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Wire & Cable Projects

Wire and cables plays an important part in our surrounding. A cable is two or more wires running side by side and bonded, twisted or braided together to form a single assembly. In mechanics cables, otherwise known as wire ropes, are used for lifting, hauling and towing or conveying force through tension. In electrical engineering cables used to carry electric currents. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers.

Whether it is steel ropes ,cables, springs or screws, the products of the wire, cable and wire –processing industry are practically everywhere. They may look unassuming, but they are indispensable when it comes to the transmission of electric power or electronic data, and they assure that mechanical systems function well. The technological and economic development of a society is closely connected with the wire and cable industry and its suppliers. Since basically all areas of life rely on wire and the products that are manufactured from wire, and while their property potential is seemingly not yet exhausted, the wire, cable and wire processing industry is constantly faced with new challenges. In order to meeting these challenges it require machinery, tooling, accessories, ancillary equipment and services that are as efficient as possible in their utilization of energy and raw materials, and which produce as little waste as possible during startup and production.

Wires and cables sector basically consists of two areas: power and telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). Power cables are of 3 types depending on the intensity of power. Low-tension sector requires cables upto 1.1 KV and predominantly uses PVC insulation and jacketing. The medium tension power cables between 1.1 KV and 11 KV are based on PE as well as PVC. The high tension sector beyond 11 KV uses PE only. The low tension cables are used for tertiary distribution of power mainly from substations to buildings. Housing sector requires many other products for myriad applications. The medium tension cables generally use crosslinkable PE compounds while the high-tension cables use continuous vulcanization cables made from PE (LDPE). Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductivity annealed copper wires insulated with oil impregnated paper tapes. Aluminium conductors have progressively come into use.

The market is divided into different segments in terms of product variation. The basic divi-sion is between cables and conductors. Cables are either power cables or control cables. Power cables supply energy at voltages upto 230 KV. Control cables are low voltage cables (upto 0.6 KV) used to transmit control signals in switch boards. The conducting material can be copper or aluminium with insulating material, PVC, XLPE, elastomers or paper. The cable market is segmented by the combination of material used to form the conductor, the insulator, sheathing and armouring.

Power cable industry in India is eyeing an estimated Rs 50 billion market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 million. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 billion, besides Rs 69.5 billion for power transmission. Demand for cables should roughly be of the order of 3.5% of the investment in power generation and 2% for power transmission.

The expansion in output in the later years was basically an outcome of a spurt in industrial demand. High and low demand rates have characterised the industry for quite some time. During 2000-01 the production has been estimated at 30,000 km, about 18% lower than in the preceding year at 36,500 km. The 2000-01 level was only as high as that in 1993-94. The year 2003-04 witnessed a boom period with a very high growth rate. The demand was projected to grow from about 32,000 km in 2003-04, 38,000 km in 2006-07 and to 45,000 km in 2009-10.

The Indian power cable industry has about a dozen producers in the organised sector, claiming more than two-thirds share of the market. The unorganised sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organised sector has been manu-facturing high voltage and speciality cables, the unorganised sector limits itself to the relatively low voltage market. The organised segment caters also to the industrial market.

The State Electricity Boards remain the major buyers for power cables. Small buyers of power cables also include companies having their own power distribution within plant limits. Conforming to their need-patterns, they require low tension PVC and medium tension XLPE cables. It is obvious that the client profile is changing from what it was. The thrust has slowly shifted to private sector and exports.

Private power generation companies like BSES, with expansion plans underway, are generating significant demand. Nonetheless, for the time being the State Electricity Boards continue to be the big customers. The major players in the organised industry are: Cable Corporation of India, Universal Cables, Fort Gloster, Industrial Cables, Uniflex Cables, RPG Cables, Finolex Cables, Paramount and Hindustan Vidyut Products.

Moreover, the global renewable energy industry is very well suitable for a boost of the cable industry. The upcoming challenges will be offshore installations with special tower cables in the renewable energy sector in the coming years.

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Fiber Optic Cable Production

