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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Setup an Unsaturated Polyester Resin Plant

Polyester resins such as these are of the ‘unsaturated’ type. Unsaturated polyester resin is a thermoset, capable of being cured from a liquid or solid state when subject to the right conditions. It is usual to refer to unsaturated polyester resins as ‘polyester resins’, or simply as ‘polyesters’. There is a whole range of polyesters made from different acids, glycols and monomers, all having varying properties. There are two principle types of polyester resin used as standard laminating systems in the composites industry. Orthophthalic polyester resin is the standard economic resin used by many people. Isophthalic polyester resin is now becoming the preferred material in industries such as marine where its superior water resistance is desirable. UP Resins are widely used in a host of applications where advantage may be taken of their good range of mechanical properties, corrosion resistance and low weight. Un-reinforced versions are most commonly used for clear casting resins, coatings, buttons, body fillers, work-surfaces (such as polyester marble), polyester concrete (for applications such as road drainage) and in the manufacture of Gel Coats (applied to composite materials to improve the surface finish). The main features of the unsaturated polyester resins include: Liquid, in their use: Poor linear shrinkage Excellent wettability of the fibres and charges Cold cross-linking by addition of hardener Minimisation of the effect of sagging in vertical stratification (thixotropic properties) Unsaturated polyester resins are the condensation products of unsaturated acids or anhydrides and diols with/without diacids. The unsaturation present in this type of polyesters provides a site for subsequent cross-linking. The UPRs are widely used in the building & construction industry. The growth of the construction industry is an important indicator of a country’s development, as it creates investment opportunities across various related sectors. This growth in the construction industry is projected to propel the demand for FRP products. This would lead to growth in demand for UPRs in diverse applications. Few Indian Major Players Ashland India Pvt. Ltd. Ineos Styrolution India Ltd. Kanoria Chemicals & Inds. Ltd. Lanxess India Pvt. Ltd. Reichhold India Pvt. Ltd. Satyen Polymers Pvt. Ltd.
Plant capacity: Unsaturated Polyester Resin 5 MT Per DayPlant & machinery: 166 Lakhs
Working capital: Cost of Project: 485 LakhsT.C.I: -
Return: 27.00%Break even: 49.00%
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HDPE Pipes

For decades, HDPE pipe has been used in non-potable water applications. Because of its welded joints, HDPE pipes are very popular. While welding necessitates the use of specialised equipment, it eliminates the need for separate fittings, which are a typical source of leaks and contaminant infiltration. HDPE is a very flexible polymer that can endure more abuse on the job site than brittle polymers such as PVC. Because of the flexibility of the piping system, turns can be achieved without the use of additional joints. High density polyethylene (HDPE) is used as a drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the idea that it will deform and so alleviate stress. As a result, ductility is an important quality for allowing for deflection during the pipe's service life. HDPE resins with low ductility may induce unexpected breaking in the pipe due to a phenomenon known as "slow crack advancement." To decrease cracking, the stress crack resistance (SCR) of HDPE resins must be properly assessed. HDPE pipes are corrosion-resistant and simple to work with, making them more practical and long-lasting. HDPE pipes are lightweight and use less energy to manufacture. Other polyethylenes have varied densities, hyper-branched crystallinities, molecular weights, and chain structures. HDPE may be processed at temperatures ranging from 160°C to 250°C, with a shrinkage rate of 1.5 to 3%. Due to its great heat resistance, flexibility, and machinability, HDPE is a prominent polymer in the production of a wide range of plastic goods. The India HDPE Pipes Market was valued $99.9 million in 2018, and is expected to increase at a CAGR of 11.2 percent to $233.5 million by 2026. High density polyethylene (HDPE) pipes are made from raw materials such as PE 63, PE 80, and PE 100. One of the key advantages of HDPE pipes is that they are 6-8 times lighter than cast iron and galvanised iron pipes. HDPE pipes may be easily moulded and welded together due to their high chemical resistance. They are also non-corrosive, making them a great choice for a wide range of applications. Few Indian Major Players 1. Alom Poly Extrusions Ltd. 2. Captain Polyplast Ltd. 3. Dutron Polymers Ltd. 4. Greenfield Irrigation Ltd. 5. JayshreePolytex Ltd. 6. Kunststoffe Industries Ltd. 7. Nimbus Pipes Ltd.
