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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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PET PREFORM FOR WATER AND CARBONATED SOFT DRINKS WITH CLOSURES (CAPS FOR THE BOTTLES) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

PET preforms are a polymer half finished product manufactured using Polyethylene Terephthalate material. This PET Preform is used in manufacturing different types of PET bottles, blow moulded jars through the process of blow moulding. PET is widely used for various packaging applications due to its properties and cost effectiveness. The PET preforms are widely appreciated in different sectors since it occupies less space, hence can be accommodated in a large number then moulded in any shape as per the requirements. The PET preforms are manufactured using horizontal injection molding machines. PET Preform is a polyester material container; it has many special grades and can be offered according to the clients requirements. There is one characteristic of PET preform, which is the product that made form it will be clear and transparent. The surface is smooth and sparking, which can attract the buyer´s attention. This makes the PET preform a delicate product. PET bottles are replacing glass bottles because of the high rate of breakage and the inconvenience of returning the empty bottle after consumption. The consumption pattern is tending to converge with the international patterns and this is how new categories such as sports drinks, juices and non returnable (PET bottles and cans) are catching up in the local market. PET (also named PETE) is a kind of polyester material for fiber, injection molded parts, as well as blow molded bottles and jars. Special grades are offered with the required properties for the different applications. PET is linear thermoplastic (long chain molecule consists of repeating units shown as figure right), white but bluish resin made from terephthalic acid and ethylene glycol through poly condensation. PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 gram. PET came into prominence in the 1950s as a textile material. Uses & Applications for PET Preform PET containers are mainly used for packaging of mineral water, edible oil, carbonated beverages, alcoholic beverages and other food products, PET bottles/containers are basically manufactured from pre forms. The pre form is blow moulded to form the PET bottles, Key properties of PET are un breakability, sparkling clarity, odourless, non toxicity and hygiene use and PET bottles can be recycled and used to replace costly raw materials used in textiles and insulation Market Survey PET bottles and jars are manufactured by injection blow moulding process. PET molecules get biaxially oriented, which imparts special properties to the containers such as excellent trans parency and sparkle, un breakability, prevention of loss and injury, non toxicity and hygienic use, light weight, other preferred chemical and mechanical properties such as resistance to chemicals and alkalis, recyclability and hence environment friendly disposition. Significantly, PET is approved as suitable for food contact application. In India, PET started being used in a perceptible way only very recently. It is projected that the demand will grow appreciably, especially for packaging soft drinks. Soft drinks are witnessing a gradual shift towards the non returnable bottles due to changing lifestyles and convenience. PET packaging has been doing very well as it offers the flexibilities of innovation, both in terms of pack design and size. Pepsi expects 15% reduction in the share of glass bottles from 65%. Likewise Coco Cola India is not far behind in lapping up the growth in the PET model. India produces around 500,000 tonnes of PET annually. The overall capacity of the industry is rated at about 650,000 tonnes per year.
Plant capacity: 3940 Kg/ day (PET Preform 30, 15, 13 gms), 1450 Kg/ day (Caps for Bottles)Plant & machinery: Rs.215 Lakhs
Working capital: -T.C.I: Cost of Project :Rs.507 Lakhs
Return: 30.00%Break even: 60.00%
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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. The disposable plastic syringe has become an important part of the medical scene since its introduction in the late 1950's. Today more and more attention is being focused on the composition and configuration of this everyday item. It is an instrument which is used for injecting any liquid into the body of human beings or of animals. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance, which is based mainly on the advantages it offers regarding cost and hygienic applications. Uses & Applications Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. The often are used instead of reusable syringes in an effort to avoid spreading a disease. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist .A medical syringe that is used to give shots to more than one person without being properly sterilized is a potential source of disease. This can be an especially pressing concern in poor or undeveloped areas, where an injection often cannot be given under ideal medical conditions. Market Survey The Health Ministry of the Government of India was planning to have a separate wing to license medical devices under the proposed National Drug Authority. The Indian domestic Medicare devices industry is expected to grow from Rs 60 bn to Rs 76.5 bn in four years. The overall market is estimated at Rs 150 bn. A major part of the demand is met through imports. Devices, such as catheters and stents represent nearly two fifth of the entire range of diagnostic devices and most critical as per international classification. The Government has decided to create separate quality guidelines for medical devices. Presently medical devices are treated like drugs and regulated by state drug regulators under the drug law Drugs and Cosmetics Act. Guidelines would make it mandatory for producers to get their products certified by notified bodies like ISO and BIS. Technological advances achieved by Medicare globally in the recent years have been phenomenal. The Indian scenario has not remained immune to these changes. While IT (information technology) has come to the aid of the breakthroughs, the progress recorded in the Medicare area is as impressive as it is in the IT sector itself. The changes are in concepts, forms and content, as well as applications. These are both, quantitative and qualitative. The transformation is pervasive and has penetrated almost all specialties, from diagnostics to physiotherapy, from cardiology to oncology, from non invasive surgery to transplants. Financial Analysis & Comparison of Major Companies Albert David Ltd. Disposable Medi Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd.
