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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Production of Hexa (Methoxymethyl) Melamine (HMMM).

Production of Hexa (Methoxymethyl) Melamine (HMMM). Profitable Business Ideas in Melamine Formaldehyde Resins Industry. Hexamethoxymethyl Melamine (HMMM) HMMM is a Hexa (methoxymethyl) melamine resin. It is used as a crosslinking agent with resorcinol or a novolak resin and as an adhesion promoter in rubber compounds with a variety of substrates. Hexamethoxymethyl melamine (HMMM) which supplied in liquid form. It is a versatile crosslinking agent for a wide range of polymeric materials, both oregano-soluble and water-borne. It is soluble in most commonly used organic solvent but solubility in water is limited-when blended with most other water-reducible resins, tolerates dilution in water. Hexa (methoxymethyl) melamine (HMMM) containing resins are used in the production of coatings and plastics for cans, coils, and automobiles. Hexamethoxymethyl Melamine (HMMM) HMMM is a Hexa (methoxymethyl) melamine resin. It is used as a crosslinking agent with resorcinol or a novolak resin and as an adhesion promoter in rubber compounds with a variety of substrates. It is recommended as a replacement for hexamethylenetetramine due to lower toxicity and less effect on scorch times. It is Crosslinking agent is a commercial grade of Hexamethoxymethyl melamine (HMMM) which supplied in liquid form. It is a versatile crosslinking agent for a wide range of polymeric materials, both oregano-soluble and water-borne. It is soluble in most commonly used organic solvent but solubility in water is limited-when blended with most other water reducible resins, tolerates dilution in water. Highly etherified, low molecular weight Hexamethoxymethyl melamine formaldehyde resin supplied in liquid form at 98% minimum solids and applying for high solid or waterborne finishes, Automotive or general metals finishes, Coil or container coatings and Inks. There is one member of the melamine-formaldehyde coating resin family that deserves special consideration. This is Hexamethoxymethyl melamine (HMMM). This is a methylated rather than a butylated or isobutylated product. HMMM, as opposed to melamine-formaldehyde resins of the usual type, does not self-condense to any great degree. The reaction is primarily with the sites on the backbone of the principal film former, the alkyd resin. Formaldehyde coating types HMMM will react with thermo settable acrylic polymers; either through hydroxyl or carboxyl groups, with the same improvement in properties as described for alkyd types HMMM is compatible with epoxy resins and may be used in the same manner as urea-formaldehyde resins are used to cross-link these polymers. Less is required, and improvements in initial color, gloss, and chemical resistance may be expected. Market outlook Rapid urbanization, increase in disposable income, and rise in standard of living are key factors contributing to robust growth of the building and construction industry. This is one of the key drivers for the melamine market. Melamine resins are also used in the production of adhesives that are largely employed in panel laminations, hotline fixing of car seats headlamps, trim, and other interior component assemblies in the automotive industry. Thus rising importance of lightweight vehicles with lower emissions and increased fuel efficiency is expected to eliminate the usage of fixtures such as screws, nuts, and clamps in automotive assembling. Countries in Eastern Europe including Turkey, Russia, and Poland are anticipated to exhibit high growth in the melamine market. North America is projected to witness sluggish growth in the melamine market in the next few years. Latin America is expected to exhibit high growth owing to high demand for melamine in laminates and paper finish applications. Melamine is a white crystalline powder with 99.8% purity and is commonly used in the production of melamine-formaldehyde (MF) resins. Melamine-based resins are moisture-resistant and hard. Melamine contains nearly 66% nitrogen by mass. Thus it offers flame-retardant properties when mixed with resins. MF melamine-formaldehyde resins release nitrogen gas when burned or charred. Melamine is used in a broad range of applications such as laminates, adhesives, molding compounds, surface coatings, paper treatments, textile resins, and Flame retardants. Rapid urbanization increase in disposable income, and rise in standard of living are key factors contributing to robust growth of the building and construction industry. Increasing use of melamine formaldehyde in automotive manufacturing contributes to overall growth in the global melamine formaldehyde market. The building & construction sector, automotive market, and packaging market have seen growth or resurgence that has contributed to projected increase in the world-wide market for melamine formaldehyde. Melamine formaldehyde resins are thermally resistant due to which adhesives which are manufactured from melamine formaldehyde offer diverse advantages which contribute to the consumer product value. The global melamine formaldehyde market is growing owing to the huge demand for manufacturing laminates and adhesives. Apart from this, melamine formaldehyde is widely used in the construction industry in the form of suffocated melamine formaldehyde in concrete plasticizers. Growing population coupled with increase in urbanization drives the overall construction industry, which in turn is expected to boost the growth of the overall melamine formaldehyde market. Urea formaldehyde (UF) resin is an opaque cross linked thermosetting polymer produced by condensation of urea and formaldehyde in an aqueous solution in the presence of ammonia as an alkaline catalyst. The product of the reaction is a colorless solution that is dried to form a powder for end applications. Urea formaldehyde solutions can be strengthened with an addition of cellulose and can also be tainted by adding pigments to make light, thin, strong, colorful, and translucent articles for household applications. The segment accounted for more than 50% share of the global melamine market in 2014 and is anticipated to be the fastest-growing market. Adhesives & sealants and others are projected to play a crucial role in growth of the global melamine market from 2015 to 2023. Melamine market is expected