Fiber Optic Cable Production. Optical Fiber Cable Manufacturing Industry An optical fiber cable is a type of cable that has a number of optical fibers bundled together, which are normally covered in their individual protective plastic covers. Optical cables are used to transfer digital data signals in the form of light up to distances of hundreds of miles with higher throughput rates than those achievable via electrical communication cables. All optical fibers use a core of hair-like transparent silicon covered with less refractive indexed cladding to avoid light leakage to the surroundings. Due to the extreme sensitivity of the optical fiber, it is normally covered with a high-strength, lightweight protective material like Kevlar. Optical fiber cable is widely used in fiber optic communications. Fiber optic cables find many uses in a wide variety of industries and applications. Some uses of fiber optic cables include: • Medical Used as light guides, imaging tools and also as lasers for surgeries • Defense/Government Used as hydrophones for seismic and SONAR uses, as wiring in aircraft, submarines and other vehicles and also for field networking • Data Storage Used for data transmission • Telecommunications Fiber is laid and used for transmitting and receiving purposes • Networking Used to connect users and servers in a variety of network settings and help increase the speed and accuracy of data transmission • Industrial/Commercial Used for imaging in hard to reach areas, as wiring where EMI is an issue, as sensory devices to make temperature, pressure and other measurements, and as wiring in automobiles and in industrial settings • Broadcast/CATV Broadcast/cable companies are using fiber optic cables for wiring CATV, HDTV, internet, video on-demand and other applications Fiber optic cables are used for lighting and imaging and as sensors to measure and monitor a vast array of variables. Fiber optic cables are also used in research and development and testing across all the above mentioned industries. Market Outlook India optical fiber cables (OFC) market is projected to grow at a CAGR of 17% through 2023. Growth in the market is majorly expected to be backed by rising investments in OFC network infrastructure by the Indian government to increase internet penetration across the country, which is in line with the government’s initiatives such as Smart Cities Vision and Digital India. Moreover, growing demand for OFC from IT & telecom sector, rising number of mobile devices, increasing adoption of FTTH (Fiber to the Home) connectivity and surging number of data centers is anticipated to fuel optical fiber cables market in India over the coming years. A huge number of working class population in India own high-end smartphones supporting various technologies such as Wi-Fi, 3G, etc. This class of consumers, in particular, is boosting the demand for on-the-go high speed data services. As a result, the government of India has announced various projects to build and strengthen OFC network for addressing the country’s increasing data transmission requirements. In addition, digitization of cable TV network has been mandated in the country, which is further propelling the demand for OFC network. Currently, the major users of OFCs include telecom service providers, internet service providers, multiple system operators, Cable TV operators, defense agencies and PSUs among others. The OFC market in India is projected to reach USD424 million by 2020 on account of growing adoption of smartphones, broadband services and upcoming 4G rollout. Indian consumers are increasingly shifting towards internet driven applications such as video on demand, HDTV, etc., which is boosting investments towards OFC network expansion throughout the country. In comparison to copper cables, OFC technology delivers much higher bandwidth, which has become extremely vital for supporting burgeoning data traffic. Growth in the market is majorly expected to be backed by rising investments in OFC network infrastructure by the Indian government to increase internet penetration across the country, which is in line with the government's initiatives such as Smart Cities Vision and Digital India. India optical fiber cables (OFC) market is expected to grow robustly due to expansion of telecom infrastructure throughout the country over the next five years. Being the second largest telecom market worldwide, India exhibits high data traffic owing to increasing penetration of smartphones and growing demand for broadband services, thereby creating significant demand for OFC installations. Consumers are increasingly shifting towards internet driven applications like HDTV, video on demand and high-speed file sharing. To address the soaring demand for high speed data transmission, the government of India along with telecom giants is investing substantial capital in upgrading the country’s telecom infrastructure. The existing network of copper cables is being over hauled by using advanced fiber optic technology. All these factors are consequently providing a considerable thrust to the OFC market in India. In recent past, it has become noticeable that fiber optic cables are rapidly replacing copper cables and other metal wires due to their wide range of advantages over electrical transmission. Some of the main advantages of fiber optic cables are as below: • Higher bandwidth with less attenuation • High information carrying capacity • Resists electromagnetic interference • Low signal degradation • Light-weighted • Smaller size • Ease of accommodating increasing bandwidth The global fiber optic cables market is expected to demonstrate a CAGR of 7.2% during the forecast period to reach US$ 7.95 Bn by 2026. The global fiber optics market is majorly driven by the pursuit of high bandwidth communication and growing opportunities in the healthcare sector along with increasing government funding in the development of network infrastructure. The global fiber optics market is anticipated to witness a substantial growth over the forecast period. The high demand for optical communication and sensing applications for diverse purposes provides avenues for industry growth. Furthermore, the growing demand for cost-effective, power-efficient, and high-level integration of IT infrastructure is expected to impel market demand in the next few years. However, factors such as capital investment, used in the development of the new fabrication technologies, may pose a challenge to the market demand over the forecast period. The most prominent factor driving the fiber optic cables market growth is rapidly growing internet traffic worldwide. With increasing proliferation of mobile devices, number of internet users is on rapid rise since the past few years. By region, the fiber optic market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa. North America and Europe are expected to exhibit significant growth due to high technological advancement in these regions. In North America, fiber optics lighting is used for a number of commercials, medical, and industrial applications such as metrology, web inspection, surgical, endoscopy, semiconductor and dental curing, electronic automation, power transmission, automotive data transmission utility lighting. Fiber optics are increasingly used by defense sector as U.S. manufacturers are developing ground tactical fiber optic cable and connectivity solutions for the U.S. military. Few Indian Major Players are as under: • Aksh Optifibre Ltd. • Birla Ericsson Optical Ltd. • Optel Telecommunications Ltd. • Spectra Punjab Pvt. Ltd. • Sterlite Telecables Ltd. • Tamilnadu Telecommunications Ltd. Tags Fiber Optical Cables, Fiber Optic Cable Production, Production of Fiber Optic Cable, Manufacture of Fibre Optic Cable, Fiber Optic Cable Manufacturing, How Fiber Optics are made, Fiber-Optic Cable Manufacturing Industry, Manufacturing Process of Fiber Optic Cable, Optical Fiber Cable Manufacture, Manufacturing of Fiber Optic Cables, Optical Fiber Production, Fiber Optic & Cable, Optical Fiber Manufacturing Process Pdf, Optical Fibre Manufacturing Process PPT, Fiber Optical Cables Manufacturing Plant, Fiber Optic Cable Manufacture, Fiber and Optical Cable Production Unit, Fiber Optic Cables Manufacturing Unit, Industrial Fiber Optic Cables Manufacture, Fiber Optic Cables Production Process, Fiber Optics Industry, Fiber-Optic Cable and Method of Manufacture, Industrial Fiber Optic Cables, Fiber Optic Cable Marking Process, Optical Fiber Cable Manufacturing Factory, Fiber Optic Cables, Electrical Cable, Fiber Optic Cables Uses, Project Report on Fiber-Optic Cable Manufacturing Industry, Detailed Project Report on Fiber-Optic Cable Manufacturing, Project Report on Fiber-Optic Cable Manufacturing, Pre-Investment Feasibility Study on Fiber-Optic Cable Manufacturing, Techno-Economic feasibility study on Fiber-Optic Cable Manufacturing, Feasibility report on Fiber Optic Cable Production, Free Project Profile on Fiber Optic Cable Production, Project profile on Fiber Optic Cable Production, Download free project profile on Fiber Optic Cable Production
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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PVC Insulated Winding Wires for Submersible Motors