Plant capacity: 33600 NOS./DayPlant & machinery: 112 Lakhs
Working capital: -T.C.I: Cost of Project : 287 Lakhs
Return: 30.00%Break even: 44.00%
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PET Bottle Recycling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyethylene terephthalate or PET (also known as PETE) is one of the most common types of plastic. Most single serve plastic bottles, including those for water, soft drinks and juices, are made with PET. Designated by the recycling code 1,. This symbol is nothing to do with the single use or repeated use of PET bottle. Being extremely light, PET bottles help to reduce the emission of contaminants during their transport. Since they require less fuel during transport, they also help saving energy. PET is globally recognized as a safe, recyclable packaging material. PET is the main constituent in a variety of consumer and industrial products including plastic fibers, videotape, audiotape, film, engineered resin, food containers. Although the percentage of refillable PET beverage containers increases all over the world, the majority of PET bottles worldwide are one way bottles which are discarded after use. PET bottles contribute increasingly to the generation of waste and litter especially in developing countries. So, it is very necessary to recycle of PET bottles to saves 65% of the energy for primary PET production and also it offers jobs and income for low income groups. Uses & Applications Recycled PET is converted into numerous products. The five major generic end use categories for recycled PET plastic are: Packaging applications (such as new bottles), Sheet and film applications (including some thermoforming applications, such as laundry scoops), Strapping, Engineered resins applications (such as reinforced components for automobiles), Fiber applications (such as carpets, fabrics and fiberfill). There are a number of emerging technologies that are generically referred to as depolymerization processes. Market Survey The production of PET bottles has been on the rise mainly for beverage bottle use these past several years and is expected to increase further because of their convenience. Recycling of post consumer PET bottles has been gaining great interests and several recycling methods have been proposed. The worldwide strong PET market (and recycling) growth is important. PET recycling seems feasible in two aspects: one is that is the market need and second this market need is just at the same direction with the environmental request to reduce the waste materials in the land fields or the waste in general. Fibre industry is one of the fast growing end use sectors and a major user of recycled PET in India. During the last decade a steadily increasing number of products are made of bottle PET flakes. The very early started conversion of PET scrap to staple fiber was later followed by increasingly higher performance products.
Plant capacity: 4 MT/DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 376 Lakhs
Return: 47.00%Break even: 41.00%
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HDPE Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Provision of drinking water supply, or in other words `piped' water supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects and builders of the plastic materials, polyethylene (high density). These HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. High density polyethylene (HDPE) is being used as drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the assumption that the pipe will deform and thus relieve stress. Consequently, ductility is an essential parameter to accommodate allowable deflection during the pipe’s service life. HDPE resins with low ductility can lead to unexpected cracking in the pipe, brought on by a process called slow crack growth. To minimize such cracking, the stress crack resistance (SCR) of HDPE resins must be properly evaluated. HDPE is very flexible and can endure harsher site handling than more brittle polymers like PVC. Flexibility also allows turns in the piping system without the need for additional joints. Uses and Applications The plastic pipes are replacing the conventional pipes because of many advantages they have over other piping systems. Some of the main advantages of plastic pipes systems are light weight, easy to handle and installation, better flow characteristics, corrosion and installation resistant, lower power requirement during water transmission, cheap in length to length cost. Plastic pipes are durable and may last for as long as 50 years or more. Following are the bulk consumers of HDPE/LDPE pipes and fittings in India: Central public works departments, State public works departments, Housing Boards, Urban development authority like DDA, M.E.S., Municipal Boards, Water Works and district boards, Department of atomic energy, Various Jal Nigam, Public Health departments, Process Industries and Power Houses etc. The main objectives of the use of plastics in agriculture are to increase the cultivated area; to improve the environment of the crop, thereby increasing quality and productivity; and to facilitate the transport and storage of the produce. In the broad sense, uses of plastics in agriculture may be classified into two main groups. The first group is much interesting which is for water management and allied areas like lining of reservoirs, ponds, canals; mulching; storage and shading areas on a large scale. The other group includes the application of plastics to replace traditional materials used in agriculture. Market Survey Plastics, a material of the new generation, has been growing up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally. Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metals and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects. Polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanised), polyethylene (crosslinked), phenolics, alkyds, polyesters. The industry has expanded along with expansion of diverse applications areas such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, white goods. User segments include electrical appliances, domesticware, leatherite, decorative laminates, fittings and fixtures, construction industry (extrusions), automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food pro cessing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards. Polymers have found uses in all spheres of life with demand for better materials, greater functional utility, more economical packaging and versatile and durable all weather products. Illustratively, the hilly regions of east India, or the drought prone districts of Rajasthan, Gujarat and Tamil Nadu demand moulded tanks in thousands.