to witness substantial growth owing to increasing demand from laminates and wood adhesives market. Rising disposable income coupled with changing lifestyle of consumers are expected to be key market drivers for melamine market. Melamine market is segmented on the basis of applications such as laminates & wood adhesives, molding powder and paints & coatings. Melamine formaldehyde is also widely used in production of various dinnerware and food containers. Furthermore, growing use of melamine in high resistance concrete and carbon nanotubes is anticipated to increase market growth. Key players Adarsh Chemicals & Fertilisers Ltd, Gujarat State Fertilizers & Chemicals Ltd, Jay Chemical Inds. Ltd, Borealis AG, BASF SE, Cornerstone Chemical Company, Gujarat State Fertilizers and Chemicals Ltd. (GSFC), Mitsui Chemicals Inc., Methanol Holdings (Trinidad) Limited (MHTL), Nissan Chemical Industries Ltd., OCI N.V., Qatar Melamine Company (QMC), Grupa Azoty Zaklady Azotowe Pulawy (ZAP), OCI Nitrogen, Mitsui Chemicals, Cornerstone Chemical, Qatar, Melamine, BASF, Hexion, Momentive Specialty Chemicals, Allnex Georgia-Pacific, Advachem, Metadynea, Dynea, Kronospan, AkzoNobel, Cytec, INEOS, Tembec, Luxi Chemical Tags #Hexamethoxymethyl_Melamine_(hmmm)_Manufacturing, #Hexamethoxymethyl_Melamine_(HMMM), #Hexa_(Methoxymethyl)_Melamine, #Process_for_Preparing_Hexoses_Methoxymethyl_Melamine, #Hexamethoxymethyl_Melamine_(HMMM), #Hexamethoxymethyl_Melamine_Type_Resin, #Melamine_Formaldehyde_Resin, Cross_Linking_Agent, #Hexamethoxymethyl_Melamine_Resin_Manufacture, #Melamine_Formaldehyde_Resins, #Cross_Linker, Project Report on Hexamethoxymethyl Melamine (HMMM), Detailed Project Report on Hexamethoxymethyl Melamine (HMMM), Project Report on Hexamethoxymethyl Melamine (HMMM), Pre-Investment Feasibility Study on Hexamethoxymethyl Melamine (HMMM), Techno-Economic feasibility study on Hexamethoxymethyl Melamine (HMMM), Feasibility report on Hexamethoxymethyl Melamine (HMMM), Free Project Profile on Hexamethoxymethyl Melamine (HMMM), Project profile on Hexamethoxymethyl Melamine (HMMM), Download free project profile on Hexamethoxymethyl Melamine (HMMM), Melamine Formaldehyde Resins Industry, Melamine Formaldehyde Resin, Melamine & Urea Formaldehyde, Melamine Formaldehyde Resin Manufacturing Process, Manufacture of Sulfonated Melamine-Formaldehyde Resins, Urea-Melamine-Formaldehyde Resin, Melamine Production Process, Urea-Formaldehyde Resin manufacture, Urea Formaldehydes Resin Plant, Methylated melamine resins,
Plant capacity: -Plant & machinery: -
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Return: 1.00%Break even: N/A
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Production of Urea Formaldehyde UF85

Production of Urea Formaldehyde UF85. Start Own Industry of Urea Formaldehyde. UFC-85 is a viscous liquid containing 60% formaldehyde, 25% urea and balance water. Formaldehyde is first produced by the reaction of methanol with air. This is then absorbed in urea solution to form UFC-85. Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a non-transparent thermosetting resin or polymer. It is produced from urea and formaldehyde. Urea–formaldehyde (UF) resins are the most important type of thermosetting polymers and consist of linear or branched oligomers as well as polymers with some amounts of monomers. They are formed as a sequence of the following reactions of urea and formaldehyde. Urea-formaldehyde concentrate is a clear, viscous liquid consisting of formaldehyde, urea, and a small amount of water. It provides the highest concentration of urea formaldehyde commercially available in an easy-to-use form in several industries. It is an intermediate chemical used for many other derivatives based on Urea Formaldehyde solution. It is also known as TMU (Tetra Methylol Urea) and Form urea. Its long strong time, high solid content, proper fluidity, low water content and clearness, makes it an excellent intermediate compound for chemical/industrial purposes. Urea-formaldehyde (UF) resin, one of the most important formaldehyde resin adhesives is a polymeric condensation product of formaldehyde with urea, and being widely used for the manufacture of wood-based composite panels, such as plywood, particleboard, and fiberboard. In spite of its benefits such as fast curing, good performance in the panels (colorless), and lower cost; formaldehyde emission (FE) originated from either UF resin itself or composite products bonded by UF resins is considered a critical drawback as it affects human health particularly in indoor environment. Uses ? Conditioner/anticaking agent for urea fertilizer ? Urea formaldehyde liquid resins ? UF powdered resins ? UF molding compound materials ? Permanent press resins for Textiles ? Protective coatings formulations from Alkyd resins Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea formaldehyde is mostly used when producing electrical appliances casing also desk lamps. It is widely chosen as an adhesive because of its property of high reactivity wonderful performance and low price. It is a chemical combination of urea and formaldehyde and is not poisonous in nature. The Examples of amino resins include tires from automobile industry in order to improve the bonding of rubber to tire cord, paper for improving tear strength, molding electrical devices, molding jar caps, etc. Urea formaldehyde is also used in agricultural field as a source of nitrogen fertilizer and its rate of decomposition is into CO2 and NH3 and is determined by the action of microbes found naturally in soils. Market Outlook Urea formaldehyde resin (UFR) is non-transparent thermosetting synthetic resin derived from a chemical mixture of urea and formaldehyde. It is mainly consumed as an adhesive for bonding construction and building materials. Globally, development of efficient and advanced technology, rising demand for good quality and economically viable adhesives and resins, flourishing automotive industry, growing electrical appliances, and advantageous properties of urea formaldehyde such as, high tensile strength, flexural modulus and scratch resistant are the prime growth drivers of the urea formaldehyde market. Three different polymer composites of epoxy resins are being synthesized which are modified by urea formaldehyde .Some of its end use applications are plywood, medium density fiberboard, and coatings. Paper, textile, corduroy, rayon