up to 0.6 KV) used to transmit control signals in switch boards. The conducting material can be copper or aluminium with insulating material, PVC, XLPE, elastomers or paper. Power cable industry in India is eyeing an estimated Rs 50 bn market to unfold. The major players in the organized industry are: Cable Corporation of India, Universal Cables, Fort Gloster, Industrial Cables, Uniflex Cables, RPG Cables, Finolex Cables, Paramount and Hindustan Vidyut Products. Due to demand growth, it is a good project for entrepreneurs to invest & any entrepreneurs venture into this field will be successful.
Plant capacity: PVC Cables 1 Core: 785100 KM/annum,PVC Cables 2 Core: 8700 KM/annum,XLPE Cables 1 Core: 7800 KM/annum, XLPE Cables 2 Core : 3600 KM/annumPlant & machinery: Rs. 764 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 2997 Lakhs
Return: 31.00%Break even: 55.00%
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Fiber Optical Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

An optical fiber (or optical fibre) is a flexible, transparent fiber made of extruded glass (silica) or plastic, slightly thicker than a human hair. It can function as a waveguide, or “light pipe”, to transmit light between the two ends of the fiber.Power over Fiber (PoF) optic cables can also work to deliver an electric current for low-power electric devices. The field of applied science and engineering concerned with the design and application of optical fibers is known as fiber optics. Optical fibers are widely used in fiber-optic communications, where they permit transmission over longer distances and at higher bandwidths (data rates) than wire cables. Fibers are used instead of metal wires because signals travel along them with less loss and are also immune to electromagnetic interference. Fibers are also used for illumination, and are wrapped in bundles so that they may be used to carry images, thus allowing viewing in confined spaces. Specially designed fibers are used for a variety of other applications, including sensors and fiber lasers. Fiber-optic communications is based on the principle that light in a glass medium can carry more information over longer distances than electrical signals can carry in a copper or coaxial medium or radio frequencies through a wireless medium. The purity of today’s glass fiber, combined with improved system electronics, enables fiber to transmit digitized light signals hundreds of kilometers without amplification. With few transmission losses, low interference, and high bandwidth potential, optical fiber is an almost ideal transmission medium. Few Indian Major Players are as under • Aksh Optifibre Ltd. • Birla Ericsson Optical Ltd. • Optel Telecommunications Ltd. • Spectra Punjab Pvt. Ltd. • Sterlite Telecables Ltd. • Tamilnadu Telecommunications Ltd.
Plant capacity: Fiber Optical Cables : 50 KMeters/DayPlant & machinery: Rs 3563 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 4266 Lakhs
Return: 19.00%Break even: 46.00%
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Fiber Optical Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

An optical fiber (or optical fibre) is a flexible, transparent fiber made of extruded glass (silica) or plastic, slightly thicker than a human hair. It can function as a waveguide, or “light pipe”, to transmit light between the two ends of the fiber.Power over Fiber (PoF) optic cables can also work to deliver an electric current for low-power electric devices. The field of applied science and engineering concerned with the design and application of optical fibers is known as fiber optics. Optical fibers are widely used in fiber-optic communications, where they permit transmission over longer distances and at higher bandwidths (data rates) than wire cables. Fibers are used instead of metal wires because signals travel along them with less loss and are also immune to electromagnetic interference. Fibers are also used for illumination, and are wrapped in bundles so that they may be used to carry images, thus allowing viewing in confined spaces. Specially designed fibers are used for a variety of other applications, including sensors and fiber lasers. The extensive use of fiber optic cables in the telecommunications industry has provided the technological and economical platform for practical deployment in many other applications. Current industries using fiber optic cables for demanding security applications include: Aerospace , Bridges , Nuclear Facilities ,Highways and Traffic Intersections , Department of Energy and other areas also. Despite enormous potential generated by the growth of the end-user segments, the cable industry (both sectors - power and telecom cables) has remained sluggish. In the telecom sector, the processes of private entry encountered several policy roadblocks in the early stages. None-theless, the industry is on the move with the telecom sector getting globalised and transformed technologically with the shift from jelly-filled (JFTC) to optic fibre cables (OFC). Out of the total market of telecom cables, JFTC accounts for over two-third, while the balance goes to the optic fibre cables. The industry recorded a very impressive growth of 115% in 2004-05 over the preceding year. Thus, Fiber Optical Cables is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Aksh Optifibre Ltd. • Birla Ericsson Optical Ltd. • Optel Telecommunications Ltd. • Spectra Punjab Pvt. Ltd. • Sterlite Telecables Ltd. • Tamilnadu Telecommunications Ltd.
Plant capacity: 50 KMeters/DayPlant & machinery: Rs 3563 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 4266 Lakhs
Return: 19.00%Break even: 46.00%
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PVC Wire & Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The generation, transmission, and distribution of power involve electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low-voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power. Cables are the source of carrying power and signal in power plants, refineries, process industries. Cable network can carry fire from one place to another in the event of fire caused due to external sources or due to short circuit. Power cable industry in India is eyeing an estimated Rs 50 bn market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 mn. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 bn. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bindawala Cables & Conductors Ltd. • Gem Cables & Conductors Ltd. • I L A C Ltd. • Industrial Cables (India) Ltd. • Omega Cables Ltd. • Opal Industries Ltd. • Sanco Industries Ltd. • Skytone Electricals (India) Ltd. • Torrent Cables Ltd. • Universal Cables Ltd. • Vimal Flexsol Ltd.
Plant capacity: Single Core Wires (THHN/THWN) 60 KM/Day,Single Core Stranded (CU/PVC)45 KM/Day,Multiple-Core Flexible-Wire (Sheathed)21 KM/DayPlant & machinery: Rs 55 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 189 Lakhs
Return: 31.00%Break even: 71.00%
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PVC Wire & Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The generation, transmission, and distribution of power involve electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low-voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power. Cables are the source of carrying power and signal in power plants, refineries, process industries. Cable network can carry fire from one place to another in the event of fire caused due to external sources or due to short circuit. Power cable industry in India is eyeing an estimated Rs 50 bn market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 mn. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 bn. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bindawala Cables & Conductors Ltd. • Gem Cables & Conductors Ltd. • I L A C Ltd. • Industrial Cables (India) Ltd. • Omega Cables Ltd. • Opal Industries Ltd. • Sanco Industries Ltd. • Skytone Electricals (India) Ltd. • Torrent Cables Ltd. • Universal Cables Ltd. • Vimal Flexsol Ltd.
Plant capacity: Single Core Wires (THHN/THWN)465 KM/Day •Single Core Stranded (CU/PVC)350 KM/Day •Multiple-Core Flexible-Wire (Sheathed) 164 KM/DayPlant & machinery: Rs 225 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1034 Lakhs
Return: 30.00%Break even: 62.00%
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High Tensile Wire Used in Prestressed Concrete Poles and Railway Sleepers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