Plant capacity: HDPE Pipes 7,200Kgs per dayPlant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of Project: 541 Lakhs
Return: 27.00%Break even: 60.00%
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Epoxy Resin (Liquid)

Epoxy resin is an epoxide-containing reactive pre-polymer and polymer. In the presence of catalysts, these resins react with one other or with a range of co-reactants such as amines, phenols, and thiols. Epoxy resin can be found in a variety of industrial settings. Epoxy resin is a type of resin that has outstanding mechanical properties, chemical resistance, and adhesive strength, making it perfect for a variety of applications. Epoxy resin is sometimes known as poly-epoxides. In terms of shrinkage during cure, as well as moisture and chemical resistance, epoxy resin exceeds other types of resins. It is impact resistant and has a long shelf life. It has excellent electrical and insulating properties as well. Epoxy resin is not the same as polyester resin when it comes to curing. It is treated with a curing material called "hardener" rather than a catalyst. Epoxies are thermoset polymers that are made by mixing two or more industrial chemical components together in a process. Epoxy resins are used in a wide range of consumer and industrial applications due to their toughness, strong adhesion, chemical resistance, and other specialised properties. Epoxy resin is mostly used in construction. • Metal coatings • Electronic and electrical components • Fibre-reinforced plastic materials • Structural adhesives • Paints • Sealants • Casting In 2019, the global Epoxy Resin market was worth USD 7,592.35 million, with a CAGR of 5.85 percent predicted over the next five years. Epoxy resins are thermosetting resins with adequate cross-linking agents for improved reactivity and have more than one epoxy group per molecule. Epoxy resins are the most essential raw ingredient in a wide range of chemical formulations. Epoxy resins are the resin of choice for a range of end-user applications, including laminates and insulators, because to their favourable features, such as high thermal stability, mechanical strength, moisture resistance, adhesion, and heat resistance.
Plant capacity: Epoxy Resin (Liquid) 20,000 Kgs Per DayPlant & machinery: 689 Lakhs
Working capital: -T.C.I: Cost of Project: 1956 Lakhs
Return: 30.00%Break even: 80.00%
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Business Plan for Production of Unsaturated Polyester Resin.

The third largest class of thermoset moulding resins is unsaturated polyesters. They're made when a diol condenses with a mixture of saturated and unsaturated anhydrides. When cross-linked with reactive vinyl monomers like styrene, the condensation products (reactive resins) form extremely durable structures and coatings. The types of anhydrides and glycols utilised, as well as their relative amounts, determine the qualities of the cross-linked resin. The bulk of commercial unsaturated polyester resins (UPR) are made up of 1,2-propylene glycol as the diol and phthalic and maleic anhydride as the saturated and unsaturated components. Epoxy resins such as epichlorhydrin or bisphenol A diglycidyl ether can also be used to condense anhydrides and acids. The epoxy compounds' oxirane rings behave as difunctional glycols, which means they can replace all or portion of the polyols. Glycidyl methacrylates are sometimes used to cap carboxylated unsaturated polyesters. To tailor the characteristics of unsaturated polyesters, a variety of glycols, acids, and anhydrides can be utilised. Long-chain aliphatic acids, such as adipic or succinic acid, improve flexibility but diminish chemical and heat resistance, therefore isophthalic acid (IPA) and terephthalic acid (TA) are sometimes used to provide higher thermal and chemical resistance. Ethylene glycols, such as diethylene glycol and polypropylene glycol, can improve flexibility in a similar way. To tie off excess hydroxyl and carboxyl groups and lower the molecular weight of the final prepolymer, monofunctional acids and bases can be used. The following are some of the benefits of polyester resin: 1. Resistant to water and a wide range of chemicals. 2. Weather and age resistance is adequate. 