are among various industries that requires urea formaldehyde formed adhesives in their operations. Increase in adoption of urea formaldehyde for application in new industrial verticals, and emerging economies such as China, India and others, will create new opportunities for the urea formaldehyde market. Growth in the automotive industry and increasing demand for electrical and electronics products are driving the global market for flat glass. However, the harmful and toxic effects of formaldehyde resins act as a roadblock to the market growth. The demand for good quality and economically viable adhesives and resins is expected to fuel the market of urea formaldehyde. The urea formaldehyde resin market can be segmented into automobiles, electrical appliance, home appliances (furniture), agriculture, and others. Adhesives are used to glue wood together in industries that deal in textile, paper, foundry sand molds wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. Urea formaldehyde resin glues are used in the aircraft industry for gluing plywood and wooden aircraft structures. It is also primarily used in electrical appliances for casing. Urea formaldehyde resin is used in agricultural field as a source of nitrogen fertilizer to increase the productivity of crops. Formaldehyde and its resins are used in various building construction materials such as pressed wood products. Urea formaldehyde is used as an adhesive in these construction materials. It is mixed while constructing home walls, which acts as an insulating agent. The global construction material market is expected grow. This growth is witnessed due to the growing government expenditure on infrastructure and expansion of commercial and real estate market. Therefore, as the demand for construction material is growing in the global market. Asia Pacific is expected to contribute to formaldehyde market growth with its emerging construction and automotive markets. Other regions such as Europe and Latin America are expected to witness steady demand growth. Urea formaldehyde resin is a non-transparent, cross-linked thermoset resin or plastic obtained by chemical combination of urea and formaldehyde. It offers properties such as high tensile strength, flexural modulus, scratch resistance, high heat distortion temperature, low water absorption, mold shrinkage, high surface hardness, elongation at break, and volume resistance urea formaldehyde resins are used as adhesives in various end-use industries. The global Urea Formaldehyde market was valued at 8390 million US$ in 2018 and will reach 12800 million US$ by the end of 2025, growing at a CAGR of 5.4% during 2019-2025. Key Players The DOW Chemical Company, Ashland Inc, DuPont, Kronospan Ltd, Advachem SA, Metafrax, Togliattiazot, Advachem, Shchekinoazot, Hexion, Foremark, Fars Chemical, Georgia-Pacific, OFCC, Sprea Misr, Polisan Kimya, KARPATSMOLY, Jilin Forest, Jam Pars Formalin, Shreenathji Rasayan Tags #Urea_Formaldehyde_Uf85_in_Project_Reports_&_Profiles, #Liquid_Urea_Formaldehyde_Resin_Manufacturing_Industry, #Project_Report_on_Urea_Formaldehyde_Powder_Amp_Melamine, #Urea_project_report_pdf, #urea_plant_Industrial_Report_on_Urea_Production, #Phenol_Formaldehyde_Resins, #Urea_Formaldehyde_Resin_Powder, #Ure_Formaldehyde_(UF_85)_plant, #Melamine_Powder_Plant, #Adhesives_Industrial_Adhesive_Sealants_Glues, Ammonia-Urea Plant, Complete Project List - Niir Project Consultancy Services, urea formaldehyde glue, Urea formaldehyde glue manufacturing process, large capacity resin manufacturing plant, Urea formaldehyde manufacturing process, Urea Formaldehyde Concentrate, Production of urea-formaldehyde concentrates, Urea Formaldehyde UF85 - Entrepreneurindia.co, Urea-formaldehyde resin, Georgia-Pacific Chemicals Formaldehyde, urea formaldehyde resin preparation reaction, urea formaldehyde reaction, how to make urea formaldehyde resin, urea formaldehyde resin reaction mechanism, urea formaldehyde advantages, urea formaldehyde formula, urea formaldehyde density, preparation of urea formaldehyde resin practical, How to Start Urea Formaldehyde UF85 Processing Industry in India, Urea Formaldehyde UF85 Processing Industry in India, Most Profitable Urea Formaldehyde UF85 Processing Business Ideas, Urea Formaldehyde UF85 Processing & Urea Formaldehyde UF85 Based Profitable Projects, Urea Formaldehyde UF85 Processing Projects, Small Scale Urea Formaldehyde UF85 Processing Projects, Starting a Urea Formaldehyde UF85 Processing Business, How to Start a Urea Formaldehyde UF85 Production Business, Urea Formaldehyde UF85 Based Small Scale Industries Projects, new small scale ideas in Urea Formaldehyde UF85 processing industry
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Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HDPE Pipes

HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. High density polyethylene (HDPE) is being used as drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the assumption that the pipe will deform and thus relieve stress. Consequently, ductility is an essential parameter to accommodate allowable deflection during the pipe’s service life. These HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. HDPE pipe has been used for decades in non-potable water applications. In particular, HDPE pipes are often preferred for their welded joints. While special equipment is required to form the weld, welding eliminates the need for separate fittings, a common source of leaks and contaminant infiltration. The India PVC Pipes Market size was valued at $3,159 million in 2016 and is anticipated to expand at a CAGR of 10.2% to reach $6,224 million by 2023. Polyvinyl chloride (PVC) is the third largest selling plastic commodity after polyethylene & polypropylene. Indian plastic pipe market looks attractive with opportunities in the potable water supply, wastewater supply, agriculture, and chemical sector. The Indian plastic pipe market is forecast to grow at a CAGR of 10.4% from 2016 to 2021. HDPE pipe, as well as film and blow moulding grades of desired specifications are produced at stand-alone units, while HDPE/linear low density PE (LLDPE) swing units produce other HDPE variety, according to producers. Few Indian major players are as under: • Ajay Industrial Corpn. Ltd. • Alom Poly Extrusions Ltd. • Anant Extrusions Ltd. • Anantha Pvc Pipes Pvt. Ltd. • Apollo Pipes Ltd. • Ashirvad Pipes Pvt. Ltd.
