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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Floral Foam (Phenolic Foam) with Resin Manufacturing

Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. Floral foam is available in many shapes and sizes, including square, round and oval as well as small, medium and large. It can typically be found in either green or white colors when used for artificial flower arrangements but other colors can be made as well. Commercial floriculture is increasingly being considered a high remunerative economic activity by small and large farmers across the country and if the sector gets organized, there could be a massive Rs. 10,000 crore business opportunity. It is worthwhile noting that despite India's share in the $ 11 billion global market for flowers and flower products having touched just about 0.65 per cent, the growth potential is large. The foam market size was USD 17.58 Billion in 2016 and is projected to reach USD 22.39 Billion by 2021, at a CAGR of 4.95% from 2016 to 2021. As a whole you can invest in this project without risk and earn profit.
Plant capacity: 300 Kgs/DayPlant & machinery: Rs 55 lakhs
Working capital: -T.C.I: Cost of Project: Rs 211 lakhs
Return: 24.00%Break even: 58.00%
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Plastic Waste Pyrolysis (Plastic to Oil Conversion)

Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis is usually the first chemical reaction that occurs in the burning of many solid organic fuels, cloth, like wood, and paper, and also of some kinds of plastic. Anhydrous Pyrolysis process can also be used to produce liquid fuel similar to diesel from plastic waste. Increasing industrialization and motorization has lead to a significant rise in demand of petroleum products. As these are the nonrenewable resources it is difficult to predict availability of these resources in future, resulting uncertainty in its supply and price and is impacting growing economies like India. Many alternate fuels like Alcohols, Biodiesel, LPG, CNG etc have been already commercialized in the transport sector. Recent developments in recycled plastic and plastic waste to oil market indicate that policymakers and energy industry players in various regions, particularly in North America and Europe, are focusing on the commercialization of the technology. As a whole entrepreneur can venture in this field will be successful.
Plant capacity: Pyrolysis Oil: 10 MT/Day Carbon (by product): 3.33 MT/Day Gas (by product): 2 MT/DayPlant & machinery: Rs 197 lakhs
Working capital: -T.C.I: Cost of Project : Rs 512 lakhs
Return: 26.00%Break even: 58.00%
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Waste Plastic to Oil Conversion

Waste Plastic to Oil Conversion. Production of Oil from Waste Plastics and Polythene using Pyrolysis Process. Waste Plastic Pyrolysis Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis is usually the first chemical reaction that occurs in the burning of many solid organic fuels, cloth, like wood, and paper, and also of some kinds of plastic. Anhydrous Pyrolysis process can also be used to produce liquid fuel similar to diesel from plastic waste. Pyrolysis technology is thermal degradation process in the absence of oxygen. Plastic waste is treated in a cylindrical reactor at temperature of 300ºC – 350ºC. Now a day’s plastics waste is very harmful to our nature also for human beings. Plastic is not easily decomposable its affect in fertilization, atmosphere, mainly effect on ozone layer so it is necessary to recycle these waste plastic into useful things. So we recycle this waste plastic into a useful fuel. Pyrolysis of waste plastic is a prospective way of conversion of waste plastic into low-emissive hydrocarbon fuel. Waste plastic materials viz., polyethylene, polypropylene, polystyrene and polyethylene terephthalate were collected from local convenience store packing materials. Waste plastic material pyrolysis was conducted as individual plastics and as mixed feed in a new laboratory scale batch reactor. Hydrocarbon molecules from the basic materials are split under the impact of catalyst inside the reactor in 70–240 °C. The reduction of process takes place from 500–600 °C to 240 °C in the presence of catalyst. The analyses of pyrolysis products suggested that it can be used as a viable alternative to motor fuel. It was observed that the yield was better in the case of individual plastic material as opposed to mixed feed in all cases except polypropylene under non-catalysed vacuum process. Power Generation Using Fast Pyrolysis Liquids Power production from biomass derived pyrolysis liquids has been under development for the past few years. If technically successful, it would make decentralized bio-energy production possible. Several technologies and system components have been developed by academia, R&D organizations, and industrial companies in many countries. Power plant technologies addressed are diesel engines, gas turbines, and natural gas/steam power plants. Main results are reviewed and R&D needs identified for each technology. The analysis shows that even for the most promising solutions long-term demonstration has not yet been achieved. Pyrolysis liquid use in gas turbine plants and in co-firing mode in large power stations are technically most advanced. Recent work with diesel engines also appears quite promising. Bio-oil produced from fast pyrolysis has a wide range of applications. The major applications include heat and power generation, liquid fuels, and raw chemical products. The oils produced can be used directly in energy production by combustion, although the heating value of bio-oil is lower than that of fossil fuels (about 40% less than diesel fuel). Basic modifications on boilers to handle the viscosity of the bio-oil are needed to accommodate the material as a burning fuel. Bio-oil produces lower emissions of nitrogen oxide and sulfur gases when burned, especially when compared to fossil fuel emissions The waste to energy technology is investigated to process the potential materials in waste which are plastic, biomass and rubber tire to be oil. Pyrolysis process becomes an option of waste-to-energy technology to deliver bio-fuel to replace fossil fuel. Waste plastic and waste tire are investigated in this research as they are the available technology. The advantage of the pyrolysis process is its ability to handle un-sort and dirty plastic. The pre-treatment of the material is easy. Tire is needed to be shredded while plastic is needed to be sorted and dried. Pyrolysis is also no toxic or environmental harmful emission unlike incineration. Economic growth and changing consumption and production patterns are resulting into rapid increase in generation of waste plastics