Winding wires are insulated with a very superior grade of PVC compound to give it the necessary electrical strength and resistance to abrasion. The copper conductors of required purity and conductivity are drawn and annealed specification. The automatic on-line controls in our extrusion process consistently give high quality of Capital Cables winding wires. The latest trend gaining momentum in the market is the rise in smart grid infrastructure. The economy, health and safety, and national security of any nation depend on the reliable delivery of electricity. The electricity grid is not just about power generation and transmission. It also includes an ecosystem of service providers, manufacturers, asset owners, and government officials at the local, state, and federal levels working together to run a reliable electrical grid. The development of smart grids across the globe is leading to the adoption of new metering technologies, better power protection measures, and use of efficient appliances. The global winding wire market is growing at a steady rate. In 2016, the market experienced high demand from APAC, followed by EMEA. In recent times, the rise in urbanization along with an increase in industrialization in the developing nations is likely to fuel the demand for winding wires as these wires are used in a variety of industries.
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Return: 1.00%Break even: N/A
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Optical Fiber Cable

An optical fiber (or fiber) is a glass or plastic fiber that carries light along its length. Fiber optics is the overlap of applied science and engineering concerned with the design and application of optical fibers. Optical fibers are widely used in fiber-optic communications, which permits transmission over longer distances and at higher bandwidths (data rates) than other forms of communications. Cabling is the process of packaging optical fibers in a cable structure for handling and protection. India optical fiber cables (OFC) market is projected to grow at a CAGR of 17% through 2023. Growth in the market is majorly expected to be backed by rising investments in OFC network infrastructure by the Indian government to increase internet penetration across the country. The OFC market in India is projected to reach USD424 million by 2020 on account of growing adoption of smart phones, broadband services and upcoming 4G rollout. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • AkshOptifibre Ltd. • Aksh Technologies Ltd. • Apar Industries Ltd. • Birla Cable Ltd. • H T L Ltd. • Himalaya Communications Ltd.
Plant capacity: Optical Fibre Cable : 1000000 Kmtrs./AnnumPlant & machinery: Rs. 1411 lakhs
Working capital: -T.C.I: Cost of Project : Rs 8342 lakhs
Return: 32.00%Break even: 42.00%
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PVC Wires and Cables

Cables are the source of carrying power and signal in power plants, refineries, process industries.PVC cables are extensively used for domestic home appliances wiring, house wiring and internal wiring for lighting circuits in factories, power supply for office automation, in control, instrumentation, submarine etc. PVC and polyethylene are the two main polymer types used for wire and cable insulation. Revenues from the wires and cables industry in the India are expected to expand to INR ~ million in FY’2019 growing with a CAGR of 18.5% from FY’2014-FY’2019.The electric wire and cable market in India to grow at a CAGR of 16.18% over the period 2015-2019. The growing trend in the building construction and automobile sector is expected to keep demand high. Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • Apar Industries Ltd. • Asian Cables &Inds. Ltd. • Associated Engineers & Industrials Ltd. • Chandresh Cables Ltd. • Delton Cables Ltd. • Electronica Machine Tools Ltd.
Plant capacity: PVC Wires and Cables: 10 Kmtrs./DayPlant & machinery: Rs. 90 lakhs
Working capital: -T.C.I: Cost of Project : Rs. 444 lakhs
Return: 29.00%Break even: 51.00%
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Optical Fiber Cable (OFC) Manufacturing Industry

