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Investment Opportunities & Business Ideas in Mexico, North America - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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MODIFIED STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Starches are modified to enhance their performance in different applications. Starches may be modified to increase their stability against excessive heat, acid, shear, time, cooling, or freezing; to change their texture; to decrease or increase their viscosity; to lengthen or shorten gelatinization time; or to increase their viscostability. Modified starches, starch derivatives, are prepared by physically, enzymatically, or chemically treating native starch, thereby changing the properties of the starch. Modified starches are used in practically all starch applications, such as in food products as a thickening agent, stabilizer or emulsifier; in pharmaceuticals as a disintegrater; or in paper as a binder .Carboxymethyl starch is used as an additive in oil drilling mud. Starches, especially modified starches, are also used as glues in cardboard manufacturing. Starches such as Gum Arabic and Gum Tragacanth are used as the glue for stamps and postal envelopes. They are also used in many other applications. The major Application Sector of modified starches is paper, oil drilling, textile, food / pharmaceutical, etc. Thus starch can be used in numerous possible functional application areas, including adhesion, antistaling, binding, clouding, dusting, emulsion stabilization, encapsulation, flowing aid, foam strengthening, gelling, glazing, moisture retention, molding, shaping, stabilizing and thickening. There are many types of important modified starch. To name a few some of them are physically modified starch, chemically modified starch and enzymatically modified starch. Starches can be modified in several ways to change their function as additives in products. They can be cross-linked, where the chains get stuck together into a mesh. They can be heated to break the long chains down into simpler molecules like dextrin, polydextrin, and maltodextrin. These are simply short starches. Starches can have hydrogen replaced by something else, such as a carboxymethyl group, making carboxymethyl starch. Some Indian manufacturers Gujarat Ambuja Proteins Ltd, Ahmedabad Sahyadri Starch & Chemicals (P) Ltd., Bangalore Tirupati Starch & Chem Ltd., Indore SPA Starch & Chemicals, Mumbai Karandikars Cashell Pvt. Ltd, Mumbai Universal Starch & Chemicals Ltd, Maharashtra The growth rate in demand for Starch/Modified starch is likely to be in tune with the performance and growth rate of downstream sector in the coming years. The Indian demand for the last financial year was around 75000tonnes per annum. The global production of starch is around 37 million tonnes per annum and the global demand is around 4 million tonnes per annum for modified starch. A number of potential applications of modified starch have not been exploited to a large extent. For example, modified starch can be used in various food applications as instant noodles, ham sausages, flavouring, frozen foods, beverages, ice-cream etc. Modified starch also can find application in biodegradable plastics and bioplastics, which is used in packaging, agricultural films, disposable cutlery. There is good potential for modified starch in food applications and prospects for growth seem bright. New entrepreneurs have a very good scope for exploration into such segments.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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STEEL FABRICATION UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Metal Fabrication is the group of entire processes employed to shape the metals into the desired shape by welding, brazing, soldering or riveting, bolt-fastening and similar other metal processing machinery. Close monitoring of the progress of civil construction, erection and commissioning schedules is of crucial importance for a successful and timely execution of any project. Fabrication is the back bone for all civil constructions, electricity transmission lines, defense and railway, signal posts etc. Fabrication is a general engineering sector industry requiring simple general purpose machinery and equipment but what it performs is of great value. The importance of iron and steel among