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Wire & Cable Projects

Wire and cables plays an important part in our surrounding. A cable is two or more wires running side by side and bonded, twisted or braided together to form a single assembly. In mechanics cables, otherwise known as wire ropes, are used for lifting, hauling and towing or conveying force through tension. In electrical engineering cables used to carry electric currents. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers.

Whether it is steel ropes ,cables, springs or screws, the products of the wire, cable and wire –processing industry are practically everywhere. They may look unassuming, but they are indispensable when it comes to the transmission of electric power or electronic data, and they assure that mechanical systems function well. The technological and economic development of a society is closely connected with the wire and cable industry and its suppliers. Since basically all areas of life rely on wire and the products that are manufactured from wire, and while their property potential is seemingly not yet exhausted, the wire, cable and wire processing industry is constantly faced with new challenges. In order to meeting these challenges it require machinery, tooling, accessories, ancillary equipment and services that are as efficient as possible in their utilization of energy and raw materials, and which produce as little waste as possible during startup and production.

Wires and cables sector basically consists of two areas: power and telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). Power cables are of 3 types depending on the intensity of power. Low-tension sector requires cables upto 1.1 KV and predominantly uses PVC insulation and jacketing. The medium tension power cables between 1.1 KV and 11 KV are based on PE as well as PVC. The high tension sector beyond 11 KV uses PE only. The low tension cables are used for tertiary distribution of power mainly from substations to buildings. Housing sector requires many other products for myriad applications. The medium tension cables generally use crosslinkable PE compounds while the high-tension cables use continuous vulcanization cables made from PE (LDPE). Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductivity annealed copper wires insulated with oil impregnated paper tapes. Aluminium conductors have progressively come into use.

The market is divided into different segments in terms of product variation. The basic divi-sion is between cables and conductors. Cables are either power cables or control cables. Power cables supply energy at voltages upto 230 KV. Control cables are low voltage cables (upto 0.6 KV) used to transmit control signals in switch boards. The conducting material can be copper or aluminium with insulating material, PVC, XLPE, elastomers or paper. The cable market is segmented by the combination of material used to form the conductor, the insulator, sheathing and armouring.

Power cable industry in India is eyeing an estimated Rs 50 billion market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 million. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 billion, besides Rs 69.5 billion for power transmission. Demand for cables should roughly be of the order of 3.5% of the investment in power generation and 2% for power transmission.

The expansion in output in the later years was basically an outcome of a spurt in industrial demand. High and low demand rates have characterised the industry for quite some time. During 2000-01 the production has been estimated at 30,000 km, about 18% lower than in the preceding year at 36,500 km. The 2000-01 level was only as high as that in 1993-94. The year 2003-04 witnessed a boom period with a very high growth rate. The demand was projected to grow from about 32,000 km in 2003-04, 38,000 km in 2006-07 and to 45,000 km in 2009-10.

The Indian power cable industry has about a dozen producers in the organised sector, claiming more than two-thirds share of the market. The unorganised sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organised sector has been manu-facturing high voltage and speciality cables, the unorganised sector limits itself to the relatively low voltage market. The organised segment caters also to the industrial market.

The State Electricity Boards remain the major buyers for power cables. Small buyers of power cables also include companies having their own power distribution within plant limits. Conforming to their need-patterns, they require low tension PVC and medium tension XLPE cables. It is obvious that the client profile is changing from what it was. The thrust has slowly shifted to private sector and exports.

Private power generation companies like BSES, with expansion plans underway, are generating significant demand. Nonetheless, for the time being the State Electricity Boards continue to be the big customers. The major players in the organised industry are: Cable Corporation of India, Universal Cables, Fort Gloster, Industrial Cables, Uniflex Cables, RPG Cables, Finolex Cables, Paramount and Hindustan Vidyut Products.