Optical Fiber Cable (OFC) Manufacturing Industry. Production of Fiber Optic Cables. How to Start Your Own Cable Manufacturing Business An optical fiber cable is a type of cable that has a number of optical fibers bundled together, which are normally covered in their individual protective plastic covers. Optical cables are used to transfer digital data signals in the form of light up to distances of hundreds of miles with higher throughput rates than those achievable via electrical communication cables. All optical fibers use a core of hair-like transparent silicon covered with less refractive indexed cladding to avoid light leakage to the surroundings. Uses of Fiber Optic Cables: Fiber optic cables find many uses in a wide variety of industries and applications. Some uses of fiber optic cables are described below: • Medical It is used as light guides, imaging tools and also as lasers for surgeries. • Defense/Government It is used as hydrophones for seismic and sonar purposes, as wiring in aircraft, submarines and other vehicles and as well as for field networking. • Data Storage It can be used for data transmission. • Telecommunications Fiber is laid and used for transmitting and receiving purposes. • Networking It can be used to connect users and servers in different network settings and can also help increase the speed and accuracy of data transmission. • Industrial/Commercial It is also used for imaging in difficult to reach areas viz a viz as wiring where EMI is an issue, or as a sensory device used to make temperature, pressure and other measurements, as wiring in automobiles and in industrial settings. • Broadcast/CATV It is no news that broadcast and cable companies are making use of fiber optic cables for wiring CATV, HDTV, internet, video on-demand and other applications. Fiber optic cables can be used for lighting as well as imaging and sensors to measure and monitor a vast array of variables. They can also be used in research and development as well as testing across all the above-mentioned industries. Advantages of Optical Fiber Cable: • Bandwidth Fiber optic cables have a much greater bandwidth than metal cables. The amount of information that can be transmitted per unit time of fiber over other transmission media is its most significant advantage. • Low Power Loss An optical fiber offers low power loss, which allows for longer transmission distances. In comparison to copper, in a network, the longest recommended copper distance is 100m while with fiber, it is 2km. • Interference Fiber optic cables are immune to electromagnetic interference. It can also be run in electrically noisy environments without concern as electrical noise will not affect fiber. • Size In comparison to copper, a fiber optic cable has nearly 4.5 times as much capacity as the wire cable has and a cross sectional area that is 30 times less. • Weight Fiber optic cables are much thinner and lighter than metal wires. They also occupy less space with cables of the same information capacity. Lighter weight makes fiber easier to install. • Security Optical fibers are difficult to tap. As they do not radiate electromagnetic energy, emissions cannot be intercepted. As physically tapping the fiber takes great skill to do undetected, fiber is the most secure medium available for carrying sensitive data. • Flexibility An optical fiber has greater tensile strength than copper or steel fibers of the same diameter. It is flexible, bends easily and resists most corrosive elements that attack copper cable. • Cost The raw materials for glass are plentiful, unlike copper. This means glass can be made more cheaply than copper. Market Outlook India optical fiber cables (OFC) market is projected to grow at a CAGR of 17% through 2023. Growth in the market is majorly expected to be backed by rising investments in OFC network infrastructure by the Indian government to increase internet penetration across the country, which is in line with the government’s initiatives such as Smart Cities Vision and Digital India. Moreover, growing demand for OFC from IT & telecom sector, rising number of mobile devices, increasing adoption of FTTH (Fiber to the Home) connectivity and surging number of data centers is anticipated to fuel optical fiber cables market in India over the coming years. A huge number of working class population in India own high-end smartphones supporting various technologies such as Wi-Fi, 3G, etc. This class of consumers, in particular, is boosting the demand for on-the-go high speed data services. As a result, the government of India has announced various projects to build and strengthen OFC network for addressing the country’s increasing data transmission requirements. In addition, digitization of cable TV network has been mandated in the country, which is further propelling the demand for OFC network. Currently, the major users of OFCs include telecom service providers, internet service providers, multiple system operators, Cable TV operators, defense agencies and PSUs among others. The market is projected to grow at a CAGR of 17% through 2023 in India. Growth in the market is majorly expected to be backed by rising investments in OFC network infrastructure by the Indian government to increase internet penetration across the country, which is in line with the government's initiatives such as Smart Cities Vision and Digital India. Consumers are increasingly shifting towards internet driven applications like HDTV, video on demand and high-speed file sharing. To address the soaring demand for high speed data transmission, the government of India along with telecom giants is investing substantial capital in upgrading the country's