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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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PLASTIC INJECTION MOULDING PLANT FOR AUTO PARTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plastic Injection molding is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the mold cavity. After an industrial designer or an engineer designs a product, usually, molds are made by a mold maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection molding is widely used for manufacturing a variety of parts, from the smallest component to entire body panels of cars. It is also used to create many things such as wire spools, packaging, bottle caps, automotive dashboards, pocket combs, and most other plastic products available today. Injection molding is the most common method of part manufacturing. It is ideal for producing high volumes of the same object. Some advantages of injection molding are high production rates, repeatable high tolerances, the ability to use a wide range of materials, low labour cost, minimal scrap losses, and little need to finish parts after molding. India automotive industry is expected to grow in another ten years. The Indian automotive industry is growing at a very high rate with sales of more than one million passenger vehicles per annum. The overall growth rate is 10-15 per cent annually. The entire car market was likely to witness a fair amount of churning in the coming years. This will definitely be a driving force for a high demand of auto components. India is the worlds second largest manufacturer of two-wheelers, fifth largest manufacturers of commercial vehicles as well as largest manufacturer of tractors. It is the fourth largest passenger car market in Asia and home to the largest motorcycle manufacturer. Coming to the Auto-component sector, the total market size of the auto-components industry is estimated at over Rs 700 billion. The industry estimates that the Indian components industry will grow to over Rs 950 billion by 2010. The overall investment in the components industry is estimated at Rs 288 billion. Indigenous firms like Bharat Forge, Sundaram Fasteners, Minda Industries and Gabrial India Ltd. are in the limelight. There is a boom in the auto components segment because of strong demand and robust economy. Also, the industry has strong forward and backward linkages with almost every other engineering segment. The component production range includes engine parts 31%, drive transmission and steering parts 19%, suspension and braking parts 12%, electrical parts 10%, equipments 12%, body and chassis 9% and others 7%. The auto component suppliers are emerging as systems suppliers with capacity to design and develop critical parts. The Indian automobile components industry has, no doubt, significant cost advantages, primarily due to lower labour cost. There is a very wide scope and good market potential of products manufactured in this sector. Few Indian Major Players are as under: Hanil Lear India Pvt. Ltd. Hi-Tech Elastomers Ltd. Machino Plastics Ltd. Tata Auto Plastic Systems Ltd. Varroc Engineering Pvt. Ltd.
Plant capacity: 300000 Nos. Car Fender, 75000 Nos. Car Bumper, 75000 Nos. Car Dash Board Per AnnumPlant & machinery: 1055 Lakhs
Working capital: -T.C.I: Cost of Project : 1401 Lakhs
Return: 45.00%Break even: 40.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. Tablets or capsules also play a great role in the life of human beings but injections are also a must to some extent. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. Disposable surgical caps and mask are used considerably while performing an operation or undergoing surgical measures. Catheters are used for the purpose of passing urine for bed-ridden and emergency patients in hospitals, nursing homes etc. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. New comer can well venture into this field. There is a good scope in this sector. In the Indian single uses syringes market, which is nearly 1.5 bn units strong, Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. Dispovan is the dominant brand in India, and it has been able to maintain and increase its market share in face of stiff competition from multinational and domestic challengers. Few Indian Major Players are as under: Albert David Ltd. Disposable Medi-Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd. Transmedica (India) Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 44.00%Break even: 45.00%
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ACRYLIC RESIN (EMULSION TYPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs. The Acrylics are a group of thermoplastic resins formed by polymerization of esters or amides of acrylic acid. Now-a-days they are being used as adhesives. They offer a wide range of bonding materials as well as adhesives and coatings. They have good resistance to weathering and good textile strength. These are multifaceted polymers that are utilized in variety of applications and in many forms: emulsion, solvent solution, 100% reactive, radiation cured and films. In the last dozen years, consumption of acrylic adhesives jumped 175%. There is a very good scope in this field. New Entrepreneurs venturing in this field will find immense market potential.