Plant capacity: 4.80 MT / DayPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 400 Lakhs
Return: 38.00%Break even: 44.00%
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IV CANNULA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cannula and catheter both mean exactly the same thing– a flexible tube inserted into the body to administer or withdraw fluids or to keep another tube patent. Intravenous cannulation is a technique in which a cannula is placed inside a vein to provide venous access. Venous access allows sampling of blood as well as administration of fluids, medications, parental nutrition, chemotherapy, and blood products. In general, the smallest gauge of catheter should be selected for the prescribed therapy to prevent damage to the vessel intima and ensure adequate blood flow around the catheter, which reduces the risk of phlebitis. In an emergency situation or when patients are expected to require large volumes infused over a short period of time, the largest gauge and shortest catheter that is likely to fit the chosen vein should be used.There are four types of IV Catheter: Peripheral Catheter, Midline Peripheral Catheter ,Peripherally Inserted Central Catheter & Central Venous Catheter. Uses and Applications A venous cannula is inserted into a vein, primarily for the administration of intravenous fluids, obtaining blood samples and administering medicines. An arterial cannula is inserted into an artery, commonly the radial artery, and is used during major operations and in critical care areas to measure beat to beat blood pressure and to draw repeated blood samples. IV Cannula has veterinary use, nasal or oral use too. Cannula can also be used for piercing. The common uses are rapid transfusion of blood, transfusion of IV drugs. Paediatric patients or adults with small veins undergoing long term medication or blood transfusion are subjected to IV Cannula. It is also used on oncology patients undergoing Chemotherapy. Market Survey IV Cannula is amongst the most extensively used medical disposables. Healthcare professionals represent the largest end use market for cannulae. Worldwide market for IV Cannula is driven by an aging population and related rise in healthcare demand. . The Present demand of Disposable IV Cannula is being adequately met by indigenous production. In increasing awareness in health care and like diseases and improvement in per capita income is expected to create further growth in demand of disposable IV Cannula. The use of IV Cannula is becoming more popular due to following advantages: IV Cannula have lower coefficient of thermal expansion and hence have greater accuracy & It is unbreakable. With the unhealthy living style prevailing among people, diseases are spreading at a high rate, and consequently demand of this product is increasing too. So, there is much scope and profit for entrepreneurs in establishing this business. Few Indian Major Players are as under: La Medical Devices Ltd. Lifeline Injects Ltd. Sangam Health Care Products Ltd. Span Medicals Ltd. Surgiplast Ltd.
