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Investment Opportunities & Business Ideas in Oman, Middle East - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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LPG BOTTLING PLANT

PRODUCT PROFILE Liquefied Petroleum Gas is a Propane/Butane mixture liquefied under normal ambient temperature and moderate pressures. It is a safe, clean burning, reliable, high calorific value fuel. In addition to its use as a domestic fuel, it is also widely used in industries, where there is a requirement of low sulphur content fuel and fine temperature controls. The Chemical composition of propane is C3H8 and butane, C4H10. Liquefied Petroleum Gas (LPG), popularly known as cooking gas, is a mixture of hydrocarbons which are gaseous at normal temperature, but can be liquefied at moderate pressure, and can be stored in cylinders as a liquid under pressure, and is drawn out and used as gas. Product characteristics Calorific value - 11,900 Kcal/Kg Specified LPG Air ratio -2% to 9% Applications • For industries today, quality, costs, efficiency, environment, heat controllability, among others, are major concerns when it comes to choosing the right fuel. • LPG addresses all these making it the ideal fuel choice for a host of industrial and domestic applications. • LPG is a pure, clean energy source which provides even and controllable heat. This makes it the ideal heat and power source for a wide range of industrial uses. • Since LPG is almost free from sulphur, it can be used in sensitive situations such as chemical processes, etc. • LPG is also used for space and process heating to power industrial ovens, kilns, furnaces, machinery and in food processing units. Global demand The LPG industry is already experiencing a boom with more depots springing up, which will make supply of LPG to the filling plants easier. LPG was introduced as a domestic fuel in the 1960s. The three sources of supplies were refineries, fractionation of associated gas from oil fields and imports. As of early 2000s, about half of domestic LPG production is based on crude oil and the other half comes from natural gas. The imports constitute more than 20% of the supplies. There are efforts to increase import capacity of ports. The demand for LPG has grown from less than 200,000 tons in 1970-71. The average growth rate in demand has been around 12% annually. There are around 40 million LPG customers. Some 15 million have been on the waiting list (only in urban areas). LPG consumption by industry is split as follows: 89% domestic, 1% refinery, 1% transport, 8% industry and 1% agriculture. In the 1990s, LPG demand was estimated at 7.5 to 9.0 million tons (MT) by 2001 to 02 and 10.0 to 12.0 MT by 2006 to 07. Since the applications and demand of LPG is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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MODIFIED POTATO STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain starch grains (leucoplasts). To extract the starch, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out and dried to powder. Potato starch is essential as a universal binding and food thickening agent. Leveraging on potato starch production and producing modified potato starch that is specially customized for various applications in food, textile and paper manufacturing industries. Product characteristics Appearance - powder a clear white colour Surface of starch granules app. 30 ha/g Specific density app. 1.55 g/ml Specific heat 1.22 J/g Bulk weight of starch 80% DS app. 0.7 g/ml DS of moist centrifuge app. 0.6 g/ml Brightness (MgO2 = 100%) app. 95 % Size ranges between 5 and 100 ?m Applications Starch and modified starches have a broad range of applications both in the food and non food sectors. The largest users of starch in the EU (30%) are the paper, cardboard and corrugating industries. Other important fields of starch application are textiles, cosmetics, pharmaceuticals, construction and paints. In the medium and long run starch will play an increasing role in the field of “renewable raw materials” for the production of biodegradable plastics, packaging material and moulds. The powder has very consistent as the major raw materials are available in house with very good quality. The best value provided by the modified starch over native starch is the reduction in downtime and improvement in paper quality. Additional benefits offered by the modified starches are improvement in wastewater discharge quality with charged starches, elimination of chemical and equipment for on site conversion of native starches, reduction in labor costs due to the simplicity of cooking and using modified starches etc. Global demand Starch, one of the most