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Technical Textiles, (Agrotech, Buildtech, Clothtech, Geotech, Hometech, Indutech, Lifting Textiles, Mobiltech, Oekotech or Ecotech, Packtech, Protech, Sportech Textiles) Projects

Technical Textiles, Agrotech (Agro-Textiles), Buildtech (Construction Textiles), Clothtech (Clothing Textiles), Geotech (Geo-Textiles), Hometech (Domestic Textiles), Indutech (Industrial Textiles), Lifting Textiles, Mobiltech (Textiles Used in Transport; Automotive and Aerospace), Oekotech or Ecotech (Ecological Protection Textile), Packtech (Packaging Textiles), Protech (Protective Textiles), Sportech (Sports Textiles)

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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PVC Flex Banner (Frontlit, Backlit & Vinyl) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC Flex is made out of PVC and Fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency PVC flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, now a days. PVC flex is playing an important role in signage & banner advertizing industry. There are two types of PVC flex one is Frontlit flex and Backlit flex. This market is booming with 25 to 30% annual growth and is worth around Rs. 500-600 crore. This will consequently affect the Korean and Chinese markets in India, as our products would have an added advantage of local presence, moreover, quality standards are also no less, than any international brands, although Chinese flex has above 90% market share in India and Korean flex with Just 5 to 7%, but now is set to launch its products to complete with quality standard. There is a very good scope in this sector and new entrepreneurs should venture into this field. Cost Estimation: Capacity : PVC Flex Frontlit 340 gsm (340gsm) 2250000 Sq. MT/Annum PVC Flex Backlit 2250000 Sq. MT/Annum PVC Vinyl 120 gsm 720000 Sq. MT/Annum
Plant capacity: -Plant & machinery: 227 Lakhs
Working capital: -T.C.I: Cost of Project : 417 Lakhs
Return: 45.00%Break even: 54.00%
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SANITARY NAPKINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

PRODUCT PROFILE A sanitary napkin, sanitary towel, sanitary pad, menstrual pad, maxi pad, or pad is an absorbent item worn by a woman while she is menstruating. The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving to napkins. On small scale, the processed cotton is purchased which is woven. Sanitary Napkin for Ladies monthly uses well done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications. Extending to the abilities of own engineering, the machinery for producing maternity pad, adult's pad is also available. Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric. There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market. PROPERTIES • They have high degree of softness and loosely fitted fibers. • They are highly absorbent so that they can take up blood quickly and hold it up after absorption. • They are made of clean fibres that do not have an unpleasant odour when wet or dry. • They should have sufficient wet strength treated with wetting agents or wet strength imparting resins such as urea formaldehyde or Melamine resins. Applications • Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. • Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. • Its use is much popular amongst the educated class of adult girls & ladies. Global demand Market status & potential in India Today, the global market for absorbent hygiene products is over US$ 50 billion (including wipes). The evolution of hygiene products in Europe and the North America has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. The total market size of sanitary napkins is estimated at over two and half billion pieces in 2006-07 with a value at about Rs 4.7 bn. While the urban market has been growing at 20%, the rural market is growing at 7%. Overall, segment is annually growing at an average of over 9% for quite some time and is estimated to cross Rs 5.9 billion at the end of 2009-10. The market demand of sanitary napkin in 2011-12 is estimated Rs.7.91 billion. A growth rate of over 18% to 20% is expected in India for the sanitary napkins market, which holds a huge potential and excellent profit margin for the manufacturers. Therefore the demand of sanitary napkin in the market is enormous and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 120000 pieces/dayPlant & machinery: 32 Lakhs
Working capital: -T.C.I: 204 Lakhs
Return: 49.00%Break even: 37.00%