Plant capacity: 9600 Kgs per dayPlant & machinery: 143 Lakh
Working capital: -T.C.I: Cost of Project: 434 Lakh
Return: 29.00%Break even: 62.00%
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HDPE Jumbo Bags (Flexible Intermediate Bulk Containers)

Jumbo bags are big bags used for packing bulk materials of different types. these big bags in different specifications and grades based on the requirements of our customers and packaging needs. The jumbo fabrics are made from polypropylene materials that are high durable and flexible for supporting a wide range of packaging applications. The jumbo fabrics can withstand huge capacities ranging from 250 kgs to 2000 kgs. The bags facilitate both manual filling and hopper feeding at filling as well as discharge points; the ability of UV stabilization makes these Jumbo fabrics more highly appreciable. Jumbo bags are big bags used for packing bulk materials of different types. These big bags are manufactured in different specifications and grades based on the requirements of our customers and packaging needs. The jumbo fabrics are made from polypropylene materials that are high durable and flexible for supporting a wide range of packaging applications. The markets really took off at the turn of the new millennium spurred by an export led and domestic growth in the agro produce & food; bulk drugs & generics; chemicals & pesticides and Petroleum & lubricants. The market grew at around 28% for the first 6-7 years and then settled down to a 15-20 % band largely bucking the worldwide slowdown. The INR 140 bn. flexible bulk packaging industry that includes woven sacks, leno bags, wrapping fabric, and Flexible Intermediate Bulk Container (FIBC) is growing at over 20% with FIBC containers expected to grow three fold in the next 5 years riding an increased industrial production and a shift toward higher-value containers offering enhanced performance and supply chain efficiency. Few Indian major players are as under: • Abdos Polymers Ltd. • Agarwal Polysacks Pvt. Ltd. • Anya Polytech & Fertilizers Pvt. Ltd. • Ashoka Poly Laminators Ltd. • Bardanwala Plastics Pvt. Ltd. • Bihar Raffia Inds. Ltd. • Commercial Syn Bags Ltd.
Plant capacity: 12000 Nos. per dayPlant & machinery: 155 Lakh
Working capital: -T.C.I: Cost of Project: 635 Lakh
Return: 31.00%Break even: 49.00%
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Production of Plastic Toys

Production of Plastic Toys. Fast-Growing Kids Toys Industry to Consider when Starting a Business. A toy is an item that's employed in play, particularly one designed for such use. Playing with toys is a pleasant means that of training young kids always in society. Totally different materials like wood, clay, paper, and plastic are used to create toys. Several items are designed to function toys, however merchandise produced for different functions also can be used. For example, a tiny low child might fold an ordinary piece of paper into an airplane form and "fly it". Newer kinds of toys include interactive digital entertainment. Some toys are produced primarily as collectors' things and are intended for show solely. Types of Plastic Toy Molds Plastic toy plays a leading role in the toy market, and their production use almost all plastic molding processes. The most common plastic toy molds are in the following categories: Injection mold: it's the foremost widely utilized in toy production. It’s the characteristics of high product quality, stable size, smart end and high production efficiency. It’s applied to a flirt with prime quality requirements, several assembly components, thick wall thickness and large batch size. Hollow mold: it's specially applied to production of hollow toy products with complex shapes, large wall thickness and huge size, and low dimensional accuracy. Electroforming mold: it's a highly simulated outer surface because it is directly electroformed in step with actual material, so even skin pores is perfectly displayed. It’s notably suitable for production of head, torso and limbs on the toy dolls and animal. Processing Characteristics and Processing Technology of Plastic Toy Molds Based on above toy product design and plastic mould design requirements, toy molds in its processing characteristics and processing technology are also more complex and special than other molds. It must have a special processing technology to ensure. The following focuses on the processing characteristics and processing techniques of several toy molds: Related Projects: - Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS) Simulation Surface Processing Technology For mold processing with simulation requirements, it is difficult to meet requirements by general conventional machining methods. It is also very difficult to manually engrave, and it is easy to get out of shape. Therefore, there are several special processes to meet processing of cavity surface of simulated surface. 1, Cavity surface chemical etching process: It can process various patterns, such as various patterns, imitation leather lines, and imitation wood grain and so on. 2, Electroforming process: It is characterized by being faithful to the original shape. Generally, there are two kinds of processing methods: 1, directly electroforming after being processed by physical object, and mold cavity is set by electroforming; 2, electroformed with same copper electrode as real object, and then set copper electrode as mold cavity. Contouring process Since toy has an irregular shape, it is often necessary to use profiling during processing of mold. Following profiling processes are commonly used: 1, Directly process convex and concave molds with ratio of After sample with ratio of is processed, as a master, convex and concave cavity are directly processed on the copy milling according to the ratio of It is suitable for processing large, medium and less demanding cavities. 2, profiling process of Magnifying and reducing through making a profiling by enlarging sample several times. Proportioning several times to make a profiling, then profiling is reduced according to original scale during profiling process to obtain convex and concave die. It is more suitable for cavity machining of medium, small and complex fine patterns. 