present biomaterials has witnessed significant developments over the years. After witnessing a temporary dip in growth in the year 2008 and 2009, the world market for starch, by consumption is expected to recover and register healthy growth to reach 80 million metric ton by 2015. The Global starch market is likely to get respite from deceleration in its market growth, with growth poised to receive a new lease of life in the next few years, thanks to the growing consumption of liquid starches and modified starches. The modified starch market is projected to be the fastest growing segment over the period 2007-2015. The US represents the largest geographic market for starch, having accounted for a share of about 51% in the total volume of starch consumed in 2009. Given the countrys large per capita income, the demand for starch in the US has been steadily on the rise. Asia Pacific represents the fastest growing market over the period 2007-2015. Growing employment opportunities, and subsequent increase in per capita income over the last few years, particularly in China and India, have been driving the growing demand for starch in the region. The demand of the product in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 45000 MT/AnnumPlant & machinery: 654 Lakhs
Working capital: -T.C.I: Cost of the project: 1618 Lakhs
Return: 43.00%Break even: 50.00%
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MAIZE PROCESSING (Maize Starch, Liquid Glucose, Gluten, Dextrose) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

PRODUCT PROFILE The maize also called "Corn or Indian Corn" is widely cultivated in India; Maize ranks high among the four or five principal cereal crops of the world. Maize is utilized in more diversified ways than any other cereal. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The other products include Gluten, Germ, Fiber (husk) and Corn Steep Liquor. Gluten has great demand in animal feed industry because of its high protein content (70%). Germ is expressed to extract germ oil which is low cholesterol containing edible oil. Fiber, mainly the husk, is used by animal feed manufacturers. It has demand in wet form itself for animal feed. Corn Steep Liquor is one of the substrates for culture media for manufacturing of antibiotics and other microbial production systems. Applications Besides food, maize and maize products have numerous industrial uses such as in adhesives, explosives and soaps, and for textile sizing, etc. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil cloth, linoleum, paper, and paper boards, and in textiles, mining, deep oil drilling, and cosmetic and pharmaceutical industries. The derivatives of maize starch include glucose or corn syrup, corn sugar, dextrin, and industrial alcohol, which is employed in different industries. The grain is used for making various alcoholic beverages. Corn oil obtained from the embryo (i.e. young plant in its earliest stages of development) is used in paints, varnishes, rubber substitutes and as a cooking medium. Maize starch is extensively used as a sizing material in the textile and paper industries. In the food industry, it is used in the preparation of pies, puddings, lad dressings and confections. The further use of the products of maize are Dextrose (used in baking, beverage and canning industries), Maize Starch Syrup (used in the food processing industry, chiefly in confectionery), Pop corn and the various by products of maize are maize oil, seen, steep water etc. Global demand The viability of a maize processing plant depends upon the availability and uninterrupted supply of raw material to the unit. On an average, a unit with a crushing capacity of 100 MT/ day will require about 30000 MT of maize per year (assuming 300 days of operation of the plant). Hence, the availability of raw material is one of the important considerations in deciding the location of maize processing unit. Maize is the most widely grown crop in the Americas with 332 million metric tons grown annually in the United States alone. Approximately 40% of the crop 130 million tons is used for corn ethanol, transgenic maize (Genetically Modified Corn) made up 85% of the maize planted in the United States in 2009. While natural maize varieties grow to 12 meters (39 ft) tall, most commercially grown maize has been bred for a standardized height of 2.5 meters (8.2 ft). Sweet corn is usually shorter than field corn varieties. The starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The Starch industry in India is thus poised to rapid strides once again keeping behind the impacts of the global recession during recent years. The target of indigenous production of over 6 million MT will require the Indian Starch industry to increase their production during the next ten years. To meet the growing demand, per hectare yield of maize is estimated to rise to 2.36 MT as against 1.7 MT currently by the end of 2020. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative. Cost Estimation: Capacity: 200MT Maize processed/day Starch 133 MT/day Glucose 20 MT/day Gluten 18 MT/day Germ 8 MT/day Fiber 4MT/day Steep Water 12MT/day