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Non Woven Fabric - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Product Profile: Non woven fabric is a fabric like material made from long fibres, bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Non woven materials typically lack strength unless densified or reinforced by a backing. In recent years, non wovens have become an alternative to polyurethane foam. Non woven fabrics are engineered fabrics that may be a limited life, single use fabric or a very durable fabric. They are flat, porous sheets that are made directly from separate fibers or from molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn. Non woven polypropylene (P.P.) fabric is made of spun bond polypropylene which can be recycled, naturally decompose and completely incinerates without any production of poisonous pollutant. Even though the bags look like a textile, they are in fact made from spun bonded polypropylene, commonly known as PP, which is a by-product of crude oil. No water is used in the production process and thereby not polluted. The material is recyclable thus environmentally friendly & assists with Environment protection. Properties of non woven fabric: Non woven fabrics provide specific functions such as absorbency, liquid repellency, resilience, stretch, softness, strength, flame retardancy, washability, cushioning, filtering, bacterial barrier and sterility. These properties are often combined to create fabrics suited for specific jobs, while achieving a good balance between product use-life and cost. They can mimic the appearance, texture and strength of a woven fabric and can be as bulky as the thickest paddings. In combination with other materials they provide a spectrum of products with diverse properties, and are used alone or as components of apparel, home furnishings, health care, engineering, industrial and consumer goods. Applications of Non woven Fabrics • Wipes and dusters, tea and coffee bags, fabric softeners, food wraps, filters, bed and table linen, etc. • Hygienic care as in baby diapers, feminine hygiene products, adult incontinence items, dry and wet pads, but also nursing pads. • Healthcare, like operation drapes, gowns and packs, face masks, dressings and swabs, etc. • Interlinings, insulation and protection clothing, industrial work wears, chemical defence suits, shoe components, etc. • Application in automotive: boot liners, shelf trim, oil and cabin air filters, moulded bonnet liners, heat shields, airbags, tapes, decorative fabrics, etc. • Roofing and tile underlay, thermal and noise insulation, house wrap, drainage, etc. • Geotextiles: asphalt overlay, soil stabilization, drainage, sedimentation and erosion control, etc. • Filtration of air and gas, Hevac, Hepa, Ulpa filters • Industrial: cable insulation, abrasives, reinforced plastics, battery separators, satellite dishes, artificial leather, air conditioning, coating. • Home furnishing, Agriculture, leisure and travel, school and office etc. Non woven bags Non woven bags have been emerging as the most popular alternative with local stores and big retailers because bags made of this material offer the texture and durability of a cloth bag at a much lower cost. These bags are the cheapest alternative to plastic. The non woven bags have generated the highest order from the market since the plastic bag ban. Polypropylene is not harmful. It is recyclable, hence good for environment. There are various kinds of non woven bags such as non woven rice bag, carry bag, catering bag, banyan cut bag, fruit and vegetables bag, grocery/shopping bag, PP bag, gift bag, printed bag and many more. For example non woven rice bags are extensively used to store rice in place of conventional plastic and paper bags. Non woven rice bags have high tensile strength and are highly durable. Non woven fabric bags are widely used as packing material due to so many advantages over conventional sacks. These bags are excellent for covering products and goods thereby protecting them from moisture and dust. Market Scenario Global sales of non woven fabrics are forecast to increase 6.9 percent annually through 2015 to 9.2 million metric tons. This rate is acceleration from the 2005 o 2010 periods, reflecting a low base as global recessionary conditions restrained non wovens fabric demand in 2008 and 2009 before improving somewhat in 2010. Continued growth in global manufacturing and construction activity, as well as gains in personal income will promote demand. Product sales will grow faster in area terms, rising 7.3 percent per year to 198 billion square meters, reflecting a modest decrease in average non wovens weight. This will be due primarily to increased demand in developing areas for a variety of lighter weight disposable non woven products, supported by manufacturer efforts to make them more affordable and technological advances that are making new generations of non woven fabrics lighter. The sales of non woven fabrics in India will increase 12.7% per year in constant dollars from $214 million in 2007 to $390 million by the end of 2012. These dollar sales represent non woven materials that are produced within India and non wovens that are imported in roll good forms or in a converted state, such as baby diapers or modified bitumen roofing materials. The personal hygiene market- which includes adult incontinence products, feminine hygiene products, and infant diapers and training pants will continue to account for the single largest share of non wovens demand in 2012.