other materials is well known for industrialization and national economy. Basically all industries depend on iron and steel for their structural, machinery and raw material requirements. Defence, SEBs (Power), Public works and Irrigation, Railways (including wagon building), coal sector, petroleum oil, heavy industries, EEPC, steel plants, Housing Industry, all large/medium/SSI industries consume iron and steels in bulk quantity for their capital equipment, industrial/commercial/residential building civil engineering structures and raw material requirements. In essence, development of steel means the development of all forward linked and backward linked industries to cater to innumerous fields of activities ranging from industrial to domestic applications and infrastructure development. The raw materials for fabrication units are well- known steel sections, girders, plates, wires and hardwares etc. These raw materials are available through indigenous sources. A proper design department can enhance the chances of a fabrication unit for growth to undertake unit for growth to undertake the manufacture of massive and complicated structures with the involvement of the requisite expertise. The present Indian economy is seemed fastest growing economy. The emphasis on development of infrastructure capital goods, power generation and transmission, railway and defense requirement there is a very good potential for steel fabricated items. Few Indian Major Players are as under: Alcock Ashdown (Gujarat) Ltd. Asian Closures Ltd. Associated Transrail Structures Ltd. Avon Industries Ltd. B S L Scaffolding Ltd. Bharat Forge & Press Inds. Ltd. Chemical Process Equipments Pvt. Ltd. Consite Engineering Co. Ltd. Coromandel Steels Ltd. Delta Mechcons (India) Ltd. Dewas Metal Sections Ltd. Dharambir Manoharlal Ltd. Divy Rollform Ltd. Energylink (India) Pvt. Ltd. Eurocoustic Products Ltd. Furnace Fabrica (India) Ltd. Ganpati Sponge Iron Ltd. Ghanshyam Steel Works Ltd. Girish Rolled Products & Alloys Ltd. Glass-Lined Equipment Co. Ltd. Goyal Ispat Ltd. Gujarat Containers Ltd. Gunnebo India Ltd. Gwalior Tanks & Vessels Ltd. Hans Metals Ltd. Harsha Engineers Ltd. High Quality Steels Ltd. Him Containers Ltd. Hirakud Industrial Works Ltd. I C E M Engineering Co. Ltd. I O T Anwesha Engg. & Construction Ltd. India Tube Mills & Metal Inds. Ltd. Indiana Engineering Works (Bombay) Pvt. Ltd. Inditalia Refcon Ltd. Inox India Ltd. Ispat Profiles India Ltd. J C B L Ltd. Javs Engineering (India) Ltd. K T I Manufacturing Ltd. Kirby Building Systems India Ltd. Kitti Steels Ltd. Koch Chemical Technology Group India Pvt. Ltd. L & T Shipbuilding Ltd. Madhusudan Special Sections Ltd. Mahamaya Steel Inds. Ltd. Mahavir Rolling Mill Ltd. Mahavir Steel Inds. Ltd. Man Structurals Ltd. Multi Arc India Ltd Nalwa Engineering Co. Ltd. Nile Ltd. O P Steels Ltd. Oriental Coal Co. Ltd. Par Polypack India Ltd. Patna Rolling Mills Ltd. Pithampur Steels Ltd. Poysha Industrial Co. Ltd. Progen Systems & Technologies Ltd. R P G Transmission Ltd. R R Ispat Ltd. Ratlam Industrial Ltd. Richardson & Cruddas (1972) Ltd. Richardson & Cruddas Ltd. Rishi Consfab Pvt. Ltd. Rishi Laser Ltd. Rohit Machines & Fabricators Ltd. Saifee Bucket Factory Pvt. Ltd. Seam Industries Pvt. Ltd. Shakti Met-Dor Ltd. Shri Bajrang Alloys Ltd. Steel Industrials Kerala Ltd. Supra Exports Ltd. Surana Power Ltd. Swapna Sakar Steel Ltd. Swetal Steel Inds. Pvt. Ltd. Tata Bluescope Steel Ltd. Technofab Engineering Ltd. Techtrek India Ltd. Testeels Ltd. Transpower Engineering Ltd. Tungabhadra Steel Products Ltd. U B L Industries & Investments Ltd. Unique Structures & Towers Ltd. Unitech Metals Pvt. Ltd. Vidyavihar Containers Ltd. Vijay Tanks & Vessels Ltd. Wesco Engineers Ltd. Wie Engineering Ltd. Yashraj Containeurs Ltd. Cost Estimation: Capacity : 150 MT Low Pressure Vessels 250 MT Transmission Tower & Truses 200 MT Fabricated Items
Plant capacity: -Plant & machinery: 47 Lakhs
Working capital: -T.C.I: Cost of Project : 158 Lakhs
Return: 41.00%Break even: 64.00%
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DEHYDRATED ONION & ONION POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost of Project