3. It is inexpensive. 4. Polyesters can endure temperatures of up to 80 degrees Celsius. 5. Polyesters have good wetting properties when it comes to glass fibres. 6. Relatively low shrinkage during curing, ranging from 4–8%. 7. The range of linear thermal expansion is 100–200 x 106 K1. In 2019, the global unsaturated polyester resin market was worth USD 11.63 billion. In these end-use areas, recent advancements in the building and construction and tank and pipe industries are projected to fuel demand for isophthalic. The market for unsaturated polyester resin is expected to benefit from increased use of environmentally friendly and energy-saving products (UPR). Bio-based unsaturated polyester resins, which offer recyclability, excellent strength, and thermal and corrosion resistance with lower thickness, are expected to drive market growth. Demand is expected to be bolstered by technological breakthroughs, innovations, and studies aimed at broadening the product's application scope. In 2019, Asia Pacific dominated the UPR market with a revenue share of over 57.0 percent. The growth of major end-use industries such as construction, electronics, transportation, and marine is driving the market. In the near future, the market for UPR is expected to grow due to the automotive industry's strong manufacturing base in China, Japan, and India, as well as increased passenger vehicle sales. In addition, over the forecast period, rising demand for composites in solder pallets, speaker housings, and reinforced cell phones is expected to boost the market for UPR. However, the availability of alternative polymer resins for composites manufacturing, such as epoxy resin and nylon, is expected to limit demand for UPR in electrical applications. Key Players: • Ashland India Pvt. Ltd. • Ineos Styrolution India Ltd. • Kanoria Chemicals & Inds. Ltd. • Lanxess India Pvt. Ltd. • Reichhold India Pvt. Ltd. • Satyen Polymers Pvt. Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Business Plan for Production of Unsaturated Polyester Resin.

The third largest class of thermoset moulding resins is unsaturated polyesters. They're made when a diol condenses with a mixture of saturated and unsaturated anhydrides. When cross-linked with reactive vinyl monomers like styrene, the condensation products (reactive resins) form extremely durable structures and coatings. The types of anhydrides and glycols utilised, as well as their relative amounts, determine the qualities of the cross-linked resin. The bulk of commercial unsaturated polyester resins (UPR) are made up of 1,2-propylene glycol as the diol and phthalic and maleic anhydride as the saturated and unsaturated components. Epoxy resins such as epichlorhydrin or bisphenol A diglycidyl ether can also be used to condense anhydrides and acids. The epoxy compounds' oxirane rings behave as difunctional glycols, which means they can replace all or portion of the polyols. Glycidyl methacrylates are sometimes used to cap carboxylated unsaturated polyesters. To tailor the characteristics of unsaturated polyesters, a variety of glycols, acids, and anhydrides can be utilised. Long-chain aliphatic acids, such as adipic or succinic acid, improve flexibility but diminish chemical and heat resistance, therefore isophthalic acid (IPA) and terephthalic acid (TA) are sometimes used to provide higher thermal and chemical resistance. Ethylene glycols, such as diethylene glycol and polypropylene glycol, can improve flexibility in a similar way. To tie off excess hydroxyl and carboxyl groups and lower the molecular weight of the final prepolymer, monofunctional acids and bases can be used. The following are some of the benefits of polyester resin: 1. Resistant to water and a wide range of chemicals. 2. Weather and age resistance is adequate. 3. It is inexpensive. 4. Polyesters can endure temperatures of up to 80 degrees Celsius. 5. Polyesters have good wetting properties when it comes to glass fibres. 6. Relatively low shrinkage during curing, ranging from 4–8%. 