Plant capacity: 1500 MT/AnnumPlant & machinery: 46 Lakhs
Working capital: -T.C.I: Cost of Project : 176 Lakhs
Return: 43.00%Break even: 62.00%
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DISPOSABLE PLASTIC SYRINGES WITH NEEDLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Disposable syringes are a great innovation in the field of medical equipment. They are used for intramuscular and intravenous injections and are disposed off immediately after usage. The major advantages of using plastic disposable syringes are that no infection is transmitted since the injection is disposed off immediately after use. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel or cylindrical tube. Disposable needles are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. Only one disadvantage is that there is not so much heat resistance as compared to hypodermic needle. Even then the disposable needle has widely replaced hypodermic needle because of lower cost, easy compatibility and higher sterilization. Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. Plastic syringes are typically manufactured by a process called injection molding. The machines used are called injection molding machines. These machines inject liquefied plastic into a mold which is the shape of a syringe. When the plastic cools, it forms a syringe. For quick relief, needles are used by surgeons, dental surgeons, Veterinary Surgeons and by the breeders in the poultry farm, where the farm birds are periodically injected against epidemics. During epidemics, for better control, disposable needles are of much use. Veterinary Surgeons and doctors find it more useful to use needles. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. The output of small-scale sector covers a wide spectrum, anti T.B. drugs, antidysentery drugs, unit rhenemsties, haematirines, hormonal preparations, tranquilizers, analagesties and anti-Ryrities. According to McKinsey & Co. a leading industrial and management consulting organization, the Indian healthcare sector, including pharmaceutical, diagnostics and hospital services, is expected to more than double its revenues to Rs 2000 billion by 2010. Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 billion by 2012 from Rs 690 billion now. Now production is very low according to demand will be raised. On that basis it can be concluded that there is a good scope for few new entrepreneurs. Few Major players are as under: Albert David Ltd. Kolkata Disposable Medi-Aids Ltd. Chennai H L L Lifecare Ltd. Thiruvananthapuram Hindustan Syringes & Medical Devices Ltd. Central Delhi Iscon Surgicals Ltd. Jodhpur La Medical Devices Ltd. Faridabad Lifeline Injects Ltd. Mahendragarh Lifelong Meditech Ltd. Gurgaon Nirma Ltd. Ahmadabad Raaj Medisafe India Ltd. Dhar Sangam Health Care Products Ltd. Hyderabad Surgiplast Ltd. Gandhinagar Transmedica (India) Ltd. Chennai
Plant capacity: 120 Lakhs/ AnnumPlant & machinery: 90 Lakhs
Working capital: -T.C.I: Cost of Project : 253 Lakhs
Return: 42.00%Break even: 48.00%
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ACRYLIC ACID AND ITS DERIVATIVES (Butyl Acrylate, Methyl Acrylate, Ethyl Acrylate) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Acrylic acid has served, for more than 30 years, as an essential building block in the production of some of our most commonly used industrial and consumer products. Approximately two-thirds of the acrylic acid manufactured is used to produce acrylic esters - methyl acrylates, butyl acrylates, ethyl acrylates, and 2-ethylhexyl acrylates - which, when polymerized are ingredients in paints, coatings, textiles, adhesives, plastics, and many other applications. The remaining one-third of the acrylic acid is used to produce polyacrylic acid, or crosslinked polyacrylic acid compounds, which have been successfully, used in the manufacture of hygienic products, detergents, and wastewater treatment chemicals. The largest application for acrylates esters is the production of surface coatings (48%), followed by adhesives and sealants (21%), plastic additives and comonomers (12%), paper coatings, and textiles and surface coatings account for 55% of acrylates ester consumption. Acrylic acid and esters are perhaps the most versatile series of monomers for providing performance characteristics to thousands of polymer formulations. Incorporation of varying percentages of acrylates monomers permits the production of thousands of formulations for latex and solution copolymers, copolymer plastics and cross-linkable polymer systems. Their performance characteristics—which impart varying degrees of tackiness, durability, hardness and glass transition temperatures—promote consumption in many end-use applications. The world acrylic acid business is characterized by the involvement of a relatively few major players who have both globalized and set up a range of strategic alliances, joint ventures and new integrated companies. According to the leading suppliers of acrylic acid, the annual demand growth will stay at the level of 5% in the coming years. However, according some experts, this growth by 2009 may be lower, not more than 3.5% per annum. Glacial acrylic acid is used in the manufacture of super absorbing polymers (SAP), which account for 32% of the global demand for acrylic acid. They predict the following demand growth figures for various segments of acrylic acid consumption: 3.6% per year for acrylates and 5% per year for super absorbent. The global market is set to continue to grow in excess of 3%/year, pulled by Asia, China, and India in particular. The Middle East and Africa are also showing firm growth rates. Global demand growth is forecast at 4.8%/year to 2010. Regionally, consumption will rise by 10%/year in Asia-Pacific, 5%/year in Africa, 6%/year in Asia and the Middle East, 4%/year in Australia, New Zealand and eastern Europe, 3%/year in Americas and western Europe, and 1%/year in Japan. Looking at the growing market demand, new entrepreneurs should venture into this field. Few Major players are as under: Gujarat State Fertilizers & Chemicals Ltd. Vadodara Mahalaxmi Dyes & Chemicals Ltd. Mumbai Rusan Pharma Ltd. Mumbai S M Z S Chemicals Ltd. Mumbai Shubham Chemicals & Solvents Ltd. North Delhi