3, after shape of electric spark of EDM is machined, electrode spark formed by profiling is used to machine convex and concave mold cavity. It is often used for processing of concave mold. 4, Three-dimensional profiling process of CNC programming: It is common in CNC programming with character of high processing precision. Precision Casting Method Forming Convex and Concave Molds It is often used in the manufacture of hollow molds, and is generally suitable for large and medium-sized molds with complex shapes but low precision requirements. Common casting methods include: high temperature casting such as cast steel and cast copper. It is suitable for large and medium plastic toy molds; medium temperature casting including cast aluminum, cast zinc alloy and suitable for medium and small plastic toy molds; low temperature casting generally suitable for small pattern cavity. However, disadvantages of these casting processes are large deformation, low precision, large error, and need to be reworked frequently. EDM Process EDM process is one of the most commonly used processes in toy mold processing. Effective Polishing Method for Cavity Surface In the toy mold, surface polishing is a very important work after plastic mould design, and polishing workload even accounts for more than 50% of entire molding cycle. How to achieve polishing requirements quickly and efficiently is a goal pursued by mold processing in plastic molding factory. In particular toy mold has a small and deep cavity and it is difficult to polish. Although there are many electric polishing tools and other polishing techniques, manual polishing still plays a leading role at present. In order to achieve a good polishing effect, it is necessary to train a good quality polisher, have a strict polishing procedure, and combine advanced polishing materials. Market Outlook The Indian toys market was worth US$ 1.75 Billion in 2019. The existence of toys in India dates back to the Indus Valley Civilization around five thousand years ago. The earliest toys included whistles shaped like birds, toy monkeys which could slide down a string and small carts which were made from materials found in nature such as sticks, clay and rocks. In recent years, the advent of advanced technology and machinery has encouraged manufacturers to produce modern and innovative toys. Looking forward, the Indian toys market to exhibit strong growth during 2020-2025. India has one among the largest young population within the world, because of that, the industry within the country has witnessed a rapid growth. The market is brimming with a wide array of each traditional and modern toys. However, with evolving trends, there has been a shift from standard toys towards innovative and advanced electronic toys. As an example, plaything has replaced wood building blocks whereas Barbie dolls have currently taken over ancient cloth dolls. The existence of toys in India dates back to the Indus depression Civilization around five thousand years alone. The earliest toys included whistles formed like birds, toy monkeys that might break a string and small carts which were made of materials found in nature similar to sticks, clay and rocks. In recent years, the advent of advanced technology and machinery has inspired manufacturers to produce modern and innovative toys. The marketplace for branded toys is growing with key players like Hamlets standing robust with 127 stores and therefore the United States based mostly retailer, Toys R United States growing steady with 12 stores currently operational across the country. Each the formats have aggressive growth plans for 2020 and on the far side. In smaller towns, wherever access to those stores is limited, on-line e commerce players like Amazon and Flipchart are helping bridge the gap through door-step delivery. Related Books: - Plastics and Polymers, Polyester Fibers From ancient toys like wood carts, whistles, unbranded plush toys and dolls, the Indian consumer is currently transitioning to a replacement range of toys, heavily influenced by Social media and global popular culture. The demand for international brands is on the increase and therefore the internationally licensed toy market in India is anticipated to grow exponentially. Driven by a huge shopper base, India represents an important marketplace for toys. With a population of around 1.3 Billion, it's the second largest inhabited country within the world. Moreover, the country features a terribly large young population with around half the whole population under the age of 25. The increasing domestic demand for toys in India is also being catalyzed by the country’s robust economic growth and rising disposable incomes. India has exhibited robust value growth rates for the last many years and currently represents amongst the world’s largest economies. Driven by this trend, the conservative population has old strong growth within the region. Consumers have a lot of disposable incomes and their spending patterns have conjointly changed. This has resulted during a major shift from traditional, medium- to low-end battery-operated toys, towards innovative electronic toys, intelligent toys as well as upmarket plush toys. There are a large sort of toys currently on the market within the market. the diverse product class ranges from traditional plush toys, construction and building toys, dolls, board games and puzzles to high-end electronic toys, educational toys, ride-ones, etc. There are toys that are domestically created by little, medium and huge manufactures and also those who are produced from known international brands. Every toy category has inexpensive and high-end versions. Indian Toys Market Drivers:- Views on Recent Moves by the Indian Government The India government has recently announced a stricter quality testing for imported toys and also considering imposing further curbs, making toys a part of the restricted list. It is also looking to increasing the import duty further by 60%, over the 100% that was already increased in the earlier budgets. While it’s a welcome move to have stricter quality control in place because it would mean that the unbranded cheaper toys would find it difficult to make its way into the market and branded safer toys will have a larger play. This move could put India at part with the larger toy consuming markets like US, UK, Canada and Australia along with other top European countries, where most of the toys are branded and safe. However, with import duty increase, a measure that the government of India expects to help in local manufacturing of toys, appears like a move coming from a lack of understanding of the industry dynamics. Videos: - How to Start Kids Electronic Toys Factory To promote local manufacturing, incentivizing manufacturing would be a much bigger invitation for international toy manufactures to set up shop in India and export to worldwide markets, rather than making it difficult to import. Simply because, most of the brands and entertainment properties that the toys are based on, are owned outside of India, and at least a Speciality toy store in the organized sector like Hamlets or Toys Us will continue to be merchandised over 90% with toys into the country, as India is one of the smallest consumption markets for branded toys globally and it would only make commercial sense for big global toy companies to set up a manufacturing facility for export rather than for domestic consumption. Related Videos: - Plastics Projects Increasing import duties could only make branded safe toys more expensive and