7. The range of linear thermal expansion is 100–200 x 106 K1. In 2019, the global unsaturated polyester resin market was worth USD 11.63 billion. In these end-use areas, recent advancements in the building and construction and tank and pipe industries are projected to fuel demand for isophthalic. The market for unsaturated polyester resin is expected to benefit from increased use of environmentally friendly and energy-saving products (UPR). Bio-based unsaturated polyester resins, which offer recyclability, excellent strength, and thermal and corrosion resistance with lower thickness, are expected to drive market growth. Demand is expected to be bolstered by technological breakthroughs, innovations, and studies aimed at broadening the product's application scope. In 2019, Asia Pacific dominated the UPR market with a revenue share of over 57.0 percent. The growth of major end-use industries such as construction, electronics, transportation, and marine is driving the market. In the near future, the market for UPR is expected to grow due to the automotive industry's strong manufacturing base in China, Japan, and India, as well as increased passenger vehicle sales. In addition, over the forecast period, rising demand for composites in solder pallets, speaker housings, and reinforced cell phones is expected to boost the market for UPR. However, the availability of alternative polymer resins for composites manufacturing, such as epoxy resin and nylon, is expected to limit demand for UPR in electrical applications. Key Players: • Ashland India Pvt. Ltd. • Ineos Styrolution India Ltd. • Kanoria Chemicals & Inds. Ltd. • Lanxess India Pvt. Ltd. • Reichhold India Pvt. Ltd. • Satyen Polymers Pvt. Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Manufacturing of uPVC Profiles for Doors and Windows

Unplasticized Polyvinyl Chloride (uPVC) is a one-of-a-kind material that meets all of the requirements. Its widespread use can be ascribed to the excellent combination of properties it offers. uPVC is used in about 80% of the world's windows today, according to the British Plastics Federation (BPF). The uPVC profile is a PVC extrusion that has been treated with additives to make it suitable for use in uPVC windows and doors. Stiffness, lightness, heat and weather resistance, durability, and low manufacturing costs helped uPVC become a huge commercial success. Its versatility and utility, particularly as a window framing material, continue to be praised by builders and architects. UPVC-based products are fire-resistant. This is because they contain more than 70% unplasticized uPVC, which turns to 57 percent chlorine when heated. This helps to the flame retardant's effectiveness. It also has a very high ignition temperature of 400oC, compared to 210oC for wood, and a 50 percent index, compared to 21% for wood. The UPVC window and door market has been increasing at a quicker rate in recent years, with significant growth rates. The global uPVC market was worth USD 43.32 billion in 2018, and is predicted to grow at a CAGR of 6.3 percent to USD 70.47 billion by 2026. Unplasticized PVC (uPVC) is also known as rigid PVC. 1. Scratch-resistant products are available. 1. The life span is infinite when used in normal conditions. 2. They are cost-effective when compared to high-quality wood and aluminium. 3. The goods are resistant to the majority of harsh chemicals, which is especially significant in environments with stringent sanitation requirements. They're ideal because they're easy to clean using strong chemicals. 4. They don't need to be maintained for as long as they're in use. 5. They are generally scratch resistant, and if scratches do occur, they are easily erased by rubbing. 6. The windows were created with the climate in mind. The profiles are made to respond to a wide range of conditions, including extreme heat and cold, as well as heavy rain. uPVC windows can be categorised in a number of ways. Doors are a must-have for anyone who appreciates keeping track of time. These are made up of high-tech rust-proof frames and robust, extruded uPVC profiles, and they're not only gorgeous but also practical. These doors are created to order to meet the specific requirements of the customer. Watertight, termite-proof, fire-resistant, cost-effective, maintenance-free, easy to install, and available in a variety of colours and tints with no need for painting or polishing, uPVC Doors have a lot of advantages over other types of doors.