telecom infrastructure. The existing network of copper cables is being over hauled by using advanced fiber optic technology. All these factors are consequently providing a considerable thrust to the OFC market in India. The global fiber optics market size was valued at USD 5.41 billion in 2015 and is expected to gain traction over the forecast period. The global fiber optics market is majorly driven by the pursuit of high bandwidth communication and growing opportunities in the healthcare sector along with increasing government funding in the development of network infrastructure. Global Fiber Optic Cables Market The global fiber optics market is anticipated to witness a substantial growth over the forecast period. The high demand for optical communication and sensing applications for diverse purposes provides avenues for industry growth. Furthermore, the growing demand for cost-effective, power-efficient, and high-level integration of IT infrastructure is expected to impel market demand in the next few years. However, factors such as capital investment, used in the development of the new fabrication technologies, may pose a challenge to the market demand over the forecast period. The most prominent factor driving the fiber optic cables market growth is rapidly growing internet traffic worldwide. With increasing proliferation of mobile devices, number of internet users is on rapid rise since the past few years. As of March 2017, there were nearly 3.74 Bn internet users across the globe, resulting into higher requirement of internet bandwidth. The demand for unceasing bandwidth is yielding significant growth in the global fiber optic cables market. Fiber optic cable provides a constant, stable and fast internet connection that allows high speed data transfer with minimal interference. In recent past, it has become noticeable that fiber optic cables are rapidly replacing copper cables and other metal wires due to their wide range of advantages over electrical transmission. The fiber optics industry presents promising growth prospects throughout the forecast period in view of a combination of factors namely increasing investments and research undertaken by prominent fiber optic cable manufacturers in the industry to develop and upgrade the fiber optics technology application arena. In addition, the growing awareness of the benefits of adopting the technology is further propelling market growth. Based on applications, the market has been segmented into telecom, oil & gas, military & aerospace, BFSI, medical, railway, and other applications. The telecom application would be the largest segment in terms of revenue and is anticipated to dominate the fiber optic application arena in terms of size by 2025. The global optical fiber market is segmented by mode, type, industry vertical, and region. Based on mode, the market is bifurcated into single mode and multi-mode. By type, it comprises glass optical fiber and plastic optical fiber. Based on industry vertical, it is categorized into telecom & IT, public sector, healthcare, energy & utilities, aerospace & defense, manufacturing, and others. Based on region, it is studied across North America, Europe, Asia-Pacific, and LAMEA. The optical fiber cable market can be segregated on the basis of product type, application, and region. Based on product type, the market can be bifurcated into single mode fiber and multi-mode fiber. Single mode fiber is likely to allow one type of light mode to be propagated at a time. However, multi-mode fiber cable can propagate multiple modes. Multi-mode optical fiber can be used for short distance runs and single mode fiber cable can be used for long distance applications. Hence, single mode fiber segment can grow well during the forecast period attributed to long distance applications and low installation cost as compared to multi-mode fiber. Tags Manufacturing of Optical Fiber, Optical Fibre Manufacturing Process, Optical Fiber Cable, Making of Optical Fiber Cables, How are Optical Fibers Made? Manufacture of Optical Fibers, Optical Fiber Cable Manufacturing Process Pdf, Optical Fibre Cable Manufacturing Process PPT, Optical Fiber Cable Manufacturing, Optical Fiber Manufacturing Process, Optical Fiber Cable Manufacturing Cost, Fiber Optic Cable, Fiber Optic Cable Manufacturing Plant, Optical Fiber Cable Manufacture, OFC Manufacture, Fiber Optic Cable Manufacturing, Fiber Optic Cable Production, Fiber Optic Cables Business, Project Report on Optical Fiber Cable Manufacturing Industry, Detailed Project Report on Optical Fiber Cable Manufacturing, Project Report on Fiber Optic Cable Manufacturing, Pre-Investment Feasibility Study on Fiber Optic Cable Manufacturing, Techno-Economic feasibility study on Optical Fiber Cable Manufacturing, Feasibility report on Fiber Optic Cable Manufacturing, Free Project Profile on Fiber Optic Cable Manufacturing, Project profile on Optical Fiber Cable Manufacturing, Download free project profile on Optical Fiber Cable Manufacturing, Fiber Cable Manufacture, Fiber-Optic Cable Manufacturing Industry, Fibre Optic Cable Business, Fibre Optic Cable Factory, Optical Fiber Cables Manufacturing Business, Fiber Optic & Cable, Fiber Optic Cables Manufacturing Unit, Fiber and Optical Cable Production Unit, Fiber Optic Cables Production Process, Industrial Fiber Optic Cables, Fiber Optic Cable Marking Process, Optical Fiber Cable Manufacturing Factory, Fiber Optic Cables Uses, Manufacturing Process of Fiber Optic Cable, Optical Fiber Cable Manufacture
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Return: 1.00%Break even: N/A
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Optical Fiber Cable