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Non Woven Fabric Bag (Stitching) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Product Profile: Non woven bags are made of a sheet of fibers and continuous filaments or chopped yarns of any nature or origin, that have been formed into a web by any means with the exception of weaving or knitting. There are various kinds of non woven bags such as non woven rice bag, carry bag, catering bag, banyan cut bag, fruit and vegetables bag, grocery/shopping bag, PP bag, gift bag, printed bag and many more. The technology involved for the manufacture of non woven fabric bags is simple the process of transformation of woven fabric in the form of bags of desired specification is free of pollution and are controlled within the prescribed norms constituted for such types of ventures. Non woven bag is known for the utility of carrying heavy loads. Non woven bags can be availed in small, medium and large sizes. These bags are available in various colour textures and design patterns which is having requisite durability. It is an ideal substitute for paper bags. These non woven fabric bags are available in different shapes and dimensionally accurate. These bags can customize as per demands at reasonable prices. Non woven Fabric Bags Properties: • Stretch ability • Flame retardancy • Wash ability • Strength • Absorbency • Liquid repellence • Resilience • Softness • Cushioning • Filtering • Bacterial barrier & • Sterility Advantages: Non woven fabric bags are widely used as packing material due to so many advantages over conventional sacks. These bags are excellent for covering products and goods thereby protecting them from moisture and dust. Non woven fabric bags can be used as a protective covering in sector like agriculture, infrastructure, automobiles and also as tents, floor spreads, as a cover of machinery etc. There are various advantages of non woven fabric such as it is soft, permeable, fire resistant, water resistant, it is easily customizable, nontoxic and environment friendly and is known to cause no allergies to human bodies. Production of non woven bags: Non woven fabric bags are manufactured by prime quality fabrics that ensure their longer life and high strength. Manufacturing of non woven bags get place in three stages: web formation web bonding and finishing treatments. There are four basic methods of web formation i.e. dry laid, spun melt, wet laid and other techniques. Web bonding are of three types chemical, thermal and mechanical and there are different types of finishing treatments such as flame retardant, breathable porous, water repellent, conductive, antistatic etc. Indian scenario Due to rapid growth in processing and chemical industries the demand of non woven fabric bags are touching sky high. This multipurpose product has therefore become a boon to the Indian industry especially in the rainy season. Indian non woven market is growing at the rate of 8-10%. However in the coming year the continuous growing Indian GDP, increasing purchasing power parity and India’s initiative in the economic development will give a boost to this niche field and it is assumed that it would fetch growth rate of 12-15%. At present the production of non woven fabrics in India is touching 190MT. This will be due primarily to increased demand in developing areas for a variety of lighter weight disposable non woven bags, supported by manufacturer efforts to make them more affordable and technological advances that are making new generations of non woven fabrics lighter. Demand for non woven fabric bags in increasing very rapidly and there is a huge potential to set up non woven production facility in India to accommodate this growing demand.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Geotextiles for Road Construction - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Geotextiles is defined as permeable textile materials used in contact with soil, rock, earth or any other geotechnical related material as an integral part of civil engineering project, structure, or system. Geotextiles have proven to be among the most versatile and cost-effective ground modification materials. Their use has expanded rapidly into nearly all areas of civil, geotechnical, environmental, coastal, and hydraulic engineering. They form the major component of the field of geosynthetics, the others being geogrids, geomembranes and geocomposites. Based on their structure and the manufacturing technique, geotextiles may be broadly classified into woven and nonwoven. Woven geotextiles are manufactured by the interlacement of warp and weft yarns, which may be of spun, multifilament, fibrillated or of slit film. Nonwoven geotextiles are manufactured through a process of mechanical interlocking or thermal bonding of fibers/filaments. Mechanical interlocking of the fibers/filaments is achieved through a process called needle punching. Needle-punched nonwoven geotextiles are best suited for a wide variety of civil engineering applications and are the most widely used type of geotextile in the world. Interlocking of the fibers/filaments