in the world. For more than 50 years the global production of plastic has continued to rise. The plastics have become one of the most important and indispensable materials in our contemporary world. These plastics are not presently biodegradable and are extremely troublesome components for land filling. The waste plastics are known for creating a very serious environmental challenge because of their huge quantities and the disposal problems caused by them. The pyrolysis has a wide temperature range and it can be performed with or without a catalyst. Generally used catalysts for this process are mordenite, FCC, USY, ZSM-5, etc. In pyrolysis (plastic to oil) process, the plastic waste is not burned. But instead plastic is chemically broken down into Pyrolysis Oil, Hydrocarbon Gas and Carbon Black. Plastic to oil is environment friendly technology for disposal of plastic waste. apc has 10+ years of expertise in installing and operating state-of-art plastic to oil plants. Plastic to oil is chemical technology for converting waste plastic into Pyrolysis Oil, Carbon Black and Hydrocarbon Gas. This reaction takes place inside pyrolysis reactor. Following reaction conditions are essential for conversation of plastic to oil. The global plastic production increased over years due to the vast applications of plastics in many sectors. The continuous demand of plastics caused the plastic wastes accumulation in the landfill consumed a lot of spaces that contributed to the environmental problem. The rising in plastics demand led to the depletion of petroleum as part of non-renewable fossil fuel since plastics were the petroleum-based material. Some alternatives that have been developed to manage plastic wastes were recycling and energy recovery method. However, there were some drawbacks of the recycling method as it required high labor cost for the separation process and caused water contamination that reduced the process sustainability. Due to these drawbacks, the researchers have diverted their attentions to the energy recovery method to compensate the high energy demand. Through extensive research and technology development, the plastic waste conversion to energy was developed. As petroleum was the main source of plastic manufacturing, the recovery of plastic to liquid oil through pyrolysis process had a great potential since the oil produced had high calorific value comparable with the commercial fuel. Plastic to oil (fuel) conversion technology has gained prominence primarily due to two factors: forming a reliable source of alternative energy from an abundant feedstock having negligible economic value and an eco-friendly disposal of non-recycled plastics. The rapidly rising volumes of plastic waste has led to the overriding concern of environmental hazards to various habitats, particularly humans and aquatic life. Coupled with this, stringent government regulations against the disposal of plastics and revised risk assessment approaches in developing and developed nations have boosted the market. The Asia Pacific market is expected to showcase promising growth avenues over the forecast period, mainly driven by the modernizing of different plastic-to-fuel technologies. Countries such as Saudi Arabia, Brazil, and the UAE, also contribute to the substantial demand for plastic waste to oil processes. Tags Plastic Pyrolysis Plant, Plastic to Oil, Pyrolysis (Plastic to Oil) Process, What is Pyrolysis? Pyrolysis Plant, Waste Plastic Pyrolysis Oil Process, Pyrolysis of Plastic Wastes, Waste Plastic Pyrolysis, Pyrolysis of Plastic to Oil, Pyrolysis of Plastic Pdf, Pyrolysis of Plastic Waste to Liquid Fuel, Plastic Pyrolysis Plant in India, Waste Plastic Pyrolysis Plant, Plastic Pyrolysis Plant Cost, Waste Plastic Pyrolysis Process, Plastic to Fuel, Pyrolysis of Waste Plastics into Fuels, Waste Plastic Pyrolysis Plant Project Report Pdf, Converting Plastic to Oil, How to Convert Plastic to Oil? 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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Production of Bioplastic Products

Production of Bioplastic Products. Biodegradable and Bio-Plastics Products Manufacturing Business. Glasses, Plates and Bags Manufacturing Project. India is the third largest plastic consumer in the world, with a total consumption of plastics of about four million tons and a resulting waste production of about two million tons. Bioplastics are those plastic materials that are manufactured by using natural resources. There are two categories of these plastics available in the market — biodegrable bioplastics and non-biodegradable bioplastics. Demand for bioplastics is increasing since past decade due to growing awareness concerning environmental conservation, use of bio-based or natural resources for manufacturing materials and formulation of various regulations across countries for effective use of natural resources and waste management. Products and solutions based on bioplastics/biopolymers present interesting opportunities globally. Opportunities are present across a variety of industrial sectors that include packaging, water, beverages, insulation materials, specialty materials and more. The key factor driving the bioplastics market is the need for more eco-friendly and less polluting materials. Other drivers include volatile fossil fuel prices and the need for companies to decrease their carbon footprint across their entire business value chain. The demand for bioplastics has been gradually increasing due to its renewability and availability of raw material, advanced functionality and technical properties, and the recycling options at least some of them present. Uses & Application of Bio-plastics Bio-plastics include single-use items such as plates, utensils, cups, and film wrap plastic bottling and as paper coatings by fast-food companies, clothing fibers compost bags, in the biomedical field, etc. Application areas identified in India for biodegradable plastics are Agricultural Mulch, Surgical Implants, Industrial Packaging, Wrapping, Milk Sachets, Foodservice, Personal Care, Pharmaceuticals, Medical Devices, Recreational, etc. Bioplastics are currently used most in packaging, however it has the potential to be used in any application that controversial plastics are used. Large international companies are making the move to start using bioplastics as their packaging. The global bioplastic market will experience significant opportunities in the consumer goods and packaging sectors. The packaging applications are expected to experience significant growth with biodegradable mulch films, compostable waste bags, catering products, film packaging, and rigid packaging. The analysts forecast global bioplastics market to grow at a CAGR of 29.3% during the period 2016-2020. The global