Plant capacity: -Plant & machinery: 3175 Lakhs
Working capital: -T.C.I: 7310 Lakhs
Return: 33.00%Break even: 40.00%
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Coconut Processing Unit (Complex) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile: Coconuts are the fruit of the coconut palm, botanically known as cocos nucifera, nucifera with meaning "nut-bearing." Coconut is one of the important fruit having large uses starting from bakery, confectionery, pharmaceutical industries to beverage industry and many more industries. Several products from coconut kernel can be manufactured such as Coconut powder (desiccated), Coconut flour, Coconut Oil, Coconut Cream, Coconut milk, Coconut milk powder, Coconut water, Coconut water beverages etc. Besides there are several By products can be processed like paring oil, Coconut Shell Powder, Activated Carbon, Coir dust, Rubberized Coir etc. There are mainly two distinct groups of coconut i.e. tall and dwarf, (semi tall also exist between). There are mainly two distinct groups of coconut i.e. tall and dwarf, (semi tall also exist between). Application: • Coconut oil is extensively used for edible and industrial purposes • Coconut shell powder is used as compound filler in synthetic resin glues, as filler and extender in the manufacture of phenolic moulding powder, for specialized surface finishes and as filler in plastic products, mastic adhesives, biluminous products, mosquito coils and agarbathis. • Coconut water is an important by product of the coconut processing industry. A process has been developed for the up gradation and preservation of mature coconut water and bottling it as a soft drink. The coconut water can also be made into good quality vinegar. Coconut water is also an important substrate for yeast production. • Coconut shell charcoal is used in the manufacture of activated carbon. • Coir fiber is considered to be superior to all other fibres for manufacturing of cables. It is light, elastic, and highly resistant to water. Coir is utilized to manufacture of shockproof packing materials and hard boards suitable for tabletops, doors, panels and battery Container. The Coir is at present utilized coir mattresses etc. • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. • Coconut oil is also used in the replacement of other oils/butter in recipes. • Coconut oil can prevent nose bleeding that is caused by sensitivity to weather such as extreme hotness and extreme coldness. Indian Scenario: India is the third largest coconut producing country in the world .It contributes 15% of the area and 25% of the production of coconut in the world. Coir and coir products, milling copra and coconut oil are the major commercial products produced in the country. In India as much as 48% of the coconut production is used for edible and religious purposes, 10% as tender coconut, roughly 30% as milling copra for oil extraction, 8% for the manufacture of edible copra and the rest is processed into products like desiccated coconut and coconut cream. The production of coir and coir products constitutes 55% of the world output. India’s export trade accounts for 30% of the total export trade in the world. Since the applications and demand of coconut and its products is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavour. Cost Estimation: Capacity: Coconut powder : 1500 MT/Annum Coconut water : 9000 MT/Annum Coconut oil : 225 MT/Annum Coconut milk liquid : 900 MT/Annum Coconut milk Beverage: 525 MT/Annum Coconut skimmed milk powder: 1050 MT/Annum Coconut cream : 2100 MT/Annum Paring oil : 330 MT/Annum Coconut coir : 4920 MT/Annum Coconut shell powder : 1500 MT/Annum Activated carbon : 750 MT/Annum
Plant capacity: -Plant & machinery: 770 Lakhs
Working capital: -T.C.I: Cost of project : 1930 Lakhs
Return: 41.00%Break even: 64.00%