could also be achieved through thermal bonding. Heat-bonded geotextiles should be used with caution, as they are not suitable for filtration applications or road stabilization applications over soft soils. Geotextile Functions The mode of operation of a geotextile in any application is defined by discrete functions: separation, filtration, drainage, reinforcement, sealing and protection. Depending on the application the geotextile performs one or more of these functions simultaneously. There are various applications such as separation, filtration, drainage (transmissivity), reinforcement, sealing function, etc. Areas of Application The major application areas of geotextiles in transportation engineering are flexible paved road construction, drainage applications and pavement overlays. Geotextiles extend the service life of roads, increase their load carrying capacity, and reduce rutting. The weak subgrades the geotextile extends the service life of a flexible pavement section by a factor of 2.5 to 3.0 compared to a non stabilized section. A geotextile effectively increased the pavement sections total AASHTO structural number by approximately 19%. Geotextiles also play a major role in construction of paved roads over areas having high ground water table. Drainage of water from pavements has always been an important consideration in road design; current methods of pavement design have resulted in base courses that do not drain well. Market Scenario Geo Textiles have proven to be versatile and cost effective ground modification materials. Their use expanded rapidly into nearly all areas of civil engineering, geotechnical, environmental, coastal and hydraulic engineering. Geo-Textiles is forecasted to achieve the highest growth rates among the twelve technical textile application areas. The rate of 4.6% per annum between 2000 and 2005 is set to increase to 5.3% per annum during 2005 to 2010. The world demand for Geo Textiles is projected at about 4715 million square meters by 2014 mostly from China and India. Globally the value of the sector is growing at a rate of around 5% a year and accounts for 0.80% share of the total technical textile segment. This share is expected to go up marginally to 2010. It is predicted that global demand for geosynthetics will increase 5% annually to 4.7 billion square metres in 2013. With India is making huge investments in infrastructure development in roads, railways, dams, irrigation projects, airports, seaports, and construction projects where geosynthetics can be used in enhancing design flexibility, cost effectiveness, aesthetics, functionality and long term durability of the civil, marine, environment engineering projects we undertake. Consequently the demand for geotech segment is set to grow phenomenally. Cost Estimation:
Plant capacity: 1800 MT Geotextiles (270 gsm)/Annum Plant & machinery: 200 Lakhs
Working capital: -T.C.I: Cost of project: 467 Lakhs
Return: 44.00%Break even: 59.00%
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PP Woven Bags (for Cement Packing) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile PP woven sacks laminated with PP liner have wider applications. PP woven sacks are much stronger & can withstand much higher impact loads because of PP strips elongation at break is about 15 to 25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. PP Woven Sacks can be unlaminated, Laminated and along with PE liners. The size range for bags made from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm). Woven Sacks are the best and the most cost effective packaging solution for Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven fabric, which is the first stage of Woven sacks, is a preferred medium for bale wrapping and rain protection in the form of Tarpaulin. Salient Features: • Flexible and high strength • Double side print • Water & dust proof design • Heat/Wave Cut & hemmed top • Flat or anti-slip weaving Applications PP woven bags and PP woven sacks with liners are specially designed for the packaging of pulverous & force flowing materials, which include the following: • Food Products: Flour, Corn, Grain, Sugar, Salt, Animal Feed • Chemicals & Fertilizers: Carbon, Caustic Soda, Potash, Phosphates • Petro chemicals: Polymers, Granules, PVC Compound, Master Batches • Minerals: Cement, Calcium Carbonate, Lime, Sand Advantages of PP Woven Bags Woven bags and sacks of PP offer several advantages over other industrial packaging material. Some of the advantages are: 1. Moisture Proof: PP Bags are inherently moisture repellent 2. Light Weight: PP Bags being lightweight, offers easy and cheap transportation. 3. Printing: Bright 2/3/4 Colour printing offers aggressive marketing prospects 4. Stackability: No problems in stacking. Can be gusseted to further improve stacking 5. Strength: High Tensile strength and long life. 6. Economical: Highly economical compared to other alternative packing material 7. Seepage: No Seepages especially in paper lined bags Market Scenario Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day.