Moreover, the global renewable energy industry is very well suitable for a boost of the cable industry. The upcoming challenges will be offshore installations with special tower cables in the renewable energy sector in the coming years.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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Jelly Filled Cables

Jelly filled cable is an underground cable having polythene as insulation on conductors and the inter-spaces between the conductors is fully filled with petroleum jelly. Petroleum jelly prevents ingress of moisture and water inside the core in the event of any damages to the cable. The Cable is circular throughout its length and is free from any physical defects.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Instrument Cable

Instrumentation cables are multiple conductor cables that convey low energy electrical signals used for monitoring or controlling electrical power systems and their associated processes. These cables are used in diverse applications within industrial process manufacturing plant for control, communication, data (analog/digital) and voice transmission signals etc. The India structured cabling market was valued at $419.4 million in 2017 and is forecasted to witness a CAGR of 12.9% during 2018–2023. Growing demand for copper cables, surging data center market, increasing number of product launch activities, and rising demand for better bandwidth are supporting the structured cabling market growth in India.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • AkshOptifibre Ltd. • Birla Cable Ltd. • Cords Cable Inds. Ltd. • Crystal Cable Inds. Ltd. • D C X Cable Assemblies Pvt. Ltd. • D R S Cables Pvt. Ltd.
Plant capacity: 500V Overall Screened Single and Multipair Armoured Instrumentation Cable 90 Meter: 44297 Pkts./DayPlant & machinery: Rs 94 lakhs
Working capital: -T.C.I: Cost of Project: Rs 953 lakhs
Return: 24.00%Break even: 38.00%
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House Wire

House wires are available in various types such as Fire retarding/fire retardant cables [FR cables], Fire retardant Low smoke halogen cables [FRLSH cables] and Fire retardant zero halogen cables [FRZH cables].PVC Cables are used for power distribution in all types of electrical wiring, control cables, House cables and Telephone cables. With the development of industrial sector and with increase in power generation the demand of the cable is going to be more. The demand for electrical wire is met through import and domestic production. The demand for electrical wire is projected to reach 4,012 tons and 6,462 tons by the year 2017 and 2022.Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Bharat Insulation Co. (India) Pvt. Ltd. • Choice Wires Pvt. Ltd. • D P Wires Ltd. • Elite Conductors Ltd. • G K Winding Wires Ltd. • H D Wires Pvt. Ltd. • J K Cables Ltd.
Plant capacity: 1100V House Wire PVC Insulated: 1600 Coils/DayPlant & machinery: Rs 90 lakhs
Working capital: -T.C.I: Cost of Project: Rs 955 lakhs
Return: 25.00%Break even: 39.00%
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Instrument Cable Manufacturing Industry

