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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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LDPE/LLDPE Pouch Films - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic, today, is being increasingly utilized in almost every industry and activity. Its use has become indispensable due mainly to certain inherent properties like light weight, corrosion of chemical resistance etc. Plastic in many areas is not only a strong substitute but superior as well. To cite an example packaging industry now depends on plastic for packaging of milk, edible oils, snacks etc. and co-extruded films are predominantly used in this direction. It has been observed that in the domestic and international market, more particularly for developing countries such water pouches do not have any protection from direct sunlight exposure. Therefore, such water pouches produces offensive odour in the water within one or two days. Linear low-density polyethylene (LLDPE) is a substantially linear polymer (polyethylene), with significant numbers of short branches, commonly made by copolymerization of ethylene with longer-chain olefins. LLDPE has penetrated almost all traditional markets for polyethylene; it is used for plastic bags and sheets (where it allows using lower thickness than comparable LDPE), plastic wrap, stretch wrap, pouches, toys, covers, lids, pipes, buckets and containers, covering of cables, geo membranes and mainly flexible tubing. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging, the rest being flexible.
Plant capacity: LDPE/LLDPE Pouch Films :1.2 MT/Day Plant & machinery: Rs 30 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 254 Lakhs
Return: 24.32%Break even: 41.09%
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Double Wall Corrugated Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A double wall pipe is the most common corrugated pipe design for drainage and sewage. Various different designs of pipes are available, such as single channel or double flow channels, and they all have in common a smooth inner surface for good flow rates and a corrugated layer. Double wall corrugated pipes can be produced with either one or two extruders. The latter allows walls with two different materials in a single pipe. In addition there are other corrugated pipe designs that can be found on the market, such as triple wall pipe (smooth inner and outer walls and a corrugated structural core) and Ultra Rip (smooth inner wall with concentric reinforcing ribs that encircle the pipe to provide higher ring stiffness). Corrugated pipes represent the ideal solution for the abduction of any kind of water, chemicals, affluent and sewers, because they combine the advantage of corrosion resistance. Typical properties that result in advantages in Corrugated Pipe can be summarized as follows. Higher mechanical resistance due to the structure of the pipe . Corrosion resistance , both of the external wall and internal wall in contact with the conveyed fluid. No protections such as coating, painting or cathodic are needed. Corrugated pipes are resistant to nearly all chemicals . Very long life , virtually infinite of the material which does not need maintaining. Low weight of pipes lengths that allows for the use of light laying and transport means. Few Indian Major Players are as under o Alom Extrusions Ltd. o Dutron Polymers Ltd. o Gwalior Polypipes Ltd. o Rex Polyextrusion Ltd. o Sicagen India Ltd. o Tijaria Polypipes Ltd.
Plant capacity: 20 Mt/DayPlant & machinery: Rs 808 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1510 Lakhs
Return: 27.25%Break even: 51.34%
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PVC Shrink Sleeves - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Shrink sleeve labels are sleeves constructed from film material that, rather than using adhesive, shrinks to a product’s surface when heat is applied. This type of labeling allows the graphics to be printed around the entire circumference as well as take the shape of the product’s container. The eye-catching design of 360° graphics that form-fit containers has great consumer appeal. The shrink label can best be described as a film label printed on an oriented plastic sheet or tube, which, when heat is applied to the label, conforms – or shrinks - to the contour of the container. There are two different types of shrink label: the shrink sleeve label and the rollfed, wrap-around shrink label. Shrink wrap/sleeve is applied over or around the intended item, often by automated equipment. It is then heated by a heat gun or sent through a shrink tunnel or oven for shrinking. Shrink wrap/sleeve can be supplied in several forms. Flat rollstock can be wrapped around a product, often with heat sealing to tack the film together. Center folded film is supplied on a roll with the plastic is folded in half: product is placed in the center portion, the remaining three edges are sealed to form a bag, and the package then heated which causes the bag to shrink and conform to the product placed in the bag. Shrink wrap can be used to wrap buildings. It can wrap roofs after hurricanes, earthquakes, tornadoes and other disasters. Shrink wrap can be used for environmental containments to facilitate safe removal of asbestos, lead and other hazards. Few Indian Major Players are as under • Haldyn Corporation Ltd. • Heatshrink Technologies Ltd. • Powertel Engineering Pvt. Ltd. • Raychem-R P G Pvt. Ltd. • Saraswati International Ltd. • Shree Shree Telecom Pvt. Ltd. • Srikanth Optic Systems Ltd.