Plant capacity: Acrylic Acid – 30000 MT/Annum,Butyl Acrylate – 10000 MT/Annum,Methyl Acrylate – 10000 MT/Annum,Ethyl Acrylate – 10000 MT/Annum,Acetic Acid as By product – 3000 MT/AnnumPlant & machinery: 225 Crores
Working capital: -T.C.I: 312 Crores
Return: 46.00%Break even: 36.00%
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BLOOD BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consist of a single or multiple bag connected with tubing’s, needle, needle cover, clamp etc. The Blood Bags are made of plastic-material, which are compatible with blood. Plasticized-PVC blood bags have been used since the 1950s for the collection of whole blood, the processing of this into plasma, platelets etc., and storage. The phthalate plasticizers, when fed in large quantities to rats, can cause cancer. This does not prove that the storage of whole blood in plasticized PVC bags is a health risk. However, there has been a search for alternative polymers for blood bags. Blood Bags can successfully replace the use of glass bottles for collection storage, transportation and transfusion of blood and blood components since bottles require exhaustive cleaning, rinsing and autoclaving procedures and there are chances of breakage at any stage. Further, use of disposable bags eliminates the possibility of any contamination. In recent times, Blood Bags have become a conspicuous item and a dire need of hospitals and nursing homes to meet blood - infusion emergencies. Blood Bags are most ostensibly serving the medical field in crucial hour. As the number of hospital, nursing home & etc are increasing, the demand for the blood bags, too, is increasing tremendously. Technologies advances achieved by medicare in the recent years have been historic. The Indian scenario has not remained immune to these changes. While IT (information technology) has come to the aid of the breakthroughs, the progress recorded in the medicare area is as impressive as it is in the IT sector itself. The changes are in both, form and content, as well as quantitative and qualitative. These have pervaded almost all specialities, from diagnostics to physiotherapy, from cardiology to oncology, from non-invasive surgery to transplants. In India, the emergence of private medicare services, especially through commercialization and corporatization, has contributed to the transformation. Thanks to rapid commercialization of the medical practices with the establishment of multimillion hospitals, nursing homes & diagnostic centres (specialized and general) the demand has registered a very high growth rate in the recent years. There is a good scope and market potential for new entrepreneurs to venture into this field.
Plant capacity: 30000 Nos./Day Each Bag of Capacity – 450 ML.Plant & machinery: 281 Lakhs
Working capital: -T.C.I: 2186 Lakhs
Return: 45.00%Break even: 36.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable syringes are a great innovation in the field of medical equipment. They are used for intramuscular and intravenous injections and are disposed off immediately after usage. The major advantages of using disposable syringes are that no infection is transmitted since the injection is disposed off immediately after use. Long before in 1960’s glass syringes which were re-useable after sterilization were being replaced with disposable plastic syringes and single-use needles. With the replacement of traditional glass syringes by disposable syringes for convenience, safety, the demand for plastic disposable syringes is growing at very fast rate. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel or cylindrical tube. Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. Tablets or capsules also play a great role in the life of human beings but injections are also a must to some extent. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. Disposable surgical caps and mask are used considerably while performing an operation or undergoing surgical measures. Catheters are used for the purpose of passing urine for bed-ridden and emergency patients in hospitals, nursing homes etc. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. New comer can well venture into this field. There is a good scope in this sector.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 36.00%Break even: 45.00%
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GOOD SCOPE IN BIODEGRADABLE PLASTIC PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Plastic packaging provides excellent protection for the product, it is cheap to manufacture and seems to last forever. Lasting forever, however, is proving to be a major environmental problem. Another problem is that traditional plastics are manufactured from non-renewable resources – oil, coal and natural gas. In an effort to overcome these shortcomings, biochemical researchers and engineers have long been seeking to develop biodegradable plastics that are made from renewable resources, such as plants. Most of today's plastics and synthetic polymers are produced from petrochemicals. As conventional plastics are persistent in the environment, improperly disposed plastic materials are a significant source of environmental pollution, potentially harming life. The plastic sheets or bags do not allow water and air to go into earth which causes reduction in fertility status of soil, preventing degradation of other normal substances, depletion of underground water source and danger to animal life. In the seas too, plastic rubbish - from ropes and nets to the plastic bands from beer packs -choke and entangle the marine mammals. The biodegradable polymers could be an alternative to the conventional plastic materials. The term biodegradable means that a substance is able to be broken down into simpler substances by the activities of living organisms, and therefore is unlikely to persist in the environment. There are many different standards used to measure biodegradability, with each country having its own. The requirements range from 90 per cent to 60 per cent decomposition of the product within 60 to 180 days of being placed in a standard composting environment. The reason traditional plastics are not biodegradable is because their long polymer molecules are too large and too tightly bonded together to be broken apart