Plant capacity: 300000 Pcs./Day Plant & machinery: Rs.804 Lakhs
Working capital: N/AT.C.I: Rs.2373 Lakhs
Return: 28.00%Break even: 36.00%
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IV CANNULA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cannula and catheter both mean exactly the same thing– a flexible tube inserted into the body to administer or withdraw fluids or to keep another tube patent. Intravenous cannulation is a technique in which a cannula is placed inside a vein to provide venous access. Venous access allows sampling of blood as well as administration of fluids, medications, parental nutrition, chemotherapy, and blood products. In general, the smallest gauge of catheter should be selected for the prescribed therapy to prevent damage to the vessel intima and ensure adequate blood flow around the catheter, which reduces the risk of phlebitis. In an emergency situation or when patients are expected to require large volumes infused over a short period of time, the largest gauge and shortest catheter that is likely to fit the chosen vein should be used.There are four types of IV Catheter: Peripheral Catheter, Midline Peripheral Catheter ,Peripherally Inserted Central Catheter & Central Venous Catheter. Uses and Applications A venous cannula is inserted into a vein, primarily for the administration of intravenous fluids, obtaining blood samples and administering medicines. An arterial cannula is inserted into an artery, commonly the radial artery, and is used during major operations and in critical care areas to measure beat to beat blood pressure and to draw repeated blood samples. IV Cannula has veterinary use, nasal or oral use too. Cannula can also be used for piercing. The common uses are rapid transfusion of blood, transfusion of IV drugs. Paediatric patients or adults with small veins undergoing long term medication or blood transfusion are subjected to IV Cannula. It is also used on oncology patients undergoing Chemotherapy. Market Survey IV Cannula is amongst the most extensively used medical disposables. Healthcare professionals represent the largest end use market for cannulae. Worldwide market for IV Cannula is driven by an aging population and related rise in healthcare demand. . The Present demand of Disposable IV Cannula is being adequately met by indigenous production. In increasing awareness in health care and like diseases and improvement in per capita income is expected to create further growth in demand of disposable IV Cannula. The use of IV Cannula is becoming more popular due to following advantages: IV Cannula have lower coefficient of thermal expansion and hence have greater accuracy & It is unbreakable. With the unhealthy living style prevailing among people, diseases are spreading at a high rate, and consequently demand of this product is increasing too. So, there is much scope and profit for entrepreneurs in establishing this business. Few Indian Major Players are as under: La Medical Devices Ltd. Lifeline Injects Ltd. Sangam Health Care Products Ltd. Span Medicals Ltd. Surgiplast Ltd.
Plant capacity: 300000 Pcs./Day Plant & machinery: Rs.804 Lakhs
Working capital: N/AT.C.I: Rs.2373 Lakhs
Return: 28.00%Break even: 36.00%
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PVC Electric Wires & Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The generation, transmission, and distribution of power involves electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power. Previously rubber insulated cables were in vogue but their life used to be short. Now days in the field of insulated cables PVC cables have occupied an important place and in fact these are most popular. PVC Cables are usually of two grades viz. 250/440 volts grade cable and 640/1100 volts grade cable. Some of the types of PVC cables are: PVC insulated entwined wires used for service connections, Twin twisted PVC insulated wire for appliances, Flat type PVC cord having two parallel PVC insulated wires for appliances, Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing, PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC.PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Cables are manufactured from Electrolytic grade bright annealed copper, thus helping save energy. These are insulated with special grade Pre Compound offering high insulation resistance & dielectric strength & are ideal for conduit wiring. Each meter of wire goes through high voltage testing machines to make certain that there are no weakness spots in the insulation. PVC insulated flexible single core and multi core cables are manufactured as per the most stringent quality specification to meet international standards. Electrolytic grade copper conductors and dielectric grade. PVC insulation makes these cables suitable for transmitting voltage up to 1100 volts. The 250/440 volt grade cable are suitable for use on single phase or 3 phase systems where the voltage between each conductor and earth does not exceed 250 V. (That is solidly earthed 440 V). The 650/1100 volts grade cable are suitable for use on medium voltage 3 phase system where the voltage between the conductor and the earth does not exceed 650 V. (That is solidly earthed 1100 V. System). These can also be used on single phase system in special conditions where greater degree of safety is required. Uses and Application PVC wires & cables are used in home appliance, house wiring, TV, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests its used everywhere, where electricity is to be carried from one point to another with safety. Domestic cables & wires used extensively. These types of cables are used in house wiring, wiring of T.V, Video & Control panel circuits. These types of wires are used where temporary wiring for domestic use is necessary. Power cables are used mostly by electricity boards & big industries where consumption of electricity is large. These cables are used for domestic supply of electricity in big towns of cities or in workshops where open wiring is not suitable due to moisture & hazardous gases. In Market segments, PVC Wires & Cables are used in Airports, Automobile, Building & Construction Industries, Cement Industries, Chemical & Process Industries, Fertilizer Industries, Hydro Power Generation, Information Technology Industries, Nuclear Power Generation, Ordinance Factories & Defence Installations, Petrochemical Industries / LPG Plants, Petroleum Refineries & Port Terminals, Power Electricity Distribution Industries, Railways, Steel Plants, Thermal Power Generation. Market Survey The demand for the incremental cables supply which is now prevalent