bioplastics market is driven by the emergence of renewable resources, biomass, and bio-based raw materials such as starch and vegetable crop derivatives. In 2015, bio-based bioplastics accounted for more than 80% of the global bioplastics market. The use of bioplastics in numerous applications such as packaging and domestic goods has facilitated plastics manufacturers to reduce the overdependence on petroleum-based plastics. The demand for bio-plastics, both biodegradable and non-biodegradable, makes it one of the fastest growing thermoplastic product types globally. Currently, the biodegradable segment of bioplastics is the largest segment of the bioplastics category. Packaging, disposable food service and fiber applications are major use areas. Bioplastic products are generally a degradable plastic in which the degradation results from the action of naturally-occurring micro-organisms such as bacteria, fungi, and algae. A biodegradable plastic product is made from normal polymer; the same used in making plastic products but at the same time it also contains newly invented biodegradable plastic additives. The advantages of bioplastics can prevent plastic pollution from becoming worse, and other methods can be used to help clean up any of this pollution that is already present. Waste to energy programs, and other alternative uses for traditional plastics that are cluttering up landfills and other areas, can eliminate the plastic garbage buildup that harms the earth and environment. Demand for bio plastics is increasing since past decade due to growing awareness concerning environmental conservation, use of bio-based or natural resources for manufacturing materials and formulation of various regulations across countries for effective use of natural resources and waste management. Increased consumer preference towards biodegradable materials coupled with the growing environmental concern is expected to boost the overall growth of the biodegradable packaging market. Biodegradable packaging market is expected to witness the fastest growth, driven by food and beverage packaging. Bio based biodegradable plastics find their application in a variety of sectors, including fibres, medical, packaging, and agriculture. The demand for bio based biodegradable plastics is massive in the packaging sector, and it is anticipated that status quo will be maintained in the next five years as well. Other prominent sectors which will create robust demand for bio based biodegradable market include agriculture and medical. Tags Production of Biodegradable Plastic, Production Process of Bioplastic Products, Production of Bioplastics and Biodegradable Plastics, Bioplastic Manufacturing Process, Production of Bioplastic, Bio-Plastic Products Production, Processing of Bioplastics, Bio-Plastic Production, Bioplastics Production Plant, Production of Biodegradable Plastics and Bioplastics, Bioplastics Production from Waste, Biodegradable Plastic Glass Manufacture, How to Start Bioplastics Production Business, Bioplastics Production Plant, How is Bioplastic Made? Biodegradable Plastic Bags, Manufacturing of Bioplastics Bags, Biodegradable Plastic Bag Production, Production of Bioplastic Bag, Production of Bioplastic Glass, Manufacturing of Bioplastic Glass in India, Bioplastic Glass Manufacturing Plant, Bioplastic Glass Production Process, Bioplastic Plates Manufacturing Process, Bioplastic Manufacturing Plant, Bioplastic Plates Production Plant, Bioplastic Plates Manufacturing Unit, How to Start Bioplastic Plates Manufacturing Business, Bioplastic Bag Production Process, Bioplastic Bag Manufacturing Plant, How to Start Bioplastic Bag Manufacturing Business, Bioplastic Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Bioplastic Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Bioplastic Manufacturing Industry in India, Bioplastic Bag Manufacturing Projects, New project profile on Bioplastic Bag Production industries, Project Report on Bioplastic Glass Production Industry, Detailed Project Report on Bioplastic Bag Manufacturing, Project Report on Bioplastic Glass Production, Pre-Investment Feasibility Study on Bioplastic Glass Production, Techno-Economic feasibility study on Bioplastic Bag Manufacturing, Feasibility report on Bioplastic Bag Production, Free Project Profile on Bioplastic Glass Production, Project profile on Bioplastic Glass Production, Download free project profile on Bioplastic Manufacturing, Industrial Project Report, Project consultant, Project consultancy, Startup Project for Bioplastic Bag Production Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Cenosphere Processing Plant

Cenosphere Processing Plant. Cenosphere Separation from Fly Ash. Production of Cenospheres from Coal Fly Ash. Cenospheres are inert, light weight and hollow spheres particularly made of alumina or silica and filled with inert gases or air. They are typically manufactured as a by-product of coal combustion in the thermal power plants. Cenospheres are hollow, low-density, spherical, and free-flowing aluminosilicate microspheres that are produced as a by-product of coal ignition at the coal-fired power plants. It is a rich-in-ceramic industrial waste formed at the time of coal combustion in the thermal power plants. Inside the each sphere there is a near vacuum that produces good properties of thermal and acoustic insulation making a product ideal for automotive acoustic insulation applications where the mass is a major factor to be considered. These spheres are used globally in several automotive application including tyres, brake linings, friction linings, dashboard, and clutch facings. The broad range of usage has increased the demand of cenosphere suppliers India in the industry. Cenospheres, the high strength, small sized, lightweight, non-porous, free flowing, hollow ceramic spheres produced in coal fired thermal power plants during the burning of lignite or coal at very elevated temperatures, find extensive usage across a number of industries owing to their physical properties. Cenospheres find usage as fillers in a number of applications, replacing resins and minerals and imparting diverse benefits such as reduced shrinkage, improved level of thermal insulation, weight reduction, improved level of fire resistance, and easier application. Uses of Cenosphere: Cenospheres in Paints and Coatings There are a great many uses for cenospheres in the paint and industrial coating industry, due to the additional qualities they provide. For example, cenospheres are often used in coatings to control infrared radiation, giving those coatings an advantage over ones that merely attempt to limit thermal conductivity. Cenospheres in Syntactic Foams Cenospheres are often used to make ‘syntactic foams’. These are specialized solids