and assimilated by decomposer organisms. However, plastics based on natural plant polymers derived from wheat or corn starch have molecules that are readily attacked and broken down by microbes. Biodegradable plastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable plastic products physical and chemical properties are similar to those of traditional plastics, but it is completely biodegradable in different environments, just like pure cellulose. Biodegradable Plastic products are generally a degradable plastic in which the degradation results from the action of naturally-occurring micro-organisms such as bacteria, fungi, and algae. A biodegradable plastic product is made from normal polymer; the same used in making plastic products but at the same time it also contains newly invented biodegradable plastic additives. Biodegradable additives when mixed with compatible plastic raw material LLDPE/LDPE, PP, HDPE, etc. will cause the plastic to photo, thermal and chemically degrade as litter in anaerobic and aerobic facilities. These plastics will progressively degrade to lower and lower molecular weights As a result of which they become brittle, fragmented until appoint in time they are digested by the micro organisms back to the basic elements of carbon dioxide, water and the biomass. Hotels & Hospitals are places where maximum waste is generated. This is where biodegradable plastic can play a major role in serving all its purpose and at the same time is not hazardous or harmful to nature. Application areas identified in India for biodegradable plastics are Agricultural Mulch, Surgical Implants, Industrial Packaging, Wrapping, Milk Sachets, Food service, Personal Care, Pharmaceuticals, Medical Devices, Recreational, etc. Demand for Bio-based polymer is certainly growing across several sectors and region. The major benefit from bio-based polymer is the sustainable aspect of renewable sources for the monomers instead of relying on petroleum or natural gas based finite sources. Biodegradable Plastics is "Popular" as Green Packaging. Packaging has become one of the hot spots of green revolution. A major change is taking place in packaged goods and the industry is at a tipping point. Biodegradable plastics is the growing demand for packaging, the manufacturer will subsequently increase productivity. The next several years, the market demand for biodegradable packaging materials will continue to grow. Biodegradable materials by nature rely on the role of microbial decomposition, as packaging materials can significantly reduce the amount of garbage. With good quality of products, about 41% of biodegradable packaging is used for food preservation. 90 years since the 20th century, the global production of biodegradable plastics rapid increase, of which around 60% used in the packaging industry. By 2011, biodegradable plastic packaging production will reach 116,000 tons, an average annual growth rate of 22%.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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RIGID P.V.C. FILM (For Pharma & Thermoforming Packaging) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

PVC is present in virtually all areas of human activity. PVC is a chlorinated hydrocarbon polymer. Its basic building blocks are chlorine, carbon and hydrogen. These elements are obtained from sea salt (sodium chloride) and crude oil or natural gas, both of which are mixtures of hydrocarbons. PVC is a thermoplastic. This means that it softens upon heating and hardens upon cooling. These days, it is PVC the second most popular plastic in the world. In more than 60 years of production and commercial use, PVC has contributed greatly to the development of modern life. It has also become one of the most thoroughly researched materials. Its manufacture is closely regulated and results of life cycle analysis published so far show that PVC is a safe product in its production, use and disposal. PVC film made by extrusion blown process is widely used for packaging purposes. PVC packaging film has given a new dimension to the world of packaging. These films for packaging form the biggest market for PVC. The heat-shrinkable characteristic is fully utilized to serve diverse covering and packaging needs, such as anti-corrosion, electrical insulation and external decoration requirements. The easy coloring and printing receptiveness of this film boosts the visual attractiveness of any product. The calendared process for the manufacture of PVC films is highly developed in India that today it is possible to obtain thin films of excellent quality without it. The PVC films manufactured using the calendared process is of thickness ranging below 0.1mm. It is a versatile packaging medium both for pharma and food industry. PVC may be manufactured to be either rigid or flexible. Rigid PVC is used to make construction materials such as home siding and pipes, packaging etc. More than 70 percent of all the PVC made are used in construction & packaging. Packaging is among the high growth industries in the recent years. A high degree of potential exists for almost all user segments which are expanding appreciably: processed foods, hard and soft drinks, fruit and marine products, drugs and pharmaceuticals, soaps and toiletries, cosmetics and personal care, office stationery and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. There is a very good scope in this segment. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akar Laminators Ltd. Amartara Plastics Pvt. Ltd. Amartara Pvt. Ltd. Amco India Ltd. Bilcare Ltd. Caprihans India Ltd. D K Chemoplast Ltd. Ecoplast Ltd. Ess Dee Aluminium Ltd. Essel Propack Ltd. Fenoplast Ltd. Galore Prints Inds. Ltd. Glory Polyfilms Ltd. Goldline Milkfood Ltd. Green Pack Foils Pvt. Ltd. Harsh Polymers (India) Ltd. Indu Packaging (Daman) Ltd. J K Leatherite Ltd. J M D E Packaging & Realties Ltd. Jhaveri Flexo India Ltd. Kailash Structurals Ltd. Marvel Vinyls Ltd. Mazda Enterprises Ltd. Morgan Industries Ltd. National Film Devp. Corpn. Ltd. Packaging India Pvt. Ltd. Premier Polyfilm Ltd. Premier Vinyl Flooring Ltd. Purity Flex Pack Ltd. R T Packaging Ltd. Raj Packaging Inds. Ltd. Roto Flex Inds. Ltd. Terra Films Pvt. Ltd. Trackparts Of India Ltd. Vinyoflex Ltd.