Plant capacity: 1 Lakh No.s/dayPlant & machinery: 171 Lakh
Working capital: -T.C.I: Cost of Project : 561 Lakh
Return: 47.00%Break even: 49.00%
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Surgical Cotton - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Surgical cotton is also known as absorbent cotton or cotton wool. It is mainly used for medical purposes in hospitals, nursing homes, and dispensaries & at home (for first aid) etc. because of its high fluid absorbency. It is better known among masses as absorbent cotton. Absorbent cotton consists of non woven fleeces of fire, roughly parallel, knot free cotton fibers, up to 30 mm in length to less than 20 mm. It is sterile & is therefore suitable for use in dressings. The raw cotton is processed by series of steps, which render the cotton hydrophilic in character & free from external impurities needed to be fit for use in surgical dressings & personal hygiene. It is almost plain cellulose and constitutes one of the basic raw materials of the various cellulose industries, including plastics, rayon & explosives. Uses and Applications Absorbent cotton or surgical cotton is used at each level from medical to corporate, and also individual’s level. This item is regulated under the Drugs Control Act. Hence, it should be manufactured to meet its requirements for quality control standard. Apart from used as a dressing material, it is also used for padding for items of clothing, quilts etc. Market Survey The report is an analysis of the 2007 nonwovens industry of India with an outlook to 2012. The nonwovens information is a compilation of data provided by major industry roll goods producers in India, government sources, consultants and various companies involved in the emerging Indian nonwovens industry. The report analyses the current consumption of nonwovens and related nonwoven products, either produced domestically or imported. A forecast through 2012 is provided for the significant nonwoven markets and discusses important trends that are driving consumption. The larger nonwoven disposables markets are covered, which include absorbent hygiene, premoistened baby wipes and medical; and durables: interlining, automotive, home furnishings and bedding, agricultural crop covers, roofing components, needle punched carpeting, geotextiles and coated/laminated substrates. The Indian markets consumed 11,100 tonnes in 2007, and we forecast these volumes will more than double to 23,200 tonnes during the five year forecast through 2012. The significant markets that will drive spun bonded polypropylene growth will be cover stock consumed by absorbent hygiene production, bedding and upholstered furnishings, agriculture and some medical end uses.
Plant capacity: 500 Kgs./DayPlant & machinery: 61 Lakhs
Working capital: -T.C.I: Cost of Project : 156 Lakhs
Return: 28.00%Break even: 52.00%
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Baby & Adult Diapers & Sanitary Pads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities,Plant Layout

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Ever since their introduction several decades ago, product innovations include the use of superabsorbent polymers, resealable tapes, and elasticised waist bands. They are now much thinner and much more absorbent. The product range has more recently been extended into children's toilet training phase with the introduction of training pants and pant diapers, which are now undergarments. Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Other common features of disposable diapers include one or more pairs of either adhesive or velcro tapes to keep the diaper securely fastened. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Uses and Applications Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. Babies may have their diapers changed five or more times a day. Parents and other primary child care givers often carry spare diapers and necessities for diaper changing in a specialized diaper bag. Market Survey Today, the global market for absorbent hygiene products is over US $ 50 bn (including wipes). The evolution of hygiene products in Europe and the NorthAmerica has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. a research report by RNCOS, “Indian Baby Care Market Analysis”, found that the market of disposable diapers is growing at snail pace compared to other segments of the baby care market. Diapers’ market reached an estimated INR 1.23 Billion in 2010, posting annual growth of around 12% from 2009. Although, there is a huge potential for diaper market in India as mostly the urban population is using it for their babies, the rural population still lags in it. Many established brands, such as P&G, Kimberly-Clark, and Nobel hygiene are continuously adopting steps to grab more and more market share in this huge untapped market. Further research reveals that the Indian baby care market has substantially grown over the past few years and caught the attention of many international players. India continues to enjoy a healthy birth rate compared to other