which use cenospheres as a filler to provide any number of advantages, from lower cost, to added strength, sound proofing, buoyancy and thermal protection. Cenospheres in Plastics and Polymers Cenospheres also have a use in the manufacture of plastics and polymers, as their re-formable shape or strength helps to avoid shrinkage in thermoplastics and thermosetting plastics. Cenospheres in Pharmaceuticals Cenospheres have been used in the pharmaceutical industry for many years, as the small balls can act as a near-perfect transport device when coated with drugs. Cenospheres in Advanced Industries Cenospheres are also being used in the development of metal matrix composites (MMC), a variety of materials that attempts to combine the high energy absorption, impact resistance, and low density of the spheres with the qualities of other substances. Market Outlook Cenospheres are providing emerging opportunities along with the future effects of major drivers and challenges that support the managers to make cost-effective decisions in favor of the business. The increasing demand from end-use industries including refractory, construction, paints and coatings, and oil and gas, which is expected to take the market to the next level in the near future. However, restricted sources of raw material and deficiency of quality control across developing countries are key factors that may restrain the growth of the industry. The global cenospheres market was valued at USD 346.8 Million in 2016 and is projected to reach USD 689.2 Million by 2022, at a CAGR of 12.16% from 2017 to 2022. The growing demand from end-use industries, such as paints & coatings, refractory, construction, and oil & gas is expected to drive the market in near future. However, limited sources of raw material and lack of quality control across emerging countries are major factors that may restrain the growth of the market. The Gray Cenospheres segment is estimated to experience the highest growth in the upcoming years because of its wide uses across the industrial segment. The demand will increase also because the gray cenosphere is produced more frequently as compared to the white cenosphere in fly ash. The demand for gray cenosphere suppliers India is rising because they deliver quality material which contains a low content of alumina and is high in silica and iron content that is used in a number of applications such as plastics, concretes, coatings, resins, bricks, and rubbers. The gray cenospheres segment is expected to witness the highest growth from 2017 to 2022, as they are widely used across industries. Gray cenospheres occur more frequently than white cenospheres in fly ash. These cenospheres have low content of alumina and high content of silica and iron. Gray cenospheres are used in various applications, such as concretes, plastics, resins, coatings, bricks, and rubbers. North America is projected to be the fastest-growing cenospheres market during the forecast period, due to the growing oil & gas and automotive industries in the region. The market in Middle East & Africa, Asia-Pacific, and South America is also expected to witness significant growth, due to growing demand for cenospheres from the oil & gas and construction industries in these regions. Industries such as oil and gas, building, plastics, aerospace, automotive, and surface coating continue to be some of the leading consumers of cenospheres and new application areas are being devised at an encouraging pace. Owing to their natural properties, cenospheres can be used in forms such as dry, wet, or slurry. Owing to their inert nature, cenospheres are not affected by acids, alkalis, water, or solvents. Hence, cenospheres have an impressive reusability quotient. Cenospheres are nearly 30% lighter than conventionally used resins and nearly 75% lighter than most minerals used as fillers or extenders. The main application of cenospheres as bulk fillers in all the end-user industries is expected to act as catalysts for the growth of the overall cenospheres market over the forecast period. Moreover, as cenospheres are small in size and have great compressive strength they are used as a structural lightweight filler, thus the cenospheres market is expected to see rapid growth in all developed and developing countries in the future. The cenospheres market can be segmented as: • Automotive • Construction • Oil & Gas • Paints & Coating • Others (Refractory, Bulk Fillers, Etc.) Cenospheres find a wide range of applications in the construction, oil & gas and infrastructure industry and are used in commercial, industrial, residential and infrastructure construction projects. The growing construction industry output is expected to be one of the most significant factors for increased demand of cenospheres in the global market. Rapid urbanisation is leading to new construction activities, which is further expected to boost the demand of cenospheres in building and construction tasks. Moreover, growing urbanisation is expected to contribute to the growth of the global cenospheres market at a CAGR close to or below the global GDP growth over the forecast period. The market is becoming healthier for competitions, which is a positive factor influencing the cenospheres manufacturers. The growth of technology and automation in the manufacturing and supply of all automobiles has further increased its attractiveness among the consumers and all end-use industries. Prominent market players are trying to develop strong, long-lasting and lightweight cenospheres for all the vehicles in the automotive industry, which can be used efficiently and sustain load depending on the vehicle type. The advancement in the material science technologies in the manufacturing industries have enabled them to use new invented materials, such as alloys of steel and aluminium, which make the cenospheres of the vehicles stronger and durable under extreme load conditions. Tags Cenosphere Processing, Cenosphere Processing Plant, Cenospheres from Fly Ash, Cenosphere Processing Project, Fly Ash to Cenospheres Process, Cenosphere Manufacturing Process, Cenosphere Separation from Fly Ash, Cenosphere Manufacture, Production of Cenospheres, Cost Of Manufacturing Plant for Cenosphere, Production of Cenospheres from Fly Ash, Separation of Cenosphere from Fly Ash, Cenosphere Manufacturing, Lightweight Cenosphere Processing, Cenosphere Production, Cenosphere Manufacturing Plant, Cenosphere Manufacturing Company, Cenospheres Industry, Cenosphere Processing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Cenosphere Processing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Cenosphere Processing Industry in India, Cenosphere Processing Projects, New project profile on Cenosphere Processing industries, Project Report on Cenosphere Processing Industry, Detailed Project Report on Cenosphere Processing, Project Report on Cenosphere Processing, Pre-Investment Feasibility Study on Cenosphere Processing, Techno-Economic feasibility study on Cenosphere Processing, Feasibility report on Cenosphere Processing, Free Project Profile on Cenosphere Processing, Project profile on Cenosphere Processing, Download free project profile on Cenosphere Processing, Industrial Project Report