Plant capacity: 6000 MT/AnnumPlant & machinery: 1040 Lakhs
Working capital: -T.C.I: Cost of Project : 1411 Lakhs
Return: 44.00%Break even: 41.00%
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PLASTIC GRANULES FROM WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic is a very common material that is now widely used by everybody in this world. Plastic is used in many ways as it is light weight and compact. The maintenance that is required is very less. Common plastic items that are used are bags, bottles, containers and food packages. A plastic is any one of a large and varied group of materials, which consists of essential ingredient combination of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure. They play an important role in the economy of all industrially advanced countries. Though plastic is a very useful material that is flexible, robust and rigid they become waste after their use and they pollute the atmosphere. To protect the environment as well as to take advantage of plastic, recycling procedure is used. Plastic recycling is the process of reprocessing used scrap and waste plastic into new plastic material. Recycling old plastic products uses 20%-40% less energy than manufacturing it from new. To aid the recycling process, plastics come with plastic identification code to identify the different polymers that are used in the manufacture of plastic. The American Society of Plastics has recognized seven different types of plastic and has given each category a number, which can be found on the bottom of the plastic container. The two most recyclable categories are: 1. Marked “1”: This category contains PET or PETE (Polyethylene Terephthalate) plastics. 2. Marked “2”: This category contains HDPE (high-density polyethylene) plastics. Plastics find application in a wide range of products, in industrial and agricultural applications and consumer use. Hence, the demand for plastics depends largely on growth in user segments and overall macro-economic growth. It has been seen that the consumption of polymers is closely linked to the economic development of a country. In this respect, plastics are similar to rubber and driven by the same factors. Thus all used plastics will either go for recycling or land filling. If all plastics could have been recycled, we could reduce our oil consumption and save 25% of our landfill space. Plastics waste recycling is considered to be one of the most viable projects all over the world today. Developed countries like Japan, Korea, reprocess plastic waste in a big way. There are new techniques introduced every day; however, the polymer industry can develop new grades and types of plastics, that too faster than the recycling equipment industry can develop identification & sorting techniques as well as equipment. There is still much that can be done to improve the collection and infrastructure of the recycling industry. Incentives to increase collection and use of recycled or bio based materials come mainly from legislatively mandated initiatives or from positive business climates (such as dramatic increases in oil prices or consumers demand). There is a very good scope and market potential for recycling. New entrepreneurs should venture into this field. Few Indian Major Players are as under: A B M International Ltd. Aadi Industries Ltd. Bhagwati Spherocast Ltd. Borana Plastic Ltd. Electro Polychem Ltd. Gujarat Chemi-Plasto Ltd. Lifeline Injects Ltd. Omrim Securities Ltd. Petro Plast Industries Ltd. Poly Medicure Ltd. Rishi Packers Ltd. Shree Datta Inds. (India) Ltd. Shyam Textiles Ltd. Super Polyfabriks Ltd. Suprapti Plastics Ltd. Tarajyot Polymers Ltd. V H C L Industries Ltd.
Plant capacity: 720000 Kgs./AnnumPlant & machinery: 65 Lakhs
Working capital: -T.C.I: 192 Lakhs
Return: 42.00%Break even: 46.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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