Instrument Cable Manufacturing Industry. Production of Instrumentation Cable Instrumentation cables are used to convey low-energy electrical signals for monitoring and controlling electrical power systems. The functions of measurement and control are dependent on the electronic circuitry. These cables possess electrical, thermal, and physical properties and are designed to face harsh conditions like flames or surface abrasion. Instrumentation cables find applications in industrial manufacturing plants to connect electrical instrument circuits and provide communication services for process plants with detailed signal transfer. They also find applications in power plants, steel casting industry, oil refineries and building of ship deck machinery, rolling stock, telecommunication signals and others. The demand for instrumentation cables is primarily driven by the need for power due to growing industrialization. Instrumentation cables are majorly used for conveying low-energy electrical signals for monitoring and controlling electrical systems and sensors. These cables are manufactured according to the different industries need with varied thermal and physical properties that are designed to stand harsh conditions like flames or explosions. Emergence of microprocessor based/computerized instrumentation has significantly necessitated stringent quality requirements along with special electrical parameters for instrumentation cables which augment the technological innovation in instrumentation cables and boosted the market growth in parallel with emergence of internet of things (IoT). Market Outlook Industry analysts forecast the global instrumentation cables Market to grow at a CAGR of 4.09% during the period 2017-2023. Instrumentation cables find applications in industrial manufacturing plants to connect electrical instrument circuits and provide communication services for process plants with detailed signal transfer. They also find applications in power plants, steel casting industry, oil refineries and building of ship deck machinery, rolling stock, telecommunication signals, and others. The demand for instrumentation cables is primarily driven by the need for power due to growing industrialization. Major driver in global instrumentation cables market is growing adoption of the advance monitoring systems and the usage of IoT has been a major factor driving the global instrumentation cables market growth. In addition, the rising opportunities in oil & gas industries and the expansion of smart cities and infrastructure have led to the enlarged demand for instrumentation cables. Instrumentation cables are used to ensure the safety, reliability, and continuous operation of technology in naval vessels. There is growing focus of manufacturers towards improving the marine deck machinery. This in turn, will demand the need for data signals for operation, which will subsequently fuel the need for instrumentation cables. The adoption of technical products is increasing in APAC due to the growing population, urbanization, and industrialization. Also, there is a growing dependence on renewable energy sources to meet the rising demand for electricity. This in turn, will create the need for instrumentation cables. Furthermore, the rise in generation of nuclear power in countries such as China, South Korea, and India will also drive the adoption of instrumentation cables in this region. Wires and cables industry in the India The Indian wire and cable industry in the last 5 years has grown at around 14-15 percent CAGR and this growth rate is expected to increase to 15-16 percent CAGR in the next 5 years, catapulting the total current market of Rs. 49,000 to Rs. 100,000 Cr in the next five years, a good sign for companies to share a pie in this growth and nudge themselves towards top position. The India wires and cables market is comprised of various independent manufacturers that specialize in designing, manufacturing of their products. The wires and cables market in India is led by five major players including Polycab wires, Sterlite technologies, Finolex cables, KEI Industries and Havells India, who cover around ~% of organized market for wires and cables. The wires and cables market in India comprises nearly 40 per cent of the electrical industry and is growing at a CAGR of 15 per cent as a result of growth in the power and infrastructure