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HDPE & PP Woven Fabric

HDPE & PP Woven Fabric Manufacturing Industry, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis Woven is a method by many threads or tapes woven in two directions (warp and weft), to form a fabric for plastic industry needs. Polypropylene, which is also known as PP for short name, is one kind of thermoplastic resin material that produced by the polymerization of propylene. Because of its nontoxic, non-staining 100% reusable and durable it is widely used. The polypropylene woven fabric (PP Woven Fabric) provide strong, dependable and economical packaging option for diverse industries across the globe. These fabrics are light in weight and ideally suited for packaging corrugated or wooden boxes, cloth bales, machinery and many other finished goods for complete protection. They are used in making of bags, sacks, packing for Textiles, Upholstery, Carpets, Making Tarpaulin Covers, and Open Air Storage. Flexible Intermediate Bulk Containers (FIBC's): The FIBC is a large bag made of woven polypropylene (PP) fabric that is usually extrusion coated to provide additional barrier and leak-proof ness. They are cheaper in cost and offer better packaging properties, high resistance towards moisture and insects. There are a little over 30 Indian manufacturers and the present output of the Indian FIBC industry is estimated to be about 125,000 MT per year valued at some Rs. 1,350 crores. The maximum growth potential is seen in the FIBC, woven sacks exports, leno bags & wrapping fabric. Thus, as an entrepreneur this project offers an exciting opportunity to you. Market Outlook HDPE is the world's third largest commodity plastic resin after polyvinyl chloride (PVC) and polypropylene (PP). High Density Polyethylene (HDPE) is one of the most widely used plastics in several industrial sectors such as packaging, construction and automotive. India is expected to see the largest plastic polyethylene (PE) demand growth from 3.6 million tons (mt) to 8.2 mt in the next 10 years. Demand for high density polyethylene (HDPE), used in the manufacturing of such things as plastic sheeting for ducting and appliance hoods, is expected to climb to more than 4 million mt by 2023. Bangladesh is the second largest garment exporter in the world. In the year 2016 Bangladesh’s RMG export was 28.668 billion USD. Tags High Density (HDPE) Production, Manufacture of Polyethylene, Manufacturing Process of HDPE, Polyethylene Production Process, Polyethylene Manufacturing Process, Production of Polyethylene, How to Make Polyethylene, High Density Polyethylene Manufacturing Process, Polythene Production, HDPE Production Line, HDPE Production, HDPE Manufacturing Process, HDPE Manufacturing, Manufacturing Process of HDPE, HDPE Production and Processing Plant, Manufacturing Plants for HDPE, Process for Manufacturing HDPE, Project Profile on HDPE, Polyethylene Manufacturing, Polyethylene and High Density Polyethylene Manufacturing, HDPE Bags Manufacturing Plant, HDPE and PP Woven Fabric Manufacturing Process, HDPE and Woven Fabric Manufacturing Plants, HDPE Manufacturing Machines, HDPE Manufacturing Project Report, Manufacture of HDPE, Business Plan for Manufacturing HDPE, Manufacturing Plant of PP (Polypropylene) Woven Fabric, PP Woven Fabric Project, Production of Polypropylene, PP Woven Fabric Manufacturing Machinery, Polypropylene Woven Fabric Manufacturing Process, Business Plan on Manufacturing Woven Fabric, Polypropylene Woven Fabric Manufacture, Woven Fabric Manufacturing Business, Woven Fabric Manufacturing Plant, Woven Fabric Processing Business Ideas, Woven Fabric Manufacturing, PP Woven Fabric Making Machine, HDPE & PP Woven Fabric Manufacturing Industry, PP Woven Fabric Manufacturer in India, Polypropylene Woven Fabric, HDPE & PP Woven Fabric Production, HDPE & PP Woven Fabric Manufacturing, Business Plan for Manufacturing HDPE & PP Woven Fabric, HDPE & PP Woven Fabric Production Process, Production of HDPE & PP Woven Fabric, PP Woven Fabric Manufacturing, Woven Fabric Manufacturing Project Ideas, Projects on Small Scale Industries, Small Scale Industries Projects Ideas, PP Woven Fabric Manufacturing Based Small Scale Industries Projects, Project Profile on Small Scale Industries, How to Start HDPE Manufacturing Industry in India, HDPE Manufacturing Projects, New Project Profile on Woven Fabric Manufacturing Industries, Project Report on HDPE Manufacturing Industry, Detailed Project Report on HDPE Manufacturing, Project Report on HDPE Manufacturing, Pre-Investment Feasibility Study on PP Woven Fabric Manufacturing, Techno-Economic Feasibility Study on HDPE Manufacturing, Feasibility Report on HDPE Manufacturing, Free Project Profile on PP Woven Fabric Manufacturing, Project Profile on Woven Fabric Manufacturing, Download Free Project Profile on HDPE Manufacturing, Industrial Project Report, Project Consultant, Project Consultancy, Npcs, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Woven Fabric Manufacturing, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Project Report for Bank Loan, Project Report for Bank Finance, Project Report Format for Bank Loan In Excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Reports
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How to Start HDPE Pipes Manufacturing Industry