Plant capacity: PVC Shrink Sleeves:400 Pkts/DayPlant & machinery: Rs 72 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 202 Lakhs
Return: 13.16%Break even: 66.91%
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PET Bottle Recycling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PET-bottles more and more replace glass bottles in the beverage and food sector. The success of PET in comparison to glass is based on several economic (and environmental) advantages. On the one hand, the production of PET is less expensive and energy consuming than the production of glass. Secondly, the light weight of the PET-bottle makes it easier for merchants and consumers to handle the bottles and crates. It saves energy during transport, particularly on long distance haulage. Finally, PET offers more or less the same material properties as glass regarding hygiene, taste and gas impermeability. The consumption of bottled water has been increased very much in the past few years. Plastics are significant and make a positive contribution with regards to packaging in various ways. By sorting and processing plastic packaging that is found in predominantly homogeneous streams, the value and market availability is maximized for the collected plastic packaging industry. Plastic bottles, plastic tubs, and plastic bags all have the potential to be recycled. One of the fastest growing types of collected plastic materials for recycling is polyethylene terephthalate ("PET") from post-consumer beverage and water bottles. For beverages and other juices, plastic bottles are used more preferably.
Plant capacity: 24 Mt/DayPlant & machinery: Rs 290 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 737 Lakhs
Return: 25.84%Break even: 64.95%
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Wood Plastic Composite (WPC) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composites (WPCs) are roughly 50:50 mixtures of thermoplastic polymers and small wood particles. The wood and thermoplastics are usually compounded above the melting temperature of the thermoplastic polymers and then further processed to make various WPC products. WPC can be manufactured in a variety of colors, shapes and sizes, and with different surface textures. Depending on the processing method, WPCs can be formed into almost any shape and thus are used for a wide variety of applications, including windows, door frames, interior panels in cars, railings, fences, landscaping timbers, cladding and siding, park benches, molding and furniture. This product is part of the composites to be named wood polymer composite (WPC), wood fiber composite (WFC), poly wood and pall wood, poly board, wood flex, stock wood and wood plastic. WPC is manufactured by dispersing wood particles into molten plastic with coupling agent or additives to form composite material through various techniques of processing such as extrusion, compression or injection moulding. Due to the main problems in providing forest resources and petrochemical raw materials, and high share of procurement costs and purchasing raw materials in production of lingo-cellulose and plastic materials, especially the environmental problems of polymer, various approaches in the production of wood-polymer nano-composites has been created. It can be used to make pallets. It can be used for making deck. It can be use for making outdoor furniture like park benches. It can be used for making school benches, Door and windows frames. It can be used for making of windows and door shutter frames. It can be used for making items floor teak and indoor furniture. It can be used for making laminated sheets. It can be used for making room partition. Wood in the garden: garden furniture, fences and other applications in the garden.
Plant capacity: 4923 Sq. Ft/DayPlant & machinery: Rs 173 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 557 Lakhs
Return: 25.67%Break even: 54.70%
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uPVC Profiles for Doors and Windows - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

uPVC products are fire retardant. This is because they contain more than 70 % unplasticised uPVC which turns 57% Chlorine. This contribute efficiently to the flame retardant. Further, it has very high ignition temperature 400ºC against 210ºC of wood and has an index of 50% against 21% for wood. uPVC Windows are especially made to suit the Indian climate. The profiles are made to adopt to various Indian climates like extreme heat & cold, heavy rainfall. The uPVC Windows can be broadly categorized in 2 types. uPVC Sliding Windows system can be Two Track - Three Track or multi Track shutters with the provision of Dust & moisture proof wire mesh shutter with modern locking, technically design, strong durable, no chocking of shutters, Airtight, Sound proof and suitable to all weather condition. Few Indian Major Players are as under • D C M Shriram Ltd. • Elgi Building Products Ltd. • N C L Alltek & Seccolor Ltd. • Nirav Commercials Ltd.
Plant capacity: 8.3 MT/DayPlant & machinery: Rs 161 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1119 Lakhs
Return: 26.00%Break even: 41.00%
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Fully Automatic Single Stage Plant for PET Jar & PET Bottles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

PET, which stands for polyethylene terephthalate is a clear, strong and lightweight plastic belonging to the polyester family. It is typically called "polyester" when used for fibers or fabrics, and "PET" or "PET Resin" when used for bottles, jars, containers and packaging applications. PET is the world's packaging choice for many foods and beverages because it is hygienic, strong, lightweight, shatterproof, and retains freshness. It is most commonly used to package carbonated soft drinks and water. Consumers can identify PET containers by the triangular #1 resin identification code found on the bottom of PET bottles and jars. PET is also popular for packaging salad dressings, cooking oil, peanut butter, shampoo, liquid hand soap, mouthwash, and other personal care items. Special grades of PET are used for take-out containers and prepared food trays that can be warmed in the oven or microwave. PET is recyclable and highly sustainable. It is the most recycled plastic in the United States. PET can be recycled again and again. PET is a very inert material that is resistant to attack by micro-organisms, and does not react with food products, which is why it is widely preferred for packaging foods, beverages & pharmaceuticals. Health-safety agencies around the world have approved PET as safe for use with foods and beverages. Few Indian Major Players are as under • Allen Laboratories Ltd. • E O N Polymers Ltd. • Garden Polymers Pvt. Ltd. • Jauss Polymers Ltd. • Oricon Enterprises Ltd. • Parle International Pvt. Ltd. • Pearl Polymers Ltd. • Polycon International Ltd. • Radico Khaitan Ltd. • S P L Techno Chem Ltd. • Sachi Molding Solutions Pvt. Ltd. • Shripet Cybertech Systems Ltd. • Technology Plastics Ltd. • Vinayak Polycon Intl. Ltd.