Dehydrated Onions have been produced in small quantities since the nineteenth century. Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world. Onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated onion products like-kibbled, sliced, rings (half & full), large kibbled, minced (in various cut sizes), chopped, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defense, pharmaceutical industries, hotels and restaurants, caterers, etc. In the food processing field, dehydration is sometimes described as the removal of 85% or more of water from a food substance, by exposure to thermal energy by various means. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. Dried onion is now available in market in the powdered or kibled form. The composition of the fresh and dried forms is given. The kibbled form has moisture content of about 10% microscopically onion powders shows abundant parent chymatous cells. In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. As a whole the products have fair market demand. There is a good scope and good market potential in such products and new entrepreneurs should venture in such projects. Capacity : 1800 MT/Annum 900 MT/Annum Dehydrated Onion (Chopped and Sliced) 900 MT/Annum (Dehydrated Onion Powder)
Plant capacity: 1800 MT/Annum Plant & machinery: 224 Lakhs
Working capital: -T.C.I: 672 Lakhs
Return: 44.00%Break even: 41.00%
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SILICO MANGANESE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Manganese and silicon are crucial constituents in steelmaking, as deoxidants, desulphurizers and alloying elements. Silicon is the primary deoxidizer. Manganese is a milder deoxidizer than silicon but enhances the effectiveness due to the formation of stable manganese silicates and aluminates. It also serves as desulphurizer. Manganese is used as an alloying element in almost all types of steel. Of particular interest is its modifying effect on the iron-carbon system by increasing the hardenability of the steel. Thus both silicon and manganese have an important influence on the properties of steel, depending on the amount added and the combined effect with other alloying elements. About 93 % of all manganese produced is in the form of manganese ferroalloys. The FeMn grades are high carbon (HC), medium carbon (MC), low-carbon (LC) and very low carbon (VLC), whereas the SiMn grades are medium carbon (MC) and low carbon (LC). The steel industry is the only consumer of these alloys. Silico manganese (SiMn), a ferroalloy with high contents of manganese and silicon, is made by heating a mixture of the oxides manganese oxide (MnO2), silicon dioxide (SiO2), and iron oxide (Fe2O3), with carbon in a furnace. They undergo a thermal decomposition reaction. It is used as a deoxidizer and an alloying element in steel. The standard grade silico manganese contains 14 to 16% of silicon, 65 to 68% of manganese and 2% of carbon. The low carbon grade SiMn has carbon levels from 0.05 to 0.10%. Demand for steel has been rising due to ongoing economic boom leading to rapid growth in various industries in the world's two largest populous countries in Asia-Pacific, China and India, with simultaneous increase in production leading to wide fluctuations is steel prices. Other countries in Asia-Pacific such as Japan, South Korea, and Taiwan; Middle East, Eastern Europe, and Latin America have witnessed an increase in steel consumption. A changing lifestyle, increasing disposable income, changing consumer thinking, rising consumption, and various other factors; demand for steel witnessed an increase leading to an increase in manganese demand. This trend is expected to continue for another five years after which demand is expected to stabilize. There is a very good scope in this field and new entrepreneurs should venture in such projects. Few Indian Major Players are as under: Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Bhaskar Shrachi Alloys Ltd. Bihar Foundry & Castings Ltd. Bishwanath Ferro Alloys Ltd. Castron Technologies Ltd. Century Plyboards (India) Ltd. Cronimet Alloys India Ltd. Ductile Castings Ltd. Garg Industries Ltd. (Duplicate Name, Punjab) Indsil Hydro Power & Manganese Ltd. Jalan Ispat Castings Ltd. Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nav Chrome Ltd. [Merged] Nava Bharat Ventures Ltd. Quality Steels & Forgings Ltd. Shri Girija Smelters Ltd. Shyam Century Ferrous Ltd. Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Sova Ispat Alloys (Mega Projects) Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Star Metallics & Power Pvt. Ltd. Super Steel Casting Ltd. V B C Ferro Alloys Ltd.