Plant capacity: uPVC Profiles 2,000 Kgs Per Day Wood Laminated uPVC Profiles 1,570 Kgs Per DayPlant & machinery: 104 Lakhs
Working capital: -T.C.I: Cost of Project: 241 Lakhs
Return: 26.00%Break even: 75.00%
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Feasibility Study of Epoxy Resin (Liquid) Production

Epoxy resin is a reactive pre-polymer and polymer that contains epoxide groups. These resins react either with themselves or with a variety of co-reactants such as amines, phenols, and thiols in the presence of catalysts. Epoxy resin outperforms other types of resins in terms of shrinkage during cure and moisture and chemical resistance. It has a long shelf life and is impact resistant. It also has outstanding electrical and insulating qualities. Epichlorohydrin (ECH) and bisphenol a are used to make the most popular epoxy resins. The most extensively used resins are those based on bisphenol A. Epoxy resins with molecular weights ranging from low molecular weight liquids to high molecular weight solids can be produced depending on the quantity of Epichlorohydrin to bisphenol-A used in the manufacturing process. Epoxy resin is widely used in the following industries: 1. Metal coatings 2. Electronic and electrical components 3. Fibre-reinforced plastic materials 4. Structural adhesives 5. Paints 6. Sealants 7. Casting Industry The use of epoxy resin for adhesive purposes is one of the most popular applications. Because of the epoxy's strong characteristics, it can be used for structural and engineering adhesives. Epoxy resins are also utilised in anti-corrosion coatings and adhesive applications, which are particularly successful at replacing or supplementing heavier bonding methods such as mechanical fasteners. In industrial coatings, epoxy resins are utilised as a binder (primers). They offer the paint exceptional adherence as well as chemical (corrosion) and physical resistance, which is required on ships and chemical storage tanks, for example. Epoxy Resin has unique adhesive features such as durability, strength, and chemical resistance, making it a robust sealer. It will resist abrasions as well as oil and other liquids when the components are combined together and sprayed on materials like concrete or wood. The global Epoxy Resin market is expected to increase at a CAGR of 5.85 percent during the next five years. Epoxy resins have more than one epoxy group per molecule and are thermosetting resins with appropriate cross-linking agents for increased reactivity. Epoxy resins are regarded as the most important raw material used in many chemical formulations. Epoxy resins' favourable qualities, such as high thermal stability, mechanical strength, moisture resistance, adhesion, and heat resistance, make them the resin of choice for a variety of end-user applications, such as laminates and insulators. Transportation, marine coatings, aerospace, electrical & electronic laminates, composites, and decorative powder coatings, all of which are growing end-use industries in Asia Pacific, are likely to have a favourable impact on the global market. Increased research efforts by key players, combined with technological advancements in the field of modified resins, are projected to open up new doors for industrial applications.
Plant capacity: 20 MT Per DayPlant & machinery: 689 Lakh
Working capital: -T.C.I: Cost of Project: 1956 Lakhs
Return: 30.00%Break even: 80.00%
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Business Plan for Polyester Textured Yarn from Used Pet Bottle

Polyester Texturised Yarn, also known as polyester filament, polyester filaments, or polyester staple fibre, is a tightly woven yarn that has been texturized with finer filament cones. High Tenacity (HT) and High Twist (HT) are two subcategories of polyester texturised yarn (HT). HTY has the most tenacity and twist, while HTY and HTY are well balanced in terms of tenacity and twist. Polyester texturised yarn (also known as PT yarn) is a form of fabric that has the appearance and feel of cotton. It combines the strength and durability of polyester with the warmth, softness, and comfort of cotton, and it may be used for apparel as well as home décor items like bedding, curtains, slipcovers, and cushions. PT yarn is made up of microfibres that are stretched on both sides, resulting in a looped pattern that gives it its textured appearance. Choosing this sort of fabric over natural fabrics has a number of advantages, including cost savings and a greater number of possible combinations when designing clothing or any other project. When it comes to polyester texturised yarn, there are a plethora of possibilities. It can be found in a variety of garments, including socks, cardigans, underwear, and head scarves. It can also be used to make carpets, handbags, and other related items in the textile business. Yarns are spun fibres that are used to make textiles and other yarn-related items. Yarn can be created from nearly any fibre, but it is most usually made from animal hair like sheep's wool, cotton, or synthetic fibres like polyester or nylon. PET (Poly-Ethylene Terephthalate) is a type of plastic that is commonly used nowadays. PET bottles are everywhere in our daily lives–all one has to do is look around to see a PET bottle containing mineral water or soft drink, or being utilised for various purposes. PET bottles have a lot of value after they've been used, and recycled PET (r-PET) can be used in a range of applications. Waste collectors are highly interested in post-consumer PET bottles because of this. Waste collectors pay Rs.20-25/kg for discarded PET bottles. These bottles are purchased by kabadiwallahs, or garbage dealers, who hire individuals to sort, segregate, and sell the bottles to