turning consumers to cheaper Indian made toys which aren’t of as high quality as international branded toys as of today. This measure means that the small Indian toy traders and retailers, apart from Indian corporates like Reliance who have significant play in toys will be severely impacted. A move that would not go down well with the traders’ associations that form a large voting base for the government. In any case with the current 20% duty, freight and tax rates, the branded toys are priced at least 2X, if not more, as compared to locally made toys for the same box size. So, by no means a threat to local manufacturing. Moreover, making licensed, high quality international brands available in India continues to be a challenge due to tough Import norms and the recent increase in import duty. As a result, small businesses, who wish to legitimately license and sell these products suffer, while low quality, low cost Chinese toys continue to flood the market. Key Players Mega Bloks, Magformers, Haba, People, Melissa&Doug, B.Toys, Funskool, Lego, Mattel, Hasbro Tags:- #plastictoy #plastictoys #PLasticProducts #toys #BootlegToys #KnockOffToys #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #startupbusinessideas #businessestostart #startupideas #startupbusiness #feasibilityReport #projectreport
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Cellophane Film

Cellulosic and Transparent Paper, known under the name of “Cellophane” is a flexible, highly transparent film or foil derived from a natural product – wood or cotton linters pulp (cellulose). It is still, in spite of competition from synthetic films, a packaging film with a great diversity of uses. There are two main groups of cellulosic film. The uncoated, plain or P-films and the coated films (on one or both sides). The coating weighs between 2 – 4 g/m2. Cellophane is a registered trademark in many countries. The most commonly used cellulose-based food packaging film is cellophane, a versatile, non-plastic film. Commercial cellophane packaging films are clear and transparent.Cellulose films are produced from renewable wood pulp harvested from managed plantations. Cellophane™ is a cellulose film, which was developed over 90 years ago. Cellophane is a thin, transparent sheet made of regenerated cellulose. Its low permeability to air, oils, greases, bacteria, and water makes it useful for food packaging. Cellophane is highly permeable to water vapor, but may be coated with nitrocellulose lacquer to prevent this.As well as food packaging, cellophane is used in transparent pressure-sensitive tape, tubing and many other similar applications. Cellophane is the oldest transparent packaging product used to encase cookies, candies, and nuts. Cellophane was the major packaging film used until the 1960s. In the more environmentally-conscious market of today, cellophane is returning in popularity. As cellophane is 100% biodegradable, it is seen as a more earth-friendly alternative to existing wrappings. Cellophane also has an average water vapor rating and excellent machinability and heat seal ability, adding to its current popularity in the food-wrapping market. Cellulose film packaging market will reach an estimated valuation of USD 1007.67 million by 2027, while registering this growth at a rate of 5.0% for the forecast period of 2020 to 2027. Cellulose Film Packaging Market is anticipated to record a CAGR of 5.1% over the forecast period. Many multi-national companies are concentrating towards new product advances in cellulose film packaging. Moreover, the many superior properties of cellulose film packaging are exploited in the field of food and beverage now and then. New uses for cellulose film packaging derivatives are discovered on a regular basis which is expected to drive the cellulose film packaging market rapidly.Currently the global cellulose film packaging market is observing vibrant growth owing to an increase in demand of biodegradable and compostable packaging in the market. Advances in various end-user industries in the past few years and growing technological explorations is projected to drive cellulose film packaging market besides the wide range of functions of cellulose film packaging in an immense range of products such as adhesive films, food wrapping packages, cellulose film liners and others during the forecast period.
Plant capacity: Cellophane Film : 10 MT / dayPlant & machinery: Rs 605 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1294 lakhs
Return: 29.00%Break even: 53.00%
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Investment Opportunities in Cellophane Film Production

Investment Opportunities in Cellophane Film Production. Profitable and Successful Business Ideas in Cellophane Wrapping Paper Manufacturing. Cellophane is a transparent film made from cellulose that has low permeability to oxygen, moisture, oil, grease, and bacteria. As described in Chapter 1, its introduction in the early 20th century allowed for the mass production and promotion of food items and changed the retail environment in the United States and elsewhere. It has largely been displaced by less expensive petrochemical-based films. Projects: - Project Reports & Profiles Cellulose films are produced from renewable wood pulp harvested from managed plantations. Cellophane s a cellulose film, which was developed over 90 years ago and which Futamura is committed to producing into the future. In 2009 following a multi-million pound investment, new production capacity was commissioned. Cellophane™ films offer a range of unique attributes which plastic films are unable to equal and can be supplied in a wide range of brilliant colors. Related Books:- Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags Production Cellulose from wood, cotton, hemp, or different sources is dissolved in alkali and carbon disulfide to form an answer known as viscose that is then extruded through a slit into a shower of dilute sulphuric acid and sodium sulfate to convert the viscose into polyols. The film is then passed through many a lot of baths, one to remove sulfur, one to bleach the film, and one to feature softening materials such as alcohol to prevent the film from turning into brittle. Market Research: - Market Research Report A similar method, using a whole (a spinneret) instead of a slit, is used to form a fiber referred to as textile. Chemically, cellophane, textile and cellulose are polymers of glucose; they differ structurally instead of chemically. Material Properties When placed between two plane polarizing filters, cellophane produces prismatic colors due to its birefringent nature. Artists have used this effect to create stained glass-like creations that are kinetic and interactive. Cellophane is biodegradable, but highly toxic carbon disulfide is used in most cellophane production. Viscose factories vary widely in the amount of CS2 they expose their