How to Start HDPE Pipes Manufacturing Industry. Profitable Business Idea for High-Density Polyethylene Pipe Production. High-density polyethylene pipe is strong, durable, flexible and lightweight. When fused together, HDPE offers a zero leak rate due to the seamless nature of the pipe system. HDPE pipe offers a more environmentally sustainable footprint because it is non-toxic, corrosion and chemical resistant, has a long lifespan, and is suitable for trenchless installation methods. HDPE ducts or HDPE pipes are specially manufactured electrical conduits made from graded raw materials like PE 63, PE 80 and PE 100. Advantages of HDPE Pipes HDPE pipe is an excellent choice for the production of superior physical and chemical properties of the pipe and pipe applications. HDPE pipe with a 60 year history of being used with success so far that day and every day steel, concrete and buried in history as alternatives to PVC Pipe. HDPE Pipe can be melted at high temperatures with a very high chemical and crack propagation resistance of HDPE (High Density Polyethylene - High Density Polyethylene) is produced with raw materials. High density polyethylene raw material PE80 Natural Gas Pipes are produced. Handling – HDPE pipe is much easier to handle and install compared to other pipe materials, allowing for significant cost advantages and ROI. Because high-density polyethylene is about one-eighth the density of steel, it does not require the use of heavy lifting equipment during installation. HDPE’s flexibility allows for bending without the need for additional fittings and can be installed over uneven terrain easily in continuous lengths. Reduced installation costs – HDPE is especially well suited for trenchless applications due to its seamless capabilities and flexible characteristics which allow for a bending radius of 20 to 25 times outside diameter of pipe. HDPE is commonly used in directional boring, plowing, river crossings, pipe bursting and sliplining. High-density polyethylene pipe systems require fewer fittings and can be welded into seamless leak-free pipe runs, allowing for significant savings in labor and equipment. Heat-fused joints – HDPE pipe can be heat fused together to form a joint that is as strong as or stronger than the pipe itself while being virtually leak free. Butt fusion and electrofusion are the most common and reliable welding techniques used to weld high-density polyethylene and offer significant installation advantages compared to traditional pipe materials. Corrosion and Chemical Resistance – HDPE pipe will not rust, corrode, tuberculate or support biological scale or growth, and has superb chemical resistance compared to traditional pipe materials. HDPE performs exceptionally well in mining, dredging and similar applications, outwearing many more costly piping materials, and offers excellent corrosion resistance to corrosive acids, bases and salts. HDPE is also unaffected by bacteria and fungi, offering resistance too many organic substances. Few Indian Major Players are as under • Micro Powder Tech • Hindustan Plastic and Machine Corporation • Sunsai Pharma Equipments Private Limited • Shree Sai Extrusion Technik Pvt. Ltd. • Flytech Engineering Market Outlook Indian piping market is still unorganized to the tune of 40 per cent to 50 per cent but with growth of GDP and Per Capita Income – it will ultimately move to organised players. In last few year customers are moving from unbranded to branded quality pipes which is the key reason for growth of organized players. High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of petroleum (in terms of energy and raw materials) to make one kilogram of HDPE. HDPE is commonly recycled, and has the number "2" as its recycling symbol. The mass density of high-density polyethylene can range from 0.93 to 0.97 g/cm3. Although the density of HDPE is only marginally higher than that of low-density polyethylene, HDPE has little branching, giving it stronger intermolecular forces and tensile strength than LDPE. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C/ 248 °F for short periods, 110 °C /230 °F continuously). In India, approximately ~% agriculture fields have proper irrigation facilities and the remaining ~% depends on monsoon for water supply. Government of India has been working on expanding water facilities for irrigation purpose, aiding the HDPE pipe market in India. The HDPE market is anticipated to increase from INR ~ billion in FY’2018 to INR ~ billion in FY’2022 at a CAGR ~% during FY’2018 – FY’2022. High Density Polyethylene (HDPE) Market size was valued at approximately USD 60 billion in 2015 with gains of over 4% CAGR between 2016 and 2024. The Global HDPE Pipes Market is expected to reach US$ 19.7 Bn by 2024, expanding at a CAGR of 4.7% during the forecast period 2016 to 2024. HDPE pipes market is to witness substantial growth with increasing application for the HDPE pipes in various end use industries. HDPE pipes are polyethylene thermoplastic pipes used to transit gas, water for agriculture irrigation, drinking water supply, in sewage systems and others. HDPE pipes are corrosion resistant and recyclable. Thus, seen as the replacement to various metal pipes. HDPE pipes are cost effective, light in weight and considered as a preferred choice over traditional metal pipes. The growth of global HDPE pipes market is fueled by growing demand from water irrigation systems in agriculture industry coupled with urbanization due to influx of middle class, resulting in upgrading, expansion and huge demand for infrastructural improvements and water supply across the globe. Further, HDPE pipes are widely used in sewage systems. Tags HDPE Pipe Production, Manufacturing Process of HDPE Pipe, Production Process of HDPE Pipes, HDPE Pipe Manufacturing Plant, HDPE Pipe Plant, Project Report on HDPE Pipes Manufacturing, How to Start HDPE Pipe Manufacturing Business, HDPE Pipe Manufacturing Process, HDPE Pipe Manufacturing Machines, HDPE Pipe Manufacturing Process, HDPE Pipe Manufacturing Project Report, Pipe Manufacturing Business Plan, Start a HDPE Pipe Manufacturing Plant, How to Start HDPE Pipe Manufacturing Industry, HDPE Pipes Manufacture, Industrial HDPE Pipe Manufacture, HDPE Pipe Manufacturing Unit, How to Setup HDPE Pipe Industry, Pipe Manufacturing Plant, HDPE Pipe Production Unit, HDPE Pipe Production Plant, Manufacture of HDPE Pipe, High Density Polyethylene (HDPE) Pipes Production Business, How to Start High Density Polyethylene (HDPE) Pipes Manufacturing Plant, High Density Polyethylene (HDPE) Pipes Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, High Density Polyethylene (HDPE) Pipes Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start High Density Polyethylene (HDPE) Pipes Manufacturing Industry in India, High Density Polyethylene (HDPE) Pipes Manufacturing Projects, New project profile on High Density Polyethylene (HDPE) Pipes Manufacturing industries, Project Report on High Density Polyethylene (HDPE) Pipes Manufacturing Industry, Detailed Project Report on HDPE Pipe Production, Project Report on HDPE Pipe Production, Pre-Investment Feasibility Study on HDPE Pipe Production, Techno-Economic feasibility study on HDPE Pipe Production, Feasibility report on HDPE Pipe Production, Free Project Profile on HDPE Pipe Production, Project profile on HDPE Pipe Production, Download free project profile on HDPE Pipe Production, Industrial Project Report, High Density Polyethylene (HDPE) Pipe Manufacture, Project consultant, Project consultancy, Process technology books, Business consultancy, Business consultant, Startup Project for HDPE Pipe Production
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PVC Pipes Manufacturing Project. Production of Polyvinyl Chloride (PVC) Pipes.