large vendors or recyclers. Discarded PET bottles are collected, sorted, cleaned, shredded, and made into 'washed flakes,' which are then used to make a variety of products, starting with polyester fibre, which is used as filling material for cushions and pillows, and then converted to fabrics for use in clothing, upholstery, and other applications. Polyester Yarn market size is estimated to increase at a CAGR of 7.4% from 2021 to 2025, reaching USD 110580 million by 2025, up from USD 83210 million in the previous research period. Because of its better physical characteristics, cheaper price, adaptability, and recyclability, polyester is the most desired and demanded fibre in the textiles business, providing a unique set of features unmatched by any other natural or synthetic fibre. The textile industry is seeing an increase in demand for both drawn texture yarn and fully drawn yarn. However, due to advancements in post-treatment technology and the reduced cost of fully drawn yarn, it is expected to overtake drawn texture yarn in the next years. Recycling polyester, performance and functional wear fabrics, home textiles, and other applications are included in this area. As the clothing, fashion, and retail industries move toward the development and manufacture of new items, demand for recycled polyester yarn is increasing. The idea of employing recycled polyester in many industries is gaining traction in developed countries around the world. Incorporating recycled polyester Yarn yarns derived from plastic bottles into garment products is becoming more common. Key Players • Agrawal Indotex Ltd. • Ajay Spinners Ltd. • Arisudana Industries Ltd. • Base Industries Ltd. • C I L Nova Petrochemicals Ltd. • Central India Polyesters Ltd.
Plant capacity: 50 MT Per DayPlant & machinery: 19.08 Cr
Working capital: -T.C.I: Cost of Project: 38.44 Cr
Return: 28.00%Break even: 54.00%
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Manufacturing Business of Plastic Optical Lenses

Traditional glass lenses can be replaced by plastic optical lenses. They're constructed of an inert, pliable polymer that allows you to design frames that don't distort your eyesight or disrupt your eye socket's natural shape. Because they're so light, you won't even notice you're wearing them! Optical lenses are light-focusing or diverging optical components that focus or diverge light. Optical lenses are used in a variety of fields, such as life sciences, photography, industry, and defence. The profile or substrate of a lens affects how light flows through it. A lens is a refractory transmissive optical device that alters the focal length of a light beam. A simple lens is made up of a single piece of material, whereas a compound lens is made up of numerous simple lenses (elements) connected by a common axis. Lenses are made of transparent materials that have been ground and polished into the right shape, such as glass. The great majority of lenses are spherical, with two sphere sections on each surface. Convex (bulging outwards from the lens), concave (depressed into the lens), or planar (no bulging outwardly from the lens) surfaces are possible (flat). The lens axis is the line that connects the centres of the spheres that make up the lens surfaces. A magnifying glass is a frame that contains a single convex lens and a handle or stand. Myopia, hyperopia, presbyopia, and astigmatism, among other vision abnormalities, can be treated using lenses. Monoculars, binoculars, telescopes, microscopes, cameras, and projectors are some of the additional applications. When used on the human eye, some of these instruments provide a simulated image; others create a real image that may be captured on photographic film or an optical sensor, or displayed on a screen. The Abbe number refers to a lens's dispersion, which is the property most closely linked to its optical performance of all its properties. Lower Abbe numbers imply chromatic aberration (colour fringes above/below or to the left/right of a high contrast object), which is more common in larger diameter lenses with stronger prescriptions (4D or greater). Lower Abbe numbers are an inherent characteristic of mid and higher index lenses, regardless of the material employed. The Abbe number for a material at a specific refractive index formulation is called the Abbe value. So far, glass lenses have been employed in a wide range of applications. As a result of its brittleness and susceptibility to deterioration, plastic lenses have developed and grown in popularity. Plastic lenses beat glass lenses in terms of UV resistance, durability, and safety for use in sports or other high-intensity activities where the lens is likely to break. Plastic lenses can be coated with a variety of coatings to meet the needs of users. Optical lenses are optical components that concentrate or diverge light. Microscopes, binoculars, camera lenses, and telescopes are examples of optical lenses. Optical lenses are made of many materials, such as glass, polycarbonate, and plastic resins. Because of their multiple advantages and the increasing growth of optics-related industries, resin-based lenses are currently in the limelight. The Internet's widespread use has accelerated the adoption of mobile phones and televisions. As a result, an increasing number of people are experiencing vision issues and needing to utilise plastic lenses. These lenses feature a wide range of practical qualities, such as little distortion, shatter resistance, and strong breaking resistance, which has increased their popularity and demand significantly. Key Players • Appasamy Ocular Devices Pvt. Ltd. • Bausch & Lomb India Pvt. Ltd. • Eagle Optics Pvt. Ltd. • Essilor India Pvt. Ltd. • G K B Hi-Tech Lenses Pvt. Ltd.