economies, coupled with the increasing level of disposable income of the working class, which is expected to be sustained for a healthy growth momentum in future. The Indian disposable diaper market is currently pegged at nearly Indian Rupees (Rs) 700m ($17.4m, E12.6m) and 30,000 tonnes/year, and is estimated to grow between 5-10% annually. It comprises brands like Huggies (60% market share) and Pampers (30%) from multinationals Kimberly Clark and Procter & Gamble, respectively. Domestic consumer products major Godrej's Snuggy is the third-largest brand of diapers in the Indian market, with a 10% share. Analysts say it will take some time for the baby diaper market in India to pick up. According to Carlos Richer of Richer Diaper Consulting Services, India has about 45% more infants than China and almost six times more babies than the US. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd. Regency Diaper Inds. Ltd. Softouch Hygiene Products (Mkt) Ltd. Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: Baby Diapers:45,000.0 Pckts/Day.,Adult Diapers:18,000.0 Pckts/Day., Sanitary Pads:63,000.0 Pckts/Day.Plant & machinery: Rs.855 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.2984 Lakhs.
Return: 32.00%Break even: 39.00%
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Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable sanitary napkins started to be available in the markets only around the year 1895. Its production is a form of porous item that has the capability of absorbing the flow. It comes under Nonwoven fabrics which are sub-categorized under technical textile. Technical textiles are the textile materials which are primarily used for their technical performance and functional properties rather than their aesthetic or decorative characteristics. The 1st sanitary napkins were in the form of a cotton wool or similar stringy rectangular structure, sheathed with an absorbent liner. They are made from a number of types of fabric — most often cotton flannel, or hemp (which is highly absorbent and not as bulky as cotton) which results in high degree of softness and loosely fitted fibers. They are highly absorbent and are made of clean fibres that do not have an unpleasant odour when wet or dry. It posses sufficient wet strength treated with wetting agents or wet strength imparting resins such as urea formaldehyde or Melamine resins. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Absorbency is also probably the most important quality of sanitary napkins. That is why it is basically used for drying or absorbing purpose. This basic and advantageous property of sanitary napkin also helps reducing discomfort. It is important that such sanitary napkins be breathable. Since, it is a vital characteristic for comfort and health. Heat and moisture retention create an environment that favors bacterial development. Many women experience irritation and rash when using regular napkins and most of the bacteria that cause women’s diseases are anaerobe, which means they will die within 30 seconds to 1 minute in oxygen. That is why it is so important for sanitary napkins to be breathable. Uses and Applications Sanitary Napkins are exclusively used by adult girls & Ladies around the world during for maintaining physical aid & to avoid wetting or staining of the clothes. Mostly Sanitary Napkin is not reusable. Its use is much popular amongst the educated class of adult girls & ladies. Market Survey Today, the global market for absorbent hygiene products is over US$ 50 bn (including wipes). Although they are not yet the national standard, sanitary napkins are being perceived as more of a necessity and less of a luxury in India. Urban women make up 20% of the country’s sanitary napkin market. In 2008, there were 96 million women in urban India and, at that time, it was projected that that number would increase by 17% to 1.2 billion women in 2013. With this predicted population growth, the sanitary napkin market could potentially be valued at as much as USD$365m, up from US$166.1m in 2008. The total market for tissue and hygiene products grew by 18% in terms of both volume and value sales in 2011. The market for tissue and hygiene products will continue to grow over the forecast period, backed by various demographics factors, including the increasing role of women in Indian society, greater accessibility of these products to semi-urban and rural areas, and increasing affordability due to a rise in disposable income. The increasing awareness of health and hygiene are driving sales in India. The total market size of sanitary napkins was estimated at over two and half billion pieces in 2006-07 with a value at about Rs 4.7 bn. While the urban market has been growing at 20%, the rural market is growing at 7%. Overall, segment is annually growing at an average of over 9% for quite some time. Until 1993, belted sanitary napkins were the largest segment, in that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576,000 Pcs/Day.Plant & machinery: Rs.134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.1624 Lakhs.