High tensile wires are those which can withstand great strain without breaking or becoming deformed. High tensile wire is made with higher carbon steel. The increased carbon content increases the wire’s strength and elongation. As the carbon percentage content rises, steel has the ability to become harder and stronger through heat treating; however, it becomes less ductile. Regardless of the heat treatment, a higher carbon content reduces weldability. In carbon steels wire, the higher carbon content lowers the melting point. It has high strength, adequate ductility, Bendability, which is required at the harping points and near the anchorage, low relaxation to reduce losses and minimum corrosion. High tensile wire for pre-stresses in concrete structure by virtue of improved proportional limit, higher ductility combines with higher strengths. High Tensile Wires are used in Pre-stressed Concrete Industry, large bridges, Flyovers, Ports and Road Dividers. High tensile wire improves the bond strength between pre-stressed steel wire and concrete. Reduces the frictional losses between pre-stressed wire and concrete and increases the anchorage efficiency. Under the dispensations of the government's Industrial Policy of the post-liberalisation era, four steps changed the direction of the steel industry in India. These were (i) freedom to set up integrated steel plants in the private sector; (ii) placing imports of steel under OGL (open general licence); (iii) reduction of import duties on both steel and scrap; and (iv) decontrol of domestic prices. As a result, India has come to enjoy a cost advantage compared to most countries. The domestic demand is based on the per capita consumption in the urban sector increasing from 77 kg to 165 kg in 2019-20 at an annual growth of 5%. As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Aditya Ispat Ltd. • Bedmutha Industries Ltd. • Bindawala Cables & Conductors Ltd. • Calcast Ferrous Ltd. • D & H India Ltd. • Himachal Tubes & Wires Ltd. • Radiant Wires Ltd. • Rakan Steels Ltd. • S K M Steels Ltd. • Sail Bansal Service Centre Ltd. • Utkarsh Tubes & Pipes Ltd. • VandanaUdyog Ltd.
Plant capacity: 60 MT/dayPlant & machinery: 224 lakhs
Working capital: -T.C.I: Cost of Project : 958 lakhs
Return: 27.00%Break even: 58.00%
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Aluminium Wire & Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wire means Solid conductor or Insulated conductor which has strength and with cover or without cover and Cable means Insulated conductor (Solid or Strended) or two more than insulated conductor are kept together in insulated layer. These are made out of high strength Aluminium-Magnesium-Silicon alloy. As compared to conventional ACSR, AAAC are of lighter weight, comparable strength & current carrying capacity, lower electrical losses and superior corrosion resistance. This has given AAAC a wide acceptance in the distribution and transmission lines. This conductor has a minimum conductivity of 52.5% IACS. The conductor made from aluminium alloys is suitable in urban areas as they provide better tensile strength and conductivity.AAAC exhibits excellent corrosion resistance especially in coastal and polluted industrial areas due to absence of steel core. The wires and cables market in India comprises nearly 40% of the electrical industry.As aluminium is set for the largest annual demand increase among industrial metals with copper replacement in wire and cables as one of the key drivers, the low-cost metal is expected to replace at least 20 percent of copper usage in the near-term.According to industry experts, it is expected to double in size in the next five years. The market is growing at a CAGR of 15% as a result of growth in the power and infrastructure segments.As a whole there is a good scope for new entrepreneur with manufacturing of good quality of product. Few Indian Major Players are as under • Anamika Conductors Pvt. Ltd. • Arfin India Ltd. • Bindawala Cables & Conductors Ltd. • Hind AluminiumInds. Ltd. • Lumino Industries Ltd. • Sun Industries Ltd. • TirupatiAluminium Ltd. • Vedanta Ltd.
Plant capacity: Aluminium Wire (AAAC) Conductor: 900 MT/Annum Aluminium Wire (ACSR) Conductor: 400 MT/Annum Aluminium Cables: 450MT/AnnumPlant & machinery: Rs 314 lakhs
Working capital: -T.C.I: Cost of Project : Rs 579 lakhs
Return: 28.00%Break even: 62.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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