segments. Each segment in the wires and cables industry such as power cables, control cables, communication cables and others is subject to a gamut of different factors such as price cuts and number of units sold that play an important role in determining their respective revenues. The Transmission and Distribution sector continues to remain in focus, especially, with the outlay of Rs. 2.6 lakh crore announced by the Government for the five-year period ending FY2022. Top Cable Companies in India 2018: • Polycab India Limited • KEI Industries Limited • Sterlite Technologies Limited • Finolex Cables Limited • Birla Cable Limited* (M.P. Birla Group) • Vindhya Telelinks Limited* (M.P. Birla Group) • Universal Cables Limited* (M.P. Birla Group) • Havells India Limited • Sterlite Power Transmission Limited • RR Kabel • Gupta Power Infrastructure Limited • KEC International Limited (With RPG Cables) • Apar Industries Limited (Unit: Uniflex Cables) • V-Guard Industries Pvt. Ltd. • Aksh Optifibre Limited • CMI Limited • Paramount Communications Limited • Dynamic Cables Limited • Chandresh Cables Limited: Avocab Global Wire and Cable Market The global wire and cable market is expected to reach US$ 235.9 Bn by 2026, expanding at a CAGR of 4.1% from 2018 to 2026. According to the report, the global market is expected to continue to be influenced by a range of macroeconomic and industry-specific factors. Asia Pacific is likely to continue to be at the forefront of global demand, with the market in the region expanding at the CAGR of 4.8% through 2026. The demand for wire and cables is directly reliant on the expansion of the industrial sector and infrastructure development in the power generation and transmission, telecommunication, and residential and commercial sectors. Rapid urbanization and rising global population have increased the demand in these areas, thereby offering multiple opportunities to the global wire and cable market. Increasing reserves in smart grid technology, growing renewable energy production, and government initiatives for upgrading the transmission and distribution systems are expected to drive this market. Adoption of smart grid technology has fulfilled the rising need for grid interconnections, significantly resulting in increased investments in new submarine and underground cables. In addition, the market growth is attributed to the growing offshore wind farms and high voltage direct current links. Increasing urbanization and increasing government investments into expansion of power transmission & distribution networks across developed and developing economies are major factors driving growth of the global wire and cable market. In addition, increasing construction of residential and commercial buildings and growing demand for uninterrupted electricity are other major factors expected to boost growth of the global wire and cable market over the forecast period. Tags #Instrument_Cable, #Instrumentation_Cables, #Manufacture_of_Instrumentation_Cables, Instrument Cable Manufacturing Business, Instrumentation Cables Manufacture, #Manufacturing_of_an_Instrument_Control, #Signal_Cables, Cable Manufacturing Plant, #Manufacture_of_Electric_Cables, Electric Instrumentation Cables Manufacture in India, #Wires_&_Cables_Manufacture, Cables Industry, Cable Manufacturing, Instrumentation Cable and Wire Manufacture, Electric Wire and Cable Manufacturing Plant, Wire Making Business, Wire and Cable Making Unit, Cable Manufacture, #Profitable_Business_Ideas_in_Wire_&_Cable_Manufacturing_Industry, How to Start Cables Manufacturing Business, How to Build a Cable Manufacturing Factory, Wire and Cable Manufacture, Manufacture of Cable, #Project_Report_on_Cable_Manufacturing_Industry, Detailed Project Report on Instrumentation Cables Manufacture, Project Report on Instrument Cable Manufacturing Business, Pre-Investment Feasibility Study on Instrument Cable Manufacturing Business, #Techno_Economic_feasibility_study_on_Instrument_Cable_Manufacturing_Business, Feasibility report on Instrument Cable Manufacturing Business, Free Project Profile on Instrument Cable Manufacturing Business, #Project_profile_on_Cable_Manufacturing, Download free project profile on Instrument Cable Manufacturing Business
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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PVC Wire and Cable Manufacturing Industry