workers to, and most give no information about their quantitative safety limits or how well they keep to them. Related Videos:- Packaging Industry, Food Packaging, Paper, Beverage Can, Bottles Market Outlook The Cellophane market will register a 4.6% CAGR in terms of revenue, the global market size will reach $ 385.1 million by 2025, from $ 322.2 million in 2019. Cellulose films are employed in various end-use industries such as food & beverages, infrastructure, personal care, pharmaceuticals, and paints. Food & beverages is the dominant segment of the cellulose films market. As large demand of high-end products at home and abroad, many companies began to enter the field of high-end. Currently, the Chinese chain block industry is not only begin to transit to high-end chain block products, while still extend in the resource-rich land and downstream industry chain. Projects: - Cellophane Film Despite the presence of competition problems, due to the global recovery trend is clear, investors are still optimistic about this area. There will have more investment enter this field. In the next five years, the consumption volume will keep slow increasing, as well as the consumption value. Increase in research activities in terms of usage of cellulose films in niche applications, improvement in biodegradability properties, and rise in awareness about environmental concerns are expected to provide lucrative opportunities to manufacturers in the near future. Related Projects:- Packaging, Holograms, Printing, Publishing, Screen Printing and DTP Projects Kay Players:- Ambition Mica Ltd. Arihant Gold Plast Pvt. Ltd. Duropack Ltd. Excellent Gravure Inds. Pvt. Ltd. Positive Packaging Inds. Ltd. Rexor India Ltd. Safepack Industries Ltd. Shree Rama Multi-Tech Ltd. Siddhi Decor Pvt. Ltd. Vasa Retail & Overseas Ltd. Win Flex Ltd. Tags:- #cellophane #CellophaneMarket #CellophaneIndustry #cellophanepaper #cellophanewrapping #cellophanewrap #plasticwrap #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #projectconsultancy #projectreport #businessfeasibilityreport
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PET Polyester Acoustic Panel

Acoustic panels are sound absorbing panels placed on walls or ceilings to control and reduce noise, eliminate slap echo and control comb filtering in a room. The objective is to enhance the properties of sound by improving sound quality with sound absorbing panels. Often used to treat recording studio acoustics, church acoustics, home theater acoustics, restaurant acoustics, and listening rooms, the purpose of acoustic panels is to reduce, but not entirely eliminate, resonance within the room. Acoustic panels differ from Bass Traps in that they deal more with the mid and high frequencies in a room. Sound absorption is different than soundproofing, which is typically used to keep sound from escaping a room. Acoustic panels control echo and reverberation in a room. Most commonly used to resolve speech intelligibility issues in commercial soundproofing treatments. Most panels are constructed with a wooden frame, filled with sound absorption material (mineral wool, fiberglass, cellulose, open cell foam, or combination of and wrapped with fabric. Acoustic Panels are also referred to as Sound Absorption Panels, Soundproof Panels, or Sound Panels. Polyester Acoustic Panels are sound absorbing panels developed with environmental friendliness in mind. The panels are made from 100% polyester, 60% recycled fiber, and are 100% recyclable. Panels offer many environmental advantages and are a good alternative to a traditional fabric wrapped fiberglass panel. The core material is durable enough to withstand the force. The resistant polyester is an excellent choice for use high traffic areas in athletic facilities, offices, schools, multipurpose rooms and just about anywhere. The Polyester Acoustic Panels are delivered as a finished, durable sheet, ready to install. They may be easily cut to size on site for a custom fit or to create designs. Growing demand for sound absorption materials in the entertainment industry including music studios, corporate workplaces, cinema halls, and auditoriums will provide a positive scope for acoustic insulation market penetration during the forecasted timeframe. Increasing focus for improving the building infrastructure to offer peaceful and convenient environment in public places has led to a rise in installation of sound barriers across the highways, construction sites, airport runways, railway stations etc. Further, constructive indicators from the workout centres, gyms, industrial sound absorption, control rooms, cabinets, and shipbuilding segments hold potential opportunities for the product growth globally. Global acoustic insulation market is driven by rapid innovations & technological development in the construction, industrial and transportation sector. Shifting consumer preferences toward construction of green buildings coupled with surging preferences toward usage of environment-friendly sound absorption products will stimulate the market over the forecast timeframe. Developing economies such as China, India, Mexico, and Brazil will substantially impact the product development owing to large customer base coupled with inclining preferences towards noise-free buildings and quiet environment requirements in hospitals and educational institutions. Asia-Pacific and Middle East & African countries are experiencing huge domestic as well as foreign investments for setting up industrial units, hospitals, malls, multiplexes, hospitality industry, and IT sector. Asia-Pacific is an attractive market for foreign companies, due to healthy economic performance of the countries, like India, China, Indonesia, etc., and efforts made by the Middle Eastern countries to develop its tourism and other non-oil sectors, which are driving commercial construction activities in these regions. The Indian Government has also set an investment target of USD 120.5 billion for developing 27 industrial clusters; this is expected to boost commercial construction in the country. Asia Pacific will witness the fastest growth with a CAGR at 5% in the acoustic insulation market by 2025. Rising disposable income coupled with extensive product utilization in the building & construction, industrial, and transportation segments in the region are key factors driving industry growth. Surging government investments in numerous industrial & commercial projects pertaining to fire and sound absorption will stimulate the market share. Rapid surge in infrastructural activities along with the growing noise pollution in several metropolitan cities will proliferate the acoustic insulation market demand in the region. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players are as under Saint-Gobain India Pvt. Ltd. Owens Corning Inds. (India) Pvt. Ltd. Kingspan Jindal Pvt. Ltd. B A S F Polyurethanes India Ltd.