Polyvinyl Chloride (PVC) piping is the most widely used plastic piping material. PVC pipe is manufactured by extrusion in a variety of sizes and dimensions and generally sold in 10' and 20' lengths. PVC pipe is available in both solid wall and cellular core construction. Cellular core construction involves the simultaneous extrusion of at least three layers of material into the pipe wall: a solid outer layer, a cellular core intermediate layer, and a solid inner layer. Polyvinyl chloride (PVC) pipe is made from a plastic and vinyl combination material. The pipes are durable, hard to damage, and long lasting. They do not rust, rot, or wear over time. PVC is a polar polymer with strong intermolecular forces; therefore it is rigid at room temperature. On the other hand, when a plasticizer is added upon fabrication, flexible PVC products are obtained. This versatility is a major advantage of PVC. PVC pipes are used for a variety of purposes e.g. water supply schemes, spray irrigation, deep tube well schemes and land drainage schemes. PVC slotted and corrugated pipes are ideal systems for drainages of water from land where water logging is inevitable. It is widely used by various utility services now-a-days too. The usage of PVC pipes also depends upon the size of these pipes too. It is manufactured in different sizes having innumerable usage value. The Chief Advantage of PVC are: • Resistance to corrosion • Light weight • Toughness • Rigidity • Economical in laying, jointing and maintenance • Ease of fabrication The PVC pipes are much lighter than cast iron or A. C. pipes. Because of their lightweight PVC pipes are easy to handle, transport, and install. Solvent cementing techniques for jointing PVC pipe lengths is cheaper, more efficient and far simpler. PVC pipes progressively replacing conventional pipes like G.I., Cast Iron, Asbestos Cement or Stone-ware. PVC pipes are light in weight, rates for use under pressure, easy to install, low frictional loss, low on maintenance cost, and have low frictional loss. PVC pipes do not become pitted or tuberculated and are unaffected by fungi and bacteria and are resistant to a wide range of chemicals. Few Indian Major Players are as under: • AML Steel Ltd. • Ajanta Tubes Ltd. • Anant Extrusions Ltd. • Bharat Pipes & Fittings Ltd. • Bharat Steel Tubes Ltd. • Fine Plast Polymers Ltd. • Finolex Industries Ltd. • Gwalior Polypipes Ltd. • Jadia Pipes (India) Ltd. • Jain Tube Co. Ltd. • Omega Pipes Ltd. • Profitcore Pipes Ltd. • Raj Irrigation Pipes & Fittings Ltd. • Sudhakar Plastic Ltd. • Sudhakar Polymers Ltd. • Vindhya Pipes & Plastics Ltd. • Vishal Pipes Ltd. Market Outlook India PVC pipes and fittings Market is expected to reach INR 391 billion by FY’2019 Future growth of India PVC pipes and fittings Market is expected to be led by rapidly increasing population leading to increased demand for agricultural production, expanding housing sector and significant role played by the government in the development of irrigation infrastructure and real estate sector in the country. PVC pipes and fittings market in India has witnessed constant incline in terms of volume of PVC pipes and fittings produced, year on year. The exports of PVC pipes and fittings in India have witnessed healthy traction in terms of growth as observed over the past few years. India continues to maintain its leading position as the net exporter of PVC pipes and fittings across the world. The availability of cheap labor and low processing costs has made India a manufacturing hub for PVC pipes and fittings with several multinationals setting up their manufacturing facilities in the country. The export market for PVC pipes in India has grown considerably over the years due to the country’s competence in low cost manufacturing and technically trained manpower. Global PVC Pipe Market size was valued at $54,246 million in 2015, and is anticipated to grow at a CAGR of 6.7% to reach $85,565 million by 2022. Polyvinyl chloride (PVC) is the third largest selling plastic commodity after polyethylene & polypropylene. It is beneficial over other materials owing to its chemical resistance, durability, low cost, recyclability, and others; thus, it can replace wood, metal, concrete, and clay in different applications. Piping and piping systems are a major application of PVC resin. PVC pipes are manufactured by extrusion method in a variety of dimensions such as solid wall or cellular core construction. These are corrosion resistant, cost-effective, flame resistant, and easy to install & handle, and environmentally sound, with long service life. PVC pipe has applications in drain-waste-vent (DWV), sewers, water mains, water service lines, irrigation, conduit, and various industrial installations. Future growth of India PVC pipes and fittings Market is expected to be led by the rising construction of much required residential units and inclining demand of PVC pipes and fittings in agricultural sector to bring in more area under cultivation. This will also be bolstered by the government projects for clean environment and housing for all which includes a large focus on the sanitation facilities for the people. The Indian PVC pipes and fittings industry, which comprises of segments such as RPVC, PVC and CPVC pipes and fittings has grown significantly over the last few years due to the increase in the demand from irrigation sector on account of the burgeoning population and uncertain weather conditions in the country. The PVC pipes and fittings industry