in the industry (in form of large, ongoing infrastructure, power and industrial projects) is expected to flow from the following quarter in this fiscal. Cables demand forms a major part of every industrial project. It is estimated that there are around 1,000 cable making companies across the world, of which around 18% are located in North America, 26% in Europe, 13% in Asia and 43% in rest of the world. China alone accounts for two thirds of consumption of cables in the Asia region and 21% of total world consumption. Demand is stimulated by major electrification programs to extend energy networks. The high consumption in Western Europe and North America stems from the need to replace aging lines and to inter connect the electricity networks in those regions. Since India is expected as one of the worlds fastest growing markets for high voltage power cables, to cope with increasing power demand, J Power Systems decided to expand its production capacity by establishing a new plant in partnership with Finolex. Universal Cables Ltd (UCL) has started work on its Rs 610 mn cross linked polyethylene cables project. It is the first project of its kind in the country. There is a very good scope for this product and every industry is incomplete without this, so by establishing this business, one can be a major support to other industries. Cost Estimation Capacity Single Core Wire : 12000 km/Annum Single Core Standard Wire : 9000km/Annum Multiple Core Flexible Wire : 4200 km/Annum
Plant capacity: -Plant & machinery: Rs.186 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 453 Lakhs
Return: 41.00%Break even: 68.00%
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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The disposable plastic syringe has become an important part of the medical scene since its introduction in the late 1950's. It is an instrument which is used for injecting any liquid into the body of human beings or of animals. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. Disposable syringes are mostly injection moulded from polypropylene. Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Uses & Applications Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist. Disposable syringes also are used to inject anesthetics for medical procedures. The syringes used by dentists to administer local anesthesia before drilling or pulling teeth are a common example. Disposable syringes sometimes are used for drawing blood samples. They also are used when blood is being drawn from a vessel very close to the skin, such as those in the wrists and hands. Market Survey Needles and syringes are amongst the most extensively used medical disposables. Healthcare professionals represent the largest end use market for syringes, followed by diabetics. A substantial rise in the number of drug addicts has also contributed to the enhanced demand for syringes across the world. Rising life expectancies and growing proportion of the elderly have led to increased demand for healthcare services, and greater need for drugs to be injected. Additionally, a number of newly introduced drugs including DNA based drugs are not available in the form of pills and must be administered intravenously, thereby enhancing the demand for disposable syringes. Worldwide market for syringes is driven by an aging population and related rise in healthcare demand. Other factors influencing growth include increasing popularity of pre filled syringes, rising incidence of diabetes, and growing awareness of AIDS and other infectious diseases. The growth in domestic demand may be conservatively expected to be 25% per annum, assuming constant export of 100 million syringes /year. There are many manufacturer of disposable syringes in the country, out of which about 5 6 units are under small scale sector. The total installed capacity is to be about 400 million and actual production is about 350 million. Few Indian Major Players are as under: Albert David Ltd. Disposable Medi Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd. Cost Estimation Capacity Syringes (2 ml) :11,200.0 Nos./ Day Syringes (5 ml) :11,200.0 Nos./ Day Syringes (10 ml) :11,200.0 Nos./ Day
Plant capacity: -Plant & machinery: Rs.113 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.288 Lakhs
Return: 27.00%Break even: 46.00%
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Wood Plastic Composite (WPC) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composite is good to solve the problem arises in the environment as there is scope of use of agricultural waste product to make WPC. One can use waste polypropylene or polyethylene, or it may be used virgin polypropylene or polyethylene, waste wood flour, rice husk, plastic additives like (DOP, DBP etc) to produce WPC. There are different percentages of raw material used for the production of pallets decking, out door furniture like park bench, windows and door shutter frames etc. This product is manufactured by using automatic imported machineries or by using indigenous machines. . Plastic coated wooden furniture has good market demand as well as good looking and good appearance. Self-life of the product is very high. It can be easily handled. As a whole this type of product have good market demand and it can be concluded that any new entrepreneur may enter into this field will be successful. Uses and Applications It can be used to make pallets, for making deck, for making out door furniture like park benches, to make school benches, door and windows frames. It can be used for making of windows and door shutter frames, for making items floor teak and indoor furniture, to make laminated sheets. It can also be used for making room partition. Market Survey Wood plastic composites are an important and growing segment of the forest products industry. This industry segment has grown in double digit percentages annually for the past decade. In North America, the WPC market has been dominated by rail and decking products while in Europe more emphasis has been placed on automotive applications. In China and other parts of Asia, the WPC market is beginning to experience considerable growth along with a wider variety of product offerings including pallets, doors, and architectural moldings. There is fairly demand of the wood plastic composite. Current hot issues in WPC technology are weight reduction of the products and enhancement of mechanical properties for structural uses. It can be concluded that there will be good manufacturing demand of the product. There is good scope for few new entrepreneurs may enter into this field will be successful.