Plant capacity: 20,000 Pairs per dayPlant & machinery: 10.27 Cr
Working capital: N/AT.C.I: Cost of Project: 14.73 Cr
Return: 25.00%Break even: 44.00%
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Manufacturing Business of Plastic Optical Lenses

Traditional glass lenses can be replaced by plastic optical lenses. They're constructed of an inert, pliable polymer that allows you to design frames that don't distort your eyesight or disrupt your eye socket's natural shape. Because they're so light, you won't even notice you're wearing them! Optical lenses are light-focusing or diverging optical components that focus or diverge light. Optical lenses are used in a variety of fields, such as life sciences, photography, industry, and defence. The profile or substrate of a lens affects how light flows through it. A lens is a refractory transmissive optical device that alters the focal length of a light beam. A simple lens is made up of a single piece of material, whereas a compound lens is made up of numerous simple lenses (elements) connected by a common axis. Lenses are made of transparent materials that have been ground and polished into the right shape, such as glass. The great majority of lenses are spherical, with two sphere sections on each surface. Convex (bulging outwards from the lens), concave (depressed into the lens), or planar (no bulging outwardly from the lens) surfaces are possible (flat). The lens axis is the line that connects the centres of the spheres that make up the lens surfaces. A magnifying glass is a frame that contains a single convex lens and a handle or stand. Myopia, hyperopia, presbyopia, and astigmatism, among other vision abnormalities, can be treated using lenses. Monoculars, binoculars, telescopes, microscopes, cameras, and projectors are some of the additional applications. When used on the human eye, some of these instruments provide a simulated image; others create a real image that may be captured on photographic film or an optical sensor, or displayed on a screen. The Abbe number refers to a lens's dispersion, which is the property most closely linked to its optical performance of all its properties. Lower Abbe numbers imply chromatic aberration (colour fringes above/below or to the left/right of a high contrast object), which is more common in larger diameter lenses with stronger prescriptions (4D or greater). Lower Abbe numbers are an inherent characteristic of mid and higher index lenses, regardless of the material employed. The Abbe number for a material at a specific refractive index formulation is called the Abbe value. So far, glass lenses have been employed in a wide range of applications. As a result of its brittleness and susceptibility to deterioration, plastic lenses have developed and grown in popularity. Plastic lenses beat glass lenses in terms of UV resistance, durability, and safety for use in sports or other high-intensity activities where the lens is likely to break. Plastic lenses can be coated with a variety of coatings to meet the needs of users. Optical lenses are optical components that concentrate or diverge light. Microscopes, binoculars, camera lenses, and telescopes are examples of optical lenses. Optical lenses are made of many materials, such as glass, polycarbonate, and plastic resins. Because of their multiple advantages and the increasing growth of optics-related industries, resin-based lenses are currently in the limelight. The Internet's widespread use has accelerated the adoption of mobile phones and televisions. As a result, an increasing number of people are experiencing vision issues and needing to utilise plastic lenses. These lenses feature a wide range of practical qualities, such as little distortion, shatter resistance, and strong breaking resistance, which has increased their popularity and demand significantly. Key Players • Appasamy Ocular Devices Pvt. Ltd. • Bausch & Lomb India Pvt. Ltd. • Eagle Optics Pvt. Ltd. • Essilor India Pvt. Ltd. • G K B Hi-Tech Lenses Pvt. Ltd.
Plant capacity: 20,000 Pairs per dayPlant & machinery: 10.27 Cr
Working capital: N/AT.C.I: Cost of Project: 14.73 Cr
Return: 25.00%Break even: 44.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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