Plant capacity: PET Polyester Acoustic Panel (Size 4' x8'x1"): 666.7 Pcs / DayPlant & machinery: Rs 286 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1048 lakhs
Return: 26.00%Break even: 39.00%
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Production of PET Polyester Acoustic Panel

Production of PET Polyester Acoustic Panel. Most Lucrative and Successful Business to Startup. Acoustic panels are sound absorbing panels placed on walls or ceilings to control and reduce noise, eliminate slap echo and control comb filtering in a room. The objective is to enhance the properties of sound by improving sound quality with sound absorbing panels. Often used to treat recording studio acoustics, church acoustics, home theater acoustics, restaurant acoustics, and listening rooms, the purpose of acoustic panels is to reduce, but not entirely eliminate, resonance within the room. Acoustic panels differ from Bass Traps in that they deal more with the mid and high frequencies in a room. Sound absorption is different than soundproofing, which is typically used to keep sound from escaping a room. Polyester Acoustic Pet Panels are sound absorbing acoustic panels fabricated with the environment-friendly material. These panels are made from 100% polyester (60% PET-recycled fiber and 40% PET-virgin fiber) and are 100% recyclable. Market Research: - Market Research Report Applications of PET Polyester Acoustic Panels Polyester PET acoustic panel is a highly durable absorbing material made of recycled polyester. PET acoustic panel is widely used in Theaters, Home theaters, Auditoriums, Concert halls, Gymnasiums, Commercial spaces such as Conference rooms, Meeting rooms, Common areas, Recording Studios, Home audio-visual rooms etc. When Compared to the other Acoustic Panels or Foams such as Wood Wool Board, Fiber glasswool or Rock wool, Tacet Polyester PET Acoustic panels are lighter, easy to handle and easy to install. These panels also have a Pre-finished surface when compared to other Acoustic Panels. They are available in 9 different colors and can be cut into any shape possible. Thus, making it a highly recommended Acoustic Panel by architects and interior designers. Related Projects:- Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS) Market Outlook Polyester Fiber Acoustic Panels Market: Segmentation On the basis of type, the polyester fiber acoustic panels market can be segmented into wooden acoustic panels, mineral wool acoustic panels, fabric acoustic panels, and others. Based on industry, polyester fiber acoustic panels are mainly used in the entertainment, education, and healthcare industries. in terms of application, the polyester fiber acoustic panels market can be categorized into commercial spaces, music recording and broadcasting studios, auditoriums, cinemas & theatres, conference & meeting areas, and others. Global acoustic insulation market is driven by rapid innovations & technological development in the construction, industrial and transportation sector. Shifting consumer preferences toward construction of green buildings coupled with surging preferences toward usage of environment-friendly sound absorption products will stimulate the market over the forecast timeframe. Developing economies such as China, India, Mexico, and Brazil will substantially impact the product development owing to large customer base coupled with inclining preferences towards noise-free buildings and quiet environment requirements in hospitals and educational institutions. Related Books:- Plastics And Polymers, Polyester Fibers, Pet & Preform, Medical, Expanded Plastics, Polyurethane, Polyamide, Polyester Fibers Furthermore, the fluctuating lifestyle & standard of living of the personalities is the factor which generating numerous opportunity in the market over the forthcoming years. However, high cost accompanying with the acoustic panels is one of the major restraining factor of the market in the worldwide scenario. The regional analysis of Global Acoustic Panel Market is measured for the foremost regions such as Asia Pacific, North America, Europe, Latin America and Rest of the World. Whereas, the Asia Pacific economy is anticipated to be a rapidly increasing the market for polyester fiber acoustic panels during the review period. The Europe region occupies the second position in terms of capacity growth of the acoustic panels market. For instance, the North America economy is expected to increase at a steady growth rate during the review period. Therefore, in the coming years, it is predicted that the market of acoustic panel will increase around the globe over the coming years more progressively. Related Project: - PET Polyester Acoustic Panel Production Key Players:- B A S F Polyurethanes India Ltd. Kingspan Jindal Pvt. Ltd. Owens Corning Inds. (India) Pvt. Ltd. Saint-Gobain India Pvt. Ltd. Key players operating in the polyester fiber acoustic panels market include Offecct, Korea supplier Hueintek Inc., Acustica Integral, Acoustical Solutions, Abstracta, Gotessons, Knoll Textiles, and Kurage. Tags:- #petpolyester #acousticpanel #acoustic #blackcatacoustics #acousticpanels #acousticfabricpanel #diyacousticpanels #acousticwallpanels #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #startupideas
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HDPE/PP Bags

At present there is underutilization of existing capacity due to marketing problems after introducing of Jute packaging Mandatory Order 1986. The demand for woven sacks was sluggish for a variety of reasons. A few years back Flat looms were used for the manufacture of woven sacks. Now it has been manufactured on circular looms, which have high productivity. This helped in minimizing the cost of production; however due to high cost of jute bags & also due to resistance to chemicals, moisture etc. most of industry prefer HDPE/PP woven sacks for packaging. Lighter in weight & have more advantages than conventional bags. PP/HDPE woven sacks laminated with LDPE/PP liner have wider applications. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the market since Jute is an agriculture product. These sacks have many advantages over other conventional sacks materials & are quite competitive in price. Woven Packaging Fabrics, Woven bags and fabrics are often used as an industrial packaging material. The packaging bags and fabrics are available mostly in HDPE (High Density Polythene) and PP (Polypropylene). Depending on end use these are either laminated, or supplied without lamination. Based on material type, the global plastic bags and sacks market is segmented into biodegradable and non-biodegradable. The biodegradable segment is further segmented into polylactic acid (PLA), poly-hydroxyl-alkanoates (PHA), and starch blend resins, while the non-biodegradable segment is further segmented into low density polyethylene (LDPE), high density polyethylene (HDPE), polypropylene (PP), linear low density polyethylene (LLDPE), and polystyrene (PS). Changes in consumer lifestyle, rapid pace of industrialization, rising consumer goods and retail sector, and declining prices of oil and gas in emerging markets are the factors accentuating market growth. The global market for plastic bags and sacks is forecast to expand at a CAGR of over 3.4% from 2016 to 2024. Thus, due to demand it is best to invest in this project. Few Indian major players are as under Aditya Polymers Ltd. Ashok Polymers Ltd. Ashoka Poly Laminators Ltd. Bardanwala Plastics Pvt. Ltd. Bihar Raffia Inds. Ltd. Commercial Syn Bags Ltd. Dhoot Compack Pvt. Ltd. Eclat Industries Ltd.
Plant capacity: HDPE/PP Woven Bags: 120,000 Nos / DayPlant & machinery: Rs 562 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1207 lakhs
Return: 26.00%Break even: 57.00%
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  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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