Plant capacity: 3840 Kgs./DayPlant & machinery: Rs.75 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.289 Lakhs
Return: 43.00%Break even: 45.00%
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Floral Foam (Phenolic Foam) with Resin Manufacturing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Floral foam was mistakenly invented by a chemist named Vernon Smithers in the early 1940's. He created floral foam from synthetic substances or resins which restrict the growth of bacteria, causing the flowers to last longer. Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. The recurring problem in the past with these traditional methods of flower arrangement is the shorter lifespan of the floral designs that may take hours to create. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. The recurring problem in the past with these traditional methods of flower arrangement is the shorter lifespan of the floral designs that may take hours to create. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. The recurring problem in the past with these traditional methods of flower arrangement is the shorter lifespan of the floral designs that may take hours to create. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Agood foam should have a strong flower holding power. When inserting flowers, it must be able to hold the weight of the flowers Uses and Applications Open-celled phenolic foam that readily absorbs water and is used as a base for flower arrangements: Foliage green in color and holds about 40 times its weight in water. Wet foam is used for fresh flowers. Highly water absorbent and very fine and compact. The wet foam is also available in many forms. Some are shaped into balls or spheres, for making pomanders or interesting centerpieces. For the use of bridal bouquets, they come with plastic holders. For the use of wreaths, they come with a plastic container in the shape of doughnut or heart-shape. It all depends on what one is making. Dry foam is used for artificial flower arrangements. Market Survey India is also the second largest consumer base and has unlimited opportunities for growth in flower retailing. India's flower trade is attracting a large demand from an estimated 300 million middle class people. Flower consumption in the cities and major towns is reportedly growing at 40 per cent per annum. Flower retail shops and boutiques have mushroomed all over the cities and towns. The demand will get further impetus with the growth of modern retailing concepts. Commercial floriculture is as beneficiary of the policy of crop diversification in agriculture. The growth in this segment is reflected in rising domestic demand for flower and floral exports. Commercial floriculture is increasingly being considered a high remunerative economic activity by small and large farmers across the country and if the sector gets organized, there could be a massive Rs. 10,000 crore business opportunity. It is worthwhile noting that despite India's share in the $ 11 billion global market for flowers and flower products having touched just about 0.65 per cent, the growth potential is large. Recognizing the importance of the sector, government of India as well as state governments has taken steps to provide support to the sector. Corporate Houses are encouraged to set up units with global scale and size, so they can meet the volume, consistency and quality demands of the global buyers. For instance, companies like Reliance, ITC, Tata Tea, Bharti Group, AV Birla, Big Apple, Namdhari Fresh, Subhiksha, Shopper's Stop will be entering to tap this as a potential business opportunity or as bulk buyers for their retail chains. On globalization, floriculture has become one of the important commercial activities in Indian agriculture. Indian floriculture industry comprises the florist trade, nursery plants, bulb and seed production, apart from production of micro-propagation material, and extraction of essential oils from flowers. The industry has been growing at a CAGR of 25 percent over the past decade, with production area growing at a CAGR of 6.89 percent since 2000-01.
Plant capacity: 500 Kgs/Day.Plant & machinery: Rs.73 Lakhs.
Working capital: -T.C.I: Cost of Project:286 Lakhs.
Return: 27.00%Break even: 52.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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