Plant capacity: PET Bottles/Jar 100 ml Size:16,000 Nos/Day •PET Bottles/Jar 200 ml Size:16,000 Nos/Day •PET Bottles/Jar 500 ml Size :16,000 Nos/Day •PET Bottles/Jar 1000 ml Size :16,000 Nos/Day •PET Bottles/Jar 2000 ml Size :16,000 Nos/DayPlant & machinery: Rs 106 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 546 Lakhs
Return: 29.00%Break even: 48.00%
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PVC Flex Banner (Frontlit, Backlit & Vinyl) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all Digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency, PVC Flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, nowadays PVC Flex is playing an important role in signage & Banner Advertising industry. Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner. Laminated Backlit flex products are widely used for indoor and outdoor advertisement. Its surface has fine ink absorption which is compatible for all solvent-based printers such as Vutek, Nur, Scitex, etc. With special treatment, the products have a good property of anti-microbial and anti-aging. Backlit flex is a good translucent media material design for backlit displays which perform a high printing quality while printing a single strike image. Its certain finishing treatment makes ideal performance. This market is booming with 25-30% annual growth and is worth around Rs 500-600 crore. PVC is the third-most-used plastic or polymer petrochemical, after polyethylene and polypropylene. Depending on the manufacturing process or polymerisation, there are two types of PVC. Suspension is plain or rigid PVC, used for construction works, while emulsion or paste PVC is used in coating and blending applications. PVC flex is an end-product, used in tarpaulins, canvas and printing. Thus, due to demand it is a good project for entrepreneurs to invest.
Plant capacity: PVC Flex Banner (Frontlit/Backlit) 440 g/m2:20 MT/Day •PVC Flex Banner Vinyl 440 g/m2:5 MT/DayPlant & machinery: Rs 550 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 1196 Lakhs
Return: 27.00%Break even: 50.00%
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Single Core Flexible Cable (FR LSF PVC Insulated) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

PVC compound insulated single core and multi core flexible cables have a wide range of application in machine tools, appliances, control panels, machinery and industries of every nature. The conductors, drawn from 99.97% bright electrolytic grade copper with more than 100% conductivity, are annealed and bunched together. The conductors are insulated with a PVC compound with high insulation resistance and dielectric strength, formulated and manufactured in-house. In case of multicore cables, the insulated cores are laid up to form the core assembly. The inner cores are coded for ease of identification as per National/ International coding practices. The sheathing is provided with a specially formulated PVC compound to facilitate not only ease in stripping but also to withstand mechanical abrasion while in use. These PVC compounds used for insulation and sheathing have a high oxygen and temperature index. These properties help in restricting the spread of fire even at very high temperatures. The single core and multicore sheathed cables are manufactured as per IS 694: 1990, in sizes from 0.5 sq. mm. to 50sq. mm. in single core, and in sizes 0.5 sq.mm. to 4.0 sq mm. upto 5 cores. These sizes carry the prestigious ISI mark and are duly approved by FIA/TAC. The rest of the sizes generally conform to IS 694: 1990. Few Indian Major Players are as under • Bindawala Cables & Conductors Ltd. • Finolex Cables Ltd. • Gem Cables & Conductors Ltd. • Omega Cables Ltd. • Sanco Industries Ltd. • Skytone Electricals (India) Ltd. • Torrent Cables Ltd. • Torrent Cables Ltd. • Uniflex Cables Ltd. • Universal Cables Ltd. • Vimal Flexsol Ltd. • Vora Wires Inds. (India) Ltd.
Plant capacity: 500 Coils/DayPlant & machinery: Rs 63 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 325 Lakhs
Return: 27.14%Break even: 57.75%
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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable Syringes made of plastic material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance which is based mainly on the advantages it offers regarding cost and hygienic applications. The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient. Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. Few Indian Major Players are as under • Albert David Ltd. • H L L Lifecare Ltd. • Hindustan Syringes & Medical Devices Ltd. • Iscon Surgicals Ltd. • Lifelong Meditech Ltd. • Raaj Medisafe India Ltd. • Sangam Health Care Products Ltd. • South India Surgical Co. Ltd. • Transmedica (India) Ltd.
Plant capacity: •Disposable Plastic Syringes (2 ml Size):40000 Pcs/Day•Disposable Plastic Syringes (5 ml Size):40000 Pcs/DayPlant & machinery: Rs 490 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 757 Lakhs
Return: 15.24%Break even: 61.07%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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