Return: 35.41%Break even: 34.00%
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SANITARY PADS/NAPKINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving of napkins. On small scale, the processed cotton is purchased which is spinned and woven. Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women. Most napkins will prevent leakage. Kotex were first manufactured as bandages during World War I. Kotex are a product of the Kimberly-Clark company. In 1914 this (then) conservative supplier of paper developed absorbent wadding from processed wood and dubbed it Cellucotton. Five times as absorbent as cotton and costing only half as much, Cellucotton was used to bandage wounds in World War I. (Kimberly-Clark agreed to provide it to the War Department at cost, refusing the chance to make a healthy profit.) After the war, Kimberly-Clark faced the question of what to do with Cellucotton. The company hit upon the notion of marketing disposable sanitary napkins. Prior to this invention, women used and reused cloth rags – this was indeed groundbreaking stuff. The resulting product was first marketed as Cellunap, a contraction of "Cellucotton napkins." Immediately upon hire, Kimberly-Clark's first marketing agency (Charles F.W. Nichols Company) suggested changing the name to Kotex, short for "cotton textile". Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. Because of intensive improvement and progress of sanitary goods after World War II, sanitary napkin is replaced absorbent cotton in many countries today since it is clean & it can be carried easily, and since it is thrown away after once used. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Sanitary Napkin for Ladies monthly uses well done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications. Extending to the abilities of own engineering, the machinery for producing maternity pad, adult's pad is also available. 75% 0f women experience itching and pain during their menstrual period which is mostly caused by the use of to sanitary Pads that are not air permeable, so they cannot reduce moisture. Sanitary pads can also harbor bacteria as they are not sterilized products. A woman will use an average of 10000 pieces of sanitary napkins within 30 to 40 years in her entire lifetime. Having a trusted brand of sanitary napkins has become paramount for every modern woman. Not only must the sanitary napkin provide comfort and safety, but also enhance every woman's health and lifestyle. Here in this report, details of well-done napkin making plant is given. However, the composition of sanitary napkin & a typical layout for crushed-pulp Type Napkin Making Plant is also described. USES & APPLICATIONS Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. Its use is much popular amongst the educated class of adult girls & ladies. MARKET SURVEY The Industry in India is of recent origin. The first unit is to manufacture viscous napkin filament yarn. Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable Sanitary Napkins appeared in Germany as early as the 1880s but were unavailable to American women because of the Comstock Laws. Women protection during their “critical” days is not a problem in a modern world. Great variety of different types of sanitary facilities is provided on the market. Sanitary facilities obviously don’t cause any significant environmental impact during use, but they do during production as well as final waste utilization stages. If somebody would like to make choice among them relying not only on prices and personal preferences but also on environmental friendliness of the product, life cycle assessment should be the main instrument designed to assess product’s environmental impact and compare different types of sanitary facilities referring to this assessment. Hindustan Lever (now Hindustan Unilever), Johnson & Johnson and Procter & Gamble have been the lead players in sanitary napkins market. The Unilever-Kimberly Clark joint venture had earlier entered the Indian market with its brand, Kotex, in competition with the market leader, Whisper of Proctor & Gamble. Until 1993, belted sanitary napkins were the largest segment. In that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, its share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Kimberly Clark had launched upgraded Whisper with Wings brand, priced only 5% higher than the regular Whisper brand. After the launch of Whisper Extra Dry from Procter & Gamble, Johnson & Johnson came in with Stayfree Spirit. PRESENT MANUFACTURERS Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576000 Pcs/DayPlant & machinery: Rs. 134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1624 Lakhs
Return: 35.41%Break even: 34.73%
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