Plant capacity: 14400 MT/AnnumPlant & machinery: 897 Lakhs
Working capital: -T.C.I: Cost of Project : 1861 Lakhs
Return: 40.00%Break even: 70.00%
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POTATO POWDER, FLAKES & GRANULES WITH COLD STORAGE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Potato is considered to be one of the traditional food items of India. Potato is the staple food for 2/3rd of the world population. India is presently the 3rd largest potato growing country in the world. Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum tuberosum. The main edible part is its tuber. Potato is one of the most important but perishable groups known. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are top-quality biological products and foods, picked in the peak of their ripeness and after cleaning and trimming, dehydrated with 98% of their moisture taken out. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated potato products like flakes, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defenses, pharmaceutical industries, hotels and restaurants, caterers, etc. Potato powder, Granules and flakes are processed dehydrated potato products. The processing of potatoes increases the shelf life of potatoes. There are various machines which are required for the processing of potatoes. Most of the machines are indigenously available & very few of them may be imported. There are plenty of well varieties of potato available for processing. There are few good technologists available, for supplying process technology. There is environmental pollution problem within this industry but can be solved using proper treatment. As a whole the products have fair market demand. There is a good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice and Paper Inc.
Plant capacity: 14400 MT Potato Powder,14400 MT Potato Flakes,6000 MT Potato GranulesPlant & machinery: 12900 Lakhs
Working capital: -T.C.I: Cost of Project : 15800 Lakhs
Return: 44.00%Break even: 34.00%
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GOOD FUTURE PROSPECTS FOR TMT BARS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The advent of thermo mechanically treated (TMT) steel bars has heralded a new era of economy in the construction industry in India. Round plain steel ruled over this industry up to sixties while Tor steel took over the scene in seventies and maintained its supremacy till nineties. 1997 and 1998 has now seen an extensive use of TMT steel and corrosion resistance steel thereby ushering in greater economy and longer life for RCC structures. TMT bars are widely used in general purpose concrete reinforcement structures, bridges and flyovers, dams, thermal and hydel power plants, industrial structures, high-rise buildings, underground platforms in metro railway and rapid transport system. TMT Bars is an acronym for thermo-mechanical treatment. Thermo Mechanically Treated (TMT) bars are manufactured using the Quenching & Tempering (Q & T) technology. A TMT bar gets its strength properties from quenching and tempering. No mechanical treatment is involved in TMT Bars. In TMT bars, the carbon content can be restricted to 0.2% to attain weldability and at the same time no strength is lost on this account. The joints can be welded by ordinary electrodes and no extra precautions are required. Another advantage of TMT bars is their tough surface providing high yield strength and a soft core providing excellent ductility. Strength, weldability and ductility are such properties which declare TMT steel highly economical and safe for use. An additional advantage of TMT steel is that a twisting operation is included in Tor steel, which subjects the bars to torsional stresses making them less corrosion resistant while TMT bars are free of such stresses thus having superior corrosion resistance. The TMT process gives the bar superior strength and anti-corrosive properties. Controlled water-cooling prevents the formation of coarse carbides, which has been cited as the main cause for the corrosive nature of common bar. Due to very high elongation values and consistent properties throughout the length of bar, TMT rebars have excellent workability and bend ability. The soft ferrite pearlite core enables the bar to bear dynamic and seismic loading. TMT bars have high fatigue resistance to Dynamic/ Seismic loads due to its higher ductility quality. This makes them most suitable for use in earthquake prone areas and above all it is cost effective. The grades of TMT bars available are Fe- 415, Fe - 500, & Fe - 550. The diameters of TMT bars manufactured are 8,10,12,16,20,25, 28 MM & the standard length is around 5.5 mtrs to 13 mtrs. Thus summing up, thermo mechanically treated steel is a new-generation-high-strength steel having superior properties such as weldability, strength, ductility and bend ability meeting highest quality standards at international level. The market for TMT bars is quite fragmented with a large number of small sized and regional players. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. After having gone through the highs and lows of business cycles over time, today the Indian steel industry is on the threshold of a major change as it gears up to give substance to an expansion plan that is ambitious by any standard. Joining forces with the ‘Main Producers’ are the ‘Secondary Producers’ as well, whose emergence in the post-liberalized decade in the Indian steel scene had been initially modest but over the years, they have made a significant contribution to the growth of the domestic iron and steel industry, in terms of spread, capacity, production and commodity basket, necessitation thereby, a fresh look at the segment, traditionally labeled as the ‘Secondary’ Producers, under the Indian context. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The 70s saw the emergence of the Secondary sector – small scale steel producers who opted for the scrap-DRI based electric arc furnace/induction furnace routes – to meet primarily local demand. The semi finished ingots/billets produced by this segment, in turn led to the commissioning of a large number of re-rolling units to convert the semi finished steel into bars and rods, to be used mainly by the construction industry. Moving over the Re-rolling segment, challenges include facing the market downs, specially prices and operational factors like high energy consumption. Prospect for future growth may be considered bright, given the pace and scale of infrastructure / construction activities. Such prospects are captured in the projections for the 11th Five Year Plan of the Government of India, which indicates that share of Secondary Producers in total crude steel production would rise from the present below-50% mark to 53% at the end-of the plan period, as the Secondary sector consolidates their position further. As the steel industry, including the foreign steel giants setting up steel plants in India, prepares to launch their dream projects, the future of steel in India is awaits a new chapter to be written a phase which would in all likelihood would witness the Secondary Steel sector further increase their dominance and criticality in the overall operations of the Indian iron and steel industry. After a sluggish growth in the last five years, capacity additions in the steel industry are expected to gain momentum. Progress of a large number of steel projects has gathered pace over the last 2-3 years and these are now scheduled to be commissioned by March 2013. If we were to pause for a moment to think about the growth of human civilization, we would find that the pace of social and economic growth has been closely linked to the proficiency with which people have been able to use of shape materials. Steel is one of the critical inputs required to sustain the growth of the economy. In fact it is the basic input for all kinds of economic activity. With the sustained growth of the Indian economy, there has also been a remarkable growth of the Steel Industry. The growth of infrastructures, roads and bridges, civil construction projects, and modern town ship complexes will ensure continued demand of TMT bars. There is a very good scope, market potential and demand for such products and new entrepreneurs should venture into such projects.
Plant capacity: 144000 MT/AnnumPlant & machinery: 332 Lakhs
Working capital: -T.C.I: Cost of Project : 1949 Lakhs
Return: 42.00%Break even: 76.00%
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OSSEIN/GELATIN - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Plant Layout

Gelatin is a pure colorless water-soluble glutinous protein derived from natural sources such as the hides and bones of animals (cattle, pig, fish, and poultry). Gelatin is a nearly complete protein lacking only one essential amino acid-tryptophan. It is free of fat, cholesterol and preservatives. Gelatin is considered GRAS, Generally Recognized as Safe, according the FDA. Ossein is the organic matter of animal bones that are rich in collagen. Generally hydrochloric acid is used in extracting ossein from bones and ossein is used for the production of gelatin. The largest use of gelatin is in the food industry, primarily in candies, desserts and dairy products. Gelatin has many physical characteristics that make it suitable for food applications. These characteristics are its melt-in-the-mouth feel, its ability to form thermo reversible gels, and its clarity and bland flavor. Another use of gelatin is in the pharmaceutical industry for hard and soft capsule manufacture, health supplements and micro-encapsulation. Gelatin protects the active pharmaceutical ingredients from exposure to air, light and moisture. Gelatin is also used in the manufacture of photographic products where it’s uniquely suited for the preparation of silver emulsions. There are also a myriad of other applications that use gelatin such as millinery, industrial products, art supplies and scientific research. Gelatin is available in a granular, powder or leaf form. Leaf gelatin is mainly used in culinary applications. Gelatin is produced through a series of processing steps that include demineralization, hydrolysis, extraction, evaporation, purification, drying and blending. Depending on the raw materials used, processing can take anywhere from two weeks to two months. Demand for gelatin is largely driven by the application in soft and hard gelatine capsules. Gelatin capsules are used as oral dosage form in pharmaceutical and neutraceutical feed. The Indian demand is around 12500 tonnes both for the Pharmaceutical and neutraceutical sector (for gelatine capsules) including tablet coating and Food, edible and technical sector. The global demand for gelatine is around 315000 tonnes per annum with a growth rate of around 2% per annum. New entrepreneurs should venture into this field to create new capacities.