Cabling is the process of packaging optical fibers in a cable structure for handling and protection.An optical fiber (or fiber) is a glass or plastic fiber that carries light along its length. Fiber optics is the overlap of applied science and engineering concerned with the design and application of optical fibers. Optical fibers are widely used in fiber-optic communications, which permits transmission over longer distances and at higher bandwidths (data rates) than other forms of communications. India optical fiber cables (OFC) market is projected to grow at a CAGR of 17% through 2023.The OFC market in India is projected to reach USD424 million by 2020 on account of growing adoption of smartphones, broadband services and upcoming 4G rollout.As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players are as under • AkshOptifibre Ltd. • Aksh Technologies Ltd. • Apar Industries Ltd. • Birla Cable Ltd. • H T L Ltd. • Himalaya Communications Ltd.
Plant capacity: Optical Fibre Cable: 125000KM./DayPlant & machinery: Rs 3886 lakhs
Working capital: -T.C.I: Cost of Project: Rs 136992 lakhs
Return: 38.00%Break even: 62.00%
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Aluminium Wire & Cables Manufacturing Industry

Aluminium Wire & Cables Manufacturing Industry. Start an Electric Wire & Cable Business Aluminium (Al) is one of the most common metal elements. In fact, it is the third most abundant element (after oxygen and silicon) that makes up about 8% by weight of the Earth’s crust. Aluminium is one of the most electrically conductive metals and highly resistant to ordinary corrosion. With other characteristics such as lightweight, strength, and low cost to produce, aluminium has become one of the most popular materials for electrical applications. Aluminium wire is nowadays increasingly popular for electrical wiring and in utility grid transmission and distribution networks, and are widely used for wiring in several of industries including electronics, construction, aircraft etc. Aluminium Wire Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. Uses of Aluminium wire • In Construction Industry Aluminium is an excellent alternative to copper and is largely used in the manufacture of building wires. Electricians and contractors use large sizes of aluminium building wire where there is requirement of low voltage. This is more beneficial to contractors in terms of savings as it has half the weight of copper wire. Aluminium conductors for building wire are made in such a manner that the overall diameter of the aluminium wire is similar to that of copper wire. • In Electrical Distribution Industry Utilities such as electrical distribution companies have been extensively using aluminum wire throughout their distributing systems (power grids) for transmission of electric current. • In Communication Industry The copper clad aluminium wire is primarily used in high quality coils, power cables and antennas. The aluminium-copper combination finds its use in commercial as well as residential applications including household wiring, cable wiring, headphones, loudspeakers and antennas. CCAW are also used to help connect the internet to the computer. They are important components of cable modems and television connections as well as Ethernet connections (that is, LAN and WAN). • In Broadcasting Networks Modern broadcasting networks (radio and television) largely rely on aluminium wire (CCAW) for information broadcast. Basically, two forms of radio networks are known- the first form is used for broadcasting and updates, advertising and marketing whereas the other form is the backbone of police and armed forces (used for communicating with each other). Television broadcasting involves transmitting signals through cable and satellite television. • In Submarine Communications Aluminium wires clad with copper provide a great means of submarine communication and are installed below the floor of the ocean to expedite the process of information transfer across the globe. • In Medical Field Aluminium wire finds also its use in medical science instruments that are involved in diagnostic processes such as medical ultrasonography. Aluminium Cables Aluminium cables are used across various industries and markets. In our last blog we shared the financial advantages of aluminium cables. Now we will focus on the physical advantages of aluminium cables. A second advantage is the weight of aluminium; it is much lighter in weight as compared to copper while maintaining the same conductivity. Being light in weight is an important property of aluminium. This has made aluminium cables the most used cables in projects where weight is the main focus like constructions with load-bearing purposes. Market Outlook Aluminum Wire Market size was over USD 50 billion in 2017 and industry expects consumption at over 10 million tons by 2024. It is set to surpass USD 65 billion by 2024. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. The global aluminium wire market has witnessed growth at a steady rate over the recent years. The market is primarily driven by the rising demand in the rapid urbanization around the world, the increased support from governments, as well as the new production techniques that reduce not only the cost of aluminium wire production but also significantly reduce the processing time of the wire rods. As the consumption of aluminium wires in various industries still remains high, business opportunities in the global aluminium market are expected to flourish further in the near future. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. In the last few years, the automotive and aerospace companies have also been shifting their focus toward the surging use of electronic contents for downgrading the size of the components and improving the use of digital technologies in the fleets. Considering the lightweight and ease of use characteristics, the contributors in the automobile and aerospace sectors have been using aluminum wires in electronic panels which are installed in engine control units (ECU), infotainment systems, and other control units. The global aluminium wire market can be classified on the basis of product type and application. In terms of product type, the market can be segmented into paper insulated, enamelled, and fiberglass aluminium wire. Of these, paper insulated aluminium wire is expected to led the market during the forecast tenure. Rising application of aluminium wire in various industries is likely to boost the demand in the global aluminium market. Food and beverages, automotive, and customer electronics are some of the key industries in which aluminium wires are used extensively. Non-toxic nature of aluminium will preserve food for longer duration and prevents the growth of micrograms. These factors increase its demand on the food and beverages industry. The demand for aluminium is also increasing the automotive industry as it reduces weight of the vehicle to increase fuel economy. Moreover, manufacturers now prefer aluminium to steel mainly to reduce weight without compromising strength and carrying capacity of the vehicle. Asia Pacific driven by India, Japan, and China aluminium wire market size may register significant gains at 3.5% by the end of foreseeable timeframe. These are used in various construction application which includes wiring systems owing to its high strength, durability and less risk of breakage coupled with cost cutting and weight saving properties, which in turn stimulate regional demand. Aluminum wire is drawn by hot rolling in which rods are formed followed by solution handling and quenching of the coils attained by hot rolling. Increasing demand for light weight automotive vehicles and stringent performance requirements in electrical machines is likely to propel product demand. In electrical application these are used in transformers as their oxides are strongly attached, hard to dislodge and are electrically insulated. High tensile strength property can be tailored, and its lighter weight require few support towers for overhead transmission lines, which offers more growth opportunities in the market. India Wires and Cables Market Wires and cables play an indispensable role in today’s digitally advanced life and find extensive usage across a number of applications in several industries. The extensive usage and applications of wires and cables across various industries will put the wires and cables industry on the right path for the future. Wires and cables market in the world and in India is highly fragmented, with the presence a number of small and medium enterprises. The organized sector manufactures high voltage durable cables, whereas the unorganized sector mainly captures the low voltage market, where products are mainly separated on the basis of the price. The wires and cables market is presently at its growing stage in our country and is expected to be capturing a significant share in the electrical equipment industry in the upcoming years. The wires and cables in the India has witnessed a growth in recent years on account of rising demand wires and cables fueled by expansion in infrastructure development, electricity consumption and others. The surge in revenue is majorly originated from growth in power cables as a segment of wires and cables market. The upsurge in this segment has been largely led by the domestic factors such government expenditure on infrastructure, increase in level of investment, rising level of disposable income, technological advancement. Tags #Aluminium_Wire_Manufacturing_Plant, #Process_of_Manufacturing_of_Aluminium_Wire, Production_Process_of_Aluminium_Wire, Manufacturing of Aluminium Cables, Aluminium Wire Manufacturing Process, Manufacturing Process of Aluminium Wire, #Aluminum_Wire_Production, Aluminium Wire, Aluminium Cables & Wires, Aluminum Electrical Wire, Aluminium Cable Manufacturing Process, Cable Manufacturing Process Flow Chart, Cable Manufacturing Process PPT, How Electrical Cables are made, Electrical Cable Manufacture, #Profitable_Business_Ideas_in_Wire_&_Cable_Manufacturing_Industry, #Wire_&_Cable_Manufacturing_Business, Electric Wire Manufacturing Plant Cost, Wire & Cable Manufacturing Projects, Aluminium Wire Manufacture, Aluminum Wire and Cable Production, #Project_Report_on_Aluminium_Wire_manufacturing_Industry, Detailed Project Report on Aluminium Cable Manufacturing, Project Report on Aluminum Wire and Cable Production, #Pre_Investment_Feasibility_Study_on_Aluminum_Wire_and_Cable_Production, #Techno_Economic_feasibility_study_on_Aluminum_Wire_and_Cable_Production, #Feasibility_report_on_Aluminum_Wire_and_Cable_Production, #Free_Project_Profile_on_Aluminium_Cable_Manufacturing, Project profile on Aluminum Wire and Cable Production, Download free project profile on Aluminium Cable Manufacturing
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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MS Binding Wires