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Fastener (Automatic Cold Forge Process) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile: A fastener is a hardware device that mechanically joins or affixes two or more objects together. Fasteners mainly cover nuts, bolts, screws, studs and rivets and are segmented between MS (mild steel) and HT (high tensile) fasteners. These fasteners are used in engineering systems. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. Bolt is cylindrical piece of metal that fasten objects together. It is a piece of steel forged at one end to make hexagonal, square or round head and the shank fully or partially threaded at the other end. Nut is hexagonal or square piece with a threaded hole at the center. Bolts and nuts can be zinc or cadmium plating to resist corrosion. Application: • Bolt and nut are used to fasten together loose parts mainly in industries and workshops. • In construction connectors between structural members bolt connections are used when it is necessary to fasten two elements tightly together. • Threaded metal bolts are always used in conjunction with nuts. • Another threaded partner is screw, which has countless application especially for wood construction. • The wood screw carves a mating thread in the wood, ensuring the tight fit. • Pins are used to keep two or more elements in alignment; since the pin is not threaded, it allows for rational movement, as in machinery parts. The general applications of various objects having screw threads are: Fastening: screws, nut-bolts and studs having screw threads are used for temporarily fixing one part on to another part Joining: e.g., co axial joining of rods, tubes etc. by external and internal screw threads at their ends or separate adapters Clamping: strongly holding an object by a threaded rod, e.g., in c clamps, vices, tailstock on lathe bed etc Indian Scenario: The Indian Fastener Industry is estimated to have a domestic market of around INR 1500 crore. Automobile industry is the biggest consumer of fasteners. Mild steel fasteners are primarily manufactured by the unorganized sector while the high tensile fasteners require superior technology and dominated by companies in the organized sector. The organized sector commands nearly 70 percent of the fasteners market while the rest is controlled by the unorganized sector and imports. Global Scenario: Global demand for industrial fasteners is projected to increase 4.8 per cent annually to US$ 66 billion in 2012. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. Total market size of the fastener industry is estimated at around €272m in revenues. Fasteners market can be classified into mild steel (MS) and high tensile (HT) fasteners. MS fasteners constitute about 30% of the market size and are mainly produced by the unorganized sector, while HT fasteners are produced primarily by the organized sector. Automobile sector is the major demand driver for the bearing industry and constitutes almost 50% of the total demand in value terms. The bearings industry consists of bimetal bearings and anti friction bearings. The anti friction bearings comprise €270 360 mn of the bearings market and bimetal bearings comprise the rest of the market. Imports comprise approximately 25 to 30% of the total market. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative.
Plant capacity: 2400 MT/AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of project: 417 Lakhs
Return: 42.00%Break even: 59.00%
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Maize Wet Milling Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Maize is the most important raw material for industrial starch. Other products are germ; corn gluten and fiber. There is basic series of dry milling or wet milling process required for getting optimum quality products. Both the milling processes have merits and demerits of the quality of products and cost effectiveness. In case of wet milling there is series step for cleaning, steeping wet grinding centrifuging, drying and packaging. The whole wet milling process required large amount of demineralized water. There is also larger amount environmental pollution problem, which should be neutralized by preliminary treatment to get neutral effluent. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. Manufacturing process technology is available in India, for the manufacturing of maize base products. Major plant and machineries are available in India. Few of them require to import. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Properties Starch: It is white, amorphous non crystalline powder, it can be acid hydrolyzed to form dextrose or it may be enzymatic hydrolysis to form dextrose. It is insoluble in water and forms irreversible gel in the hot water. It swells water at room temperature Zein/Maize Protein: White to slightly yellow powder; odorless, nontoxic protein of the prolamine class, derived from corn; contains 17 amino acids; tasteless; free of cystine, lysine, and tryptophane. A resinous material dispersible in water with neutral sulfonated castor oil; soluble in dilute alcohol; insoluble in water, dilute acids, anhydrous alcohol, turpentine, esters, oils, fats; d 1.226 Combustible. Germ: It is