in India is highly fragmented. “PVC pipes will gradually replace conventional piping systems in the market due to their lower cost and higher durability. CPVC pipes are expected to register fastest growth in terms of the production capacity in the next 5 years from FY’2015-FY’2020. Rising acceptance of CPVC pipes over galvanized or PVC pipes will lead to the growth in the future. Tags PVC Pipe Production, PVC Pipe Manufacturing Process, PVC Pipe Making Process, How to Start PVC Pipe Manufacturing Business, PVC Pipe Manufacturing Unit, PVC Pipe Plant, PVC Pipe Production Process, How is PVC Pipe Made?, PVC Pipe Manufacturing Business Plan, Plastic Pipe Production, PVC for Piping Industry, PVC Pipe Manufacturing, PVC Pipe Making Business, PVC Pipe Production Plant, PVC Pipes Manufacturing Unit in India, Production of PVC Pipes, PVC Pipe Manufacture, PVC Pipe Manufacturing Industry, Project Report on PVC Pipe Manufacturing Unit, Project Report on PVC (Polyvinyl Chloride) Pipes Manufacturing Industry, Start PVC Pipe Manufacturing Factory, PVC Pipe Production Plant, Plant for PVC Pipes Production, Pipe Manufacture In India, Polyvinyl Chloride (PVC) Production and Manufacturing Process, Manufacturing of PVC Pipes, Making of PVC Pipes, PVC Pipe Factory, How to Make PVC Pipe, PVC Pipes Manufacturing Project Report, Start PVC Pipe Manufacturing Plant, PVC Pipe Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, PVC Pipe Based Small Scale Industries Projects, Project profile on small scale industries, How to Start PVC Pipe Manufacturing Industry in India, PVC Pipe Manufacturing Projects, New project profile on PVC Pipe Manufacturing industries, Project Report on PVC Pipe Manufacturing Industry, Detailed Project Report on PVC Pipe Manufacturing, Project Report on PVC Pipe Manufacturing, Pre-Investment Feasibility Study on PVC Pipe Manufacturing, Techno-Economic feasibility study on PVC Pipe Manufacturing, Feasibility report on PVC Pipe Manufacturing, Free Project Profile on PVC Pipe Manufacturing, Project profile on PVC Pipe Manufacturing, Download free project profile on PVC Pipe Manufacturing, Industrial Project Report, Project consultant, Project consultancy, NPCS, Niir, Process technology books, Business consultancy, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup, Business guidance, Business guidance to clients, Startup Project for PVC Pipe Manufacturing, Startup Project, Startup ideas, Project for startups, Startup project plan, Business start-up, Business Plan for a Startup Business, Great Opportunity for Startup, Small Start-up Business Project, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Report
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Plastic Corrugated Sheet & Boxes

Corrugated plastic Sheets are extruded twin-wall profile with two flat top and bottom layers connected by vertical ribs. It is made of high impact polypropylene resin. Currently being exported to countries like Qatar, New Zealand, Germany, Philippines, UK and Spain, this product is achieving new growth. Since polypropylene corrugated sheets have a high strength to weight ratio due to the structure of construction, they also have good cushioning property with the presence of air between two layers. This high ratio makes these sheets cost effective. Plastic corrugated boxes are a versatile solution and a cost-effective replacement for cardboard, fiberboard, molded plastic, and other substrates. Corrugated bin boxes can be regular slotted containers (RSC), half slotted containers (HSC), or roll end lock front containers (RELF). World demand for corrugated boxes is forecast to increase 4.2% per year to 234 billion square meters in 2017, slightly outpacing real (inflation-adjusted) gains in GDP. Factors contributing to rising box demand include growth in industrial activities, particularly the manufacturing sector, which often requires corrugated packaging to protect and transport goods. The global Corrugated Plastic Sheets market will reach xxx Million USD in 2018 and CAGR xx% 2018-2023.
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Air Cooler

The function of an air cooler is similar to that of an evaporator. An air cooler is a heat exchanger used to cool and/or dehumidify the air. Brine (water with glycol) is typically used as a coolant in air coolers or some other secondary coolant can be used. An air cooler can, for example, be copper or steel pipe onto which aluminium fins are fitted. The cooling medium flowing through the heat exchanger cools the aluminium fins, where heat is exchanged between the cooling medium and the air. The air that is to be cooled/dehumidified is forced over the aluminium fins by a fan. Air coolers are used for air conditioning in buildings, industrial air cooling processes, etc. Air cooler market is anticipated to cross a market size of INR 9000 crore by 2021. The Indian cooling market is witnessing an increase in the use of green technologies. Market vendors are increasingly adopting green technologies to create energy-efficient and eco-friendly air cooling systems. The air-cooler market in India has witnessed rapid growth in recent times thanks to the country’s strong economic performance, rising household incomes and a favourable shift in consumer perceptions towards air-coolers. High and rising temperature levels are leading to greater demand for cooling solutions. In India, especially among the mid-income groups, there is a huge demand of air coolers.
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