PVC Wire and Cable Manufacturing Industry. Electrical Cables. Electric Wire for House. Production of PVC Insulated House Wire House wiring consists of an electrical wiring system that distributes energy to be used in equipment and appliances around the house. It also involves the proper installation and operation of the electrical outlets, switches, breakers, meter base and different electrical circuits. Features • Excellent Electrical & mechanical properties. • High Flame retardant properties. • Higher Flexibility ensure easy handling & longer life. • Steam and boiling water resistant & anti-rodent. • 100% copper conductivity • 99.96% pure electrolytic copper • Dual layer in insulation provides better strength • High flexibility due to uniform bunching. • Attractive packaging • High ageing property These wires are flame retardant and PVC insulated making them highly suitable for domestic household applications. These house wires at highly economical prices in market. The wire offered by is widely used in houses and apartments for wiring purposes. Available in numerous technical specifications, this wire is known for its excellent finish, durability and can be availed at marginal prices. Market Outlook India insulated wire and cable market is forecast to grow at a CAGR of 10.3% through 2023, predominantly on account of growing government investments towards infrastructure development projects. Development of Smart Cities across the country under Smart Cities Mission coupled with increasing number of electronic devices per household and development of manufacturing industries under the ‘Make in India’ initiative, which is driving demand for power, are expected to boost market demand in the coming years. Moreover, growing demand for reliable, efficient energy and data communication from rural areas and tier II and tier III cities and towns would positively influence the country’s insulated wire and cable market. Moreover, growing demand for reliable, efficient energy and data communication from rural areas and tier II and tier III cities and towns would positively influence the country's insulated wire and cable market. Some of the major players operating in India insulated wire and cable market are Polycab Wires Pvt. Ltd., Havells India Ltd., Finolex Cables Limited, KEI Industries Ltd., RR Kabel Limited, Universal Cables Ltd., Uniflex Cables Limited, V – Guard Industries Ltd, Gupta Power Infrastructure Limited, KEC International Limited, etc. Wire and Cable Industry The wires and cables market in India comprises nearly 40 per cent of the electrical industry and is growing at a CAGR of 15 per cent as a result of growth in the power and infrastructure segments. The wires and cables market in India is highly fragmented, with the presence a number of small and medium enterprises. The organized sector manufactures high voltage durable and specialty cables, whereas the unorganized sector mainly captures the low voltage market, where products are mainly differentiated on the basis of price. Growth in wires and cables market can also be attributed to the introduction of latest technologies by manufacturers in India and swift expansion of automated and innovative cost reducing manufacturing technologies, which have significantly improved the throughput of wires and cables products. The global wires and cables market size was estimated at USD 186.09 billion in 2017 and is estimated to witness a CAGR of 6.4% over the forecast period. Increasing reserves in smart grid technology, growing renewable energy production, and government initiatives for upgrading the transmission and distribution systems are expected to drive this market. Adoption of smart grid technology has fulfilled the rising need for grid interconnections, significantly resulting in increased investments in new submarine and underground cables. In addition, the market growth is attributed to the growing offshore wind farms and high voltage direct current links. The demand for wire and cables is directly reliant on the expansion of the industrial sector and infrastructure development in the power generation and transmission, telecommunication, and residential and commercial sectors. Rapid urbanization and rising global population have increased the demand in these areas, thereby offering multiple opportunities to the global wire and cable market. The global wire and cable market can be broadly segmented by based on type, material, and application. By In terms of type, the low voltage wire and cable segment is consistently expected to constitute a dominant market share between 2018 and 2026. Increasing urbanization, which is resulting in the expansion of power transmission & distribution networks and rise in residential & commercial buildings, is a major factor attributed to the segment’s high share. Moreover, rising demand for low-voltage wires in electrical installations of automobiles is another factor accounting for its dominance throughout the forecast period. The market is expected to grow in the coming years with increasing number of innovative product launches by the existing players, focusing on niche uses and convenience such as fire resistant (retardant) wires and cables, optical fibre cables and others. With the consumers becoming more perceptive towards value addition, providing products by anticipating the consumer needs in advance and broadening the appeal of the product to suit a variety of needs could prove vital for the growth of this industry in the coming years. Tags #House_Wire, #House_Wiring_Cables, #Wire_Manufacturing_Process, #Wire_Manufacturing_Plant_Cost, Wire Manufacture, Wire Making Business, Wires and Cables, Manufacture of Wire, Wire Manufacturing, #Electrical_House_Wires_Manufacture, Domestic and Commercial Wire, #Housing_Wire, House Wire Manufacturing Business, Electrical Wires, House Wire Manufacture, #House_Wire_Production, Household Wire, How to Build a Wire/Cable Manufacturing Factory, Wires & Cables Manufacture in India, House Wire Manufacture in India, #Electric_Wire_and_Cable Manufacturing Plant, Wire & Cable Manufacturing Industry, #PVC_House_Wire, PVC Insulated House Wire, PVC Insulated Wire, House Wires (PVC Insulated), PVC Insulated Wire Manufacture, #Project_Report_on_House_Wire_Manufacturing_Industry, Detailed Project Report on PVC Insulated Wire Manufacture, Project Report on House Wire Manufacturing, Pre-Investment Feasibility Study on House Wire Production, Techno-Economic feasibility study on House Wire Manufacturing, Feasibility report on PVC Insulated Wire Manufacture, Free Project Profile on House Wire Production, Project profile on House Wire Manufacturing, Download free project profile on House Wire Production, PVC House Electrical Wires, Electrical House Wiring, PVC Wire and Cable Manufacturing Industry, Electrical Cables, Electric Wire for House. Production of PVC Insulated House Wire, PVC Wires and Cables, PVC Insulated Copper Cable, Electrical Wires, Cables and Wires, Wire & Cable Manufacture, Electrical Wires & Cables, Housing Wire, Electrical House Wiring, PVC Insulated Cables, Insulated Wire and Cable
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Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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