yellowish solid product & Content mostly total part as fat. Fiber: It is bright yellow crystal powder, ash content about 5% ? Applications Maize has several kinds of applications in the form of maize starch, maize fiber, germ, corn etc. Maize starch forms viscous, relatively short and opaque paste with cereal flavor. Its paste sets to stiff gels. It is widely used for thickening sauces, gravies, puddings and pie fillings. Maize starch finds numerous uses in the bakery industry for the production of cakes, cookies, in ice cream preparations etc. In Paper industry a large quantity of starch is consumed as a surface sizing agent, as a binder, as a paper coating agent etc. In textile industry, starch is used in sizing to strengthen the warp yarn, in finishing and changing the appearance of fabric after it is bleached, dyed or printed, in printing and increase the consistency of printing pastes. Also starch is used as a component in finishing agent to glaze and polish sizing thread. Maize Fiber can be used for the preparation of cattle feed production, manufacturing of non caloric high fiber food products, essential chemicals, vitamins and for making of natural food colour. Germ is used for making corn oil; maize (corn) protein is used for manufacturing of gluten, preparation of glutanic acid as well as other available amino acids. It may also be used for the protein substitute in the different food products. Market Scenario The production of maize is likely to go up by 19 per cent to touch 21 million tons in 2010 11. India is estimated to generate an annual demand of nearly 23 million ton of corn by 2011-12. According to Vision 2025, released on Thursday by Indian Maize Development Association (IMDA), India's demand for maize is likely to be 22.73 million tons in 2011-12, out of which 19.66 million tons would be for non-food uses like poultry and cattle feed. IMDA also said that total production of maize is estimated to rise to 42 million tons in 2025 from a projected 22 million tons in 2010, if the output increases by 6 to 7 million ton in every five year. India, Asia’s second-largest grower of corn after China, generally sells around two to three million tons of corn a year in global trade of about 90 million tons. Cost Estimation: Capacity : Maize Starch: 69300 MT/Annum Maize Zein/Protein: 5940 MT/Annum Maize Fiber Flour: 7920 MT/Annum Maize Germ: 7920 MT/Annum
Plant capacity: -Plant & machinery: 2531 Lakhs
Working capital: -T.C.I: Cost of project : 4639 Lakhs
Return: 46.00%Break even: 44.00%
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SS Sheet Rolling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Rolling allows sheet metal to be formed in to cylindrical shapes. This gives us the ability to make tanks, cylinders, bands and virtually anything that requires a rolled rounded form. We can roll sheet metal, angle iron, channels, and flat bar. In metallurgy, stainless steel, also known as inox steel is defined as a steel alloy with a minimum of 10.5% to 11% chromium content by mass. Stainless steel does not corrode, rust or stain with water as ordinary steel does, but despite the name it is not fully stain proof. It is also called corrosion resistant steel or CRES when the alloy type and grade are not detailed, particularly in the aviation industry. Application Advantages of Stainless Steel Kitchenware and House ware items 1. Corrosion Resistance: It gives protection against rust. 2. Strength: Stainless steel has high tensile strength, excellent fatigue properties and good weld ability. 3. Toughness and impact resistance: Stainless steel of certain grades has high toughness from elevated temperatures to sub zero temperatures. 4. Formability: It is possible to bend and form different shapes. 5. Heat resistance: Special high Chromium and Nickel alloyed grades resist high temperature and retain strength. 6. Low on maintenance: Stainless steel normally requires only a periodic wash with soap and water to maintain its original finish. Market Potential India has a very low per capital consumption of steel as compared to other industrialized and developing countries in the world, thus indicating a vast potential for the steel industry. India is a huge market for kitchenware and house ware products mainly comprising Indian manufacturers, exporters and suppliers. The stainless steel industry in India is in an upbeat mood. Stainless Steel production in India is rapidly growing every year and stainless steel in India is perceived as a “metal for utensils”. Today about 75% of the end use of stainless steel is in kitchenware and house ware segment. India being such a culturally rich and diverse country has a special place for beautiful and utilitarian pottery and kitchenware.