Wire binding is a popular commercial book binding method, and is known by a number of different names including twin loop wire, wire-o, double loop wire, double-o, ring wire and wire bind. With this binding method, users insert their punched pages onto a "C" shaped spine and then use a wire closer to squeeze the spine until it is round. Documents that are bound with wire binding will open completely flat on a desk and allow for 360 degree rotation of bound pages. • Binding Wire is used for the purpose of tying applications in the field of construction. It is used extensively in the construction sector for tying the rebars at the joints so as to keep the structure intact. • The application of binding wire requires it to be flexible enough so as to tie easily and strong enough so as to hold the joint in place. There are various methods used for tying the joints. Binding wires are made from high quality carbon steel making them highly resistant to corrosion and abrasion. In RCC work where we use MS steel bars either plain or ribbed or tor, binding wires are used to bind the steel bars to each other at appropriate place according to design at a spacing defined by the drawing. The steel bars should not be disturbed while lying cements concrete in any of member such as column, beam, slab wall etc.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HT (High Tensile Wire) Manufacturing Industry

HT (High Tensile Wire) Manufacturing Industry. Production of High Tensile Steel Wire for Prestressed Concrete Poles and Railway Sleepers High tensile wire is galvanized and used for security usage or together used with vineyard for plant support. They are presented in low relaxation and high relaxation. High tensile wires are those which can withstand great strain without breaking or becoming deformed. High tensile wire is made with higher carbon steel. The increased carbon content increases the wire’s strength and elongation. As the carbon percentage content rises, steel has the ability to become harder and stronger through heat treating; however, it becomes less ductile. Regardless of the heat treatment, a higher carbon content reduces weldability. In carbon steels wire, the higher carbon content lowers the melting point. It is extensively used for encouragement in many different types industries. The Wire is used in the Electricity Poles, Railway Sleepers, Hume Pipes, Bridge Constructions, Silos, Buildings, Dams, Atomic Reactors, Airport, Hanger Runways, Slid Slab, Girders and many other users. Application: • Pole reinforcement • Pre-stressed concrete Pipes • Railway Sleeper Advantages: • Improves the bond strength between pre-stressed steel wire and concrete • Reduces the frictional losses between pre-stressed wire and concrete • Increases the anchorage efficiency • Maintains higher effective pre-stressing force in the structure • Reduces the number of operations at the customer end Market Outlook It is highly famous in the market due to its high quality and hassle free range, at very low prices. The Indian steel wire industry has an annual capacity of 2.5 million tonnes (value: Rs 8,000 crore) approximately. About 70% of the total production comes from the organised producers and the remainder is from the unorganised sector. The global market for Steel Wire is projected to exceed US$29 billion metric tons by 2024, driven by stable economic conditions across the world, leading to widespread demand creation across emerging as well as developed markets. Produced from wire rods, a finished long steel product, steel wires find their use in several end-use application areas. Construction, machinery and automotive markets especially present significant opportunities for use of steel wires in a range of application areas. For instance, in the building construction sector, steel wires are used for fencing, anchorage, balustrading, and binding among other major applications. Steel wires are also used in a range of infrastructure constructions such as suspension bridges, which are hung using steel ropes spun with thousands of steel wires together. Steel wires also find use for general engineering applications in machinery and heavy equipment. In automotive market, steel wires are used for reinforcing tires to add to their strength and durability required for modern day driving requirements. Agriculture land fencing is also made by steel wires. Besides, the steel wire industry is engaged in the production of a wide range of products such as steel cords used in reinforcing hoses. Wires are also used in manufacturing saw wire, which are employed in the slicing of silicon wafers. The construction sector is one of the most prominent end-use markets for steel wires globally. The construction sector typically uses steel wires not only in its primary wire form but also has wide ranging application for derived products such as wire mesh, strands and wire ropes and regularly uses it for imparting structural strength to concrete structures. Top Players Including: • Ansteel Group • ArcelorMittal • China Baowu Steel Group • Bridon International • Gerdau • HBIS • Heico Wire • Davis Wire • National Standard • Insteel Industries • JFE Steel • Jiangsu Shagang • Kobe Steel Tags #Manufacturing_of_High_Tensile_Steel_Wire, #High_Tensile_Steel_Wire, Process for Manufacture of High Tensile Steel Wire, #High_Tensile_Steel_Wire_Manufacture, Steel Wire, Production of High Tensile Wire, #High_Tensile_Pre-Stressed_Concrete_(PC)_Wires, #High_Tensile_Wire, #HT_Wire_Production, High Tensile Wire / PC Wire Manufacture, #PC_Wire_(HT_Wire), High Tensile Wire Production, Wire Making Plant, Steel Wire Manufacturing Industry, Steel Wire Manufacturing Business, Profitable Business Ideas in Wire Manufacturing Industry, Wire Manufacture, #Project_Report_on_HT_Wire manufacturing_Industry, Detailed Project Report on HT Wire manufacturing Industry, Project Report on High Tensile Wire Production, Pre-Investment Feasibility Study on High Tensile Wire Production, Techno-Economic feasibility study on High Tensile Wire Production, Feasibility report on High Tensile Wire Production, Free Project Profile on High Tensile Wire Production, Project profile on HT Wire Production, Download free project profile on High Tensile Wire Production, #Prestressed_Concrete_Steel_Wire, PC Steel Wire, High Tensile Steel Strand Wire for Prestressed Concrete, #Steel_Wire_for_Prestressed_Concrete, Wire Making Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Wire Drawing with Galvanizing Plant

Wire drawing is an important industrial process, providing commercial products. Drawing of wire from metal rod is a metal working process that reduces the cross-section and elongates in to wire. Galvanized M.S. Wire has versatile use in producing different Engineering items such as Building Hardwares, barbed wires, Screens rivets etc. Galvanised M.S. Wire offers better surface protection at lower cost in humid atmosphere. The steel production capacity in India is expected to touch 124 million tonnes and 275 million tonnes by 2020. The construction sector as a vital part of the infrastructure development, consumes nearly 60% of steel, with automobiles sector being the other major demand segment with a 15% share in the overall steel demand. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Amba Shakti Steels Ltd. • Arora Cg Energy & Steel Pvt. Ltd. • B M A Stainless Ltd. • Balaji Galvanising Inds. Ltd. • Balaji Wires Pvt. Ltd. • Bansal Wire Inds. Ltd.
Plant capacity: 12 MT/DayPlant & machinery: 171 lakhs
Working capital: -T.C.I: Cost of Project: Rs 532 lakhs
Return: 29.00%Break even: 62.00%
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  • One Crore is equivalent to ten million (10,000,000)
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