Plant capacity: 9000 MT SS Rolled Sheet/Annum,4500000 No.s of Set SS Utensils/Annum Plant & machinery: 3642 Lakh
Working capital: -T.C.I: Cost of Project : 6391 Lakh
Return: 46.00%Break even: 49.00%
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Polymer Modified Cementitious Tile Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Polymer modified adhesives are widely accepted in the industry and often referred to as thin-set mortars. The blended polymers interact with cement components to improve the physical and mechanical properties such as increased adhesion, reduced shrinkage and lower water absorption. The polymer modified adhesives are commonly available in two types. One comes with powdered polymer as premix. Hence, during the application, only water is required to be added to make a bed. Polymer modification of adhesives and grouts offers improvements including easier handling, increased tensile and flexural strength, enhanced adhesive characteristics, improved water resistance and greater durability. A key benefit is increased water resistance. The advantages are easier maintenance, increased durability and greater resistance to the potential damage from freezing and thawing cycles. Properties White Cement Based Cementitious Tile Adhesive: Appearance - Powder Composition - Cement, siliceous sand and additives Colour - Grey or White Density - 1.55 kg/lit ± 0.05 Application Following are some of the applications and advantages of polymer modifies cementitious tile adhesives: • Decorative Overlays: Wall coatings and textured building finishes (polymer-modified stucco). • Adhesion, tensile and flexural strength, exterior durability; toughness test of modified and unmodified mortar patches; Mortar Patches are feathered down to blend in with original substrate. • Flooring and Pavements: Can be used in mortar or heavy use concrete industrial/commercial flooring overlay formulations. Warehouses, factories, hospitals, stairways, garages, railway platforms, airport runways, etc. • Waterproofing: Basements, bulk water storage tanks, septic tanks, ship decks, roof decks, and concrete walls. Market Potential A cement based adhesive must be used for exterior work. Whilst standard cement based tile adhesives are suitable for exterior use, highly polymer-modified adhesives offer enhanced bond strength, reduced porosity and therefore better resistance to frost & greater resistance to movement (thermally induced movement is inevitable particularly for walls). The present market size of the construction chemicals industry in India is about 1,700 crore and is rapidly growing at the rate of around 20 per cent per annum. The demand for construction chemicals is dependent on the construction industry.
Plant capacity: White Cement Tile Adhesive – 1500 MT/Annum,Ordinary Portland Cement Tile Adhesive – 1500 MT/Annum Plant & machinery: 106 Lakh
Working capital: -T.C.I: Cost of Project : 420 Lakh
Return: 44.00%Break even: 55.00%
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Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Maize is one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few. In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. Application • Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. • Main use of corn oil is in cooking, where its high smoke point makes refined corn oil valuable frying oil. It is also a key ingredient in some margarines • Corn starch is used as a thickening agent in soups and liquid-based foods, such as sauces, gravies and custards. • Corn syrup is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor ? Market Potential India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. India produces around 10 million ton of maize. Karnataka is the leading producer of maize in India as it falls under the corn belt of India and produces 15 % of India’s total produce. About 50 % of the total Indian produce is consumed as poultry feed and about 8 % is consumed by the starch industry. Cost Estimation: Capacity : Starch - 5250 MT/Annum Dextrose Monohydrate – 4500 MT/Annum Liquid Glucose - 1125 MT/Annum Oxidised Starch - 562 MT/Annum Hull- By product – 900 MT/Annum Zein- By product – 1800 MT/Annum Germ- By product – 1800 MT/Annum
Plant capacity: -Plant & machinery: 216 Lakh
Working capital: -T.C.I: Cost of the Project : 630 Lakh
Return: 42.00%Break even: 57.00%
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Copper Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications. Production Process Two main industrial processes turn copper, or any other metal, into a powder. In the atomization method, molten copper is pushed through a thin tube and gas pushes against the stream of metal, producing turbulence and causing the molten copper to powder. With centrifugal disintegration, copper rods are placed in a rotating spindle, and an arc heats the rods. By using constant rotation, small bits of the copper will fly off, producing the powder. Hydrometallurgy is another method used to produce copper powder. The process yields a high purity powder, averaging more than 99% copper. Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature. Copper/Copper alloy powders are used in many different industries for many different uses. Following are some examples of the powder uses: Brazing, Sintered Products, Friction Products, Soft Magnetic Products, Chemicals, Metallurgy,Filtration, Printing, Surface, Coating, Welding, Copper Fortification etc. Copper powder uses include powder metallurgy (PM), metal injection molding (MIM), friction components, thermal management, diamond cutting tools, lubricants, carbon brush, coatings, catalyst and crazing paste. Market Potential The indigenous production of copper powder is only around 7000 tonnes per annum as against an estimated demand of about 15000 tonnes per annum. This itself shows the huge demand for the product in India. Since there are only a few small scale manufacturing units scattered over the country, the market potential for the product is very large. The annual global production of metal powders for powder metallurgy now exceeds 1 million tonnes.
Plant capacity: 2 MT/ day Plant & machinery: 27 Lakh
Working capital: -T.C.I: 792 Lakh
Return: 50.00%Break even: 29.70%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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