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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POTATO POWDER (AUTOMATIC PLANT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum Tuberosum. Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry. The raw materials required for potato powder are fresh potatoes. The forms of its products are single cells or cell aggregates, so we call it potato granules/powder. Potato powder is a highly concentrated and nutritious flour ground from the pulp of cooked potato. The potato powder is used as thickening agent in soups and stems, for breading meat and fish. It is used extensively by the armed forces, the civilian trade and the school lunch programme. The main difference between potato powder and potato starch, is potato powder is the dehydrations of fresh potatoes, they contain all dry matter of potatoes in addition to potato skin, Due to maintain the integrity of potato cell granules as much as possible, potato powder after watering have the nutrition, flavor and taste of cooked potatoes, Potato starch is only one of many ingredients of potato, so potato starch does not have the nutrition, flavor and taste of potatoes. Potato powder contain not only as the same nutrition level as cereal flour, but also rich in vitamin C and a lot of K. Potato powder contain large amounts of dietary fiber and lower fat. Do not contain cholesterol and saturated fatty acid, are convenient to eat and easy to digest and absorb, so they are particularly suitable for elderly and children to eat. Re-mixed potato powder strengthened nutrition is the full price of nutritious food accepted by the world. Potato powder has kept the original flavor of potatoes as much as possible. 70% to 80% of lasting leisure small foods and approximately 30% of convenient foods are potato products, this shows that consumers prefer for the potato flavor. India is one of the major potato producing countries in the world. Almost all states of our country are producing this crop widely. The potato powder is meant only for export. More than 70% of the total indigenous production of potato powder is exported to various countries. Domestic market for dehydrated and powdered potato also exists. The potato dehydration and powder-manufacturing unit has exclusively been reserved on small scale by the Government of India, as per the industrial policy. This product has a very good scope and market potential, new entrepreneurs should venture into this sector.
Plant capacity: 4 MT/DayPlant & machinery: 204 Lakhs
Working capital: -T.C.I: 478 Lakhs
Return: 37.00%Break even: 46.00%
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GOOD FUTURE PROSPECTS FOR MAIZE PROCESSING & ITS ALLIED PRODUCTS (STARCH, LIQUID GLUCOSE, DEXTROSE MONOHYDRATE, DEXTROSE ANYHDROUS, SORBITOL AND VITAMIN C)

Maize (Zea mays L) is one of the most important cereals of the world and provides more human food than any other cereal. Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches, are obtained from grains such as sorghum. Starch is also obtained from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The roots of tapioca plant (manihot utilissima) forms one of the major sources of starch, ranking next to potato. The starch content of the plant varies between 12 and 33 per cent. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Starch is an absorbent for water. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc. Starch in India is mainly used for cotton textile industry, paper and paper products, Biscuits and confectioneries and glucose and dextrose. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. One tonnes of glucose needs 1.1 tonne of starch. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Liquid Glucose and Dextrose are the products of same origin, in liquid form and the late in powder form. Glucose powder (dextrose) is used an invalid food for pharmaceutical purposes. Aqueous isotonic solution (5%) of dextrose is given as intravenous infections to increase the volume of circulating blood shocks and hemorrhage and to counteract dehydration. Vitamin C is a strong monobasic acid and it is used as a powerful reducing agent in neutral and acidic solutions. It is also used medicine. It is an excellent nutritional agent. It is an antioxidant and a preservative in foodstuffs. It is used as a reducing agent in analytical chemistry. The ferric and calcium salts are available for biochemical research. It is also available as the sodium salt. Sorbitol is an organic chemical having varied end uses. It is edible non-crystalline, odorless white powder and having sweet cooling taste. It is highly soluble in water, and slightly in methyl alcohol. In the case of India, starch is being produced from Maize and tapioca. The units producing starch from maize are concentrated in large sector; and the units producing starch from tapioca are largely concentrated in the small-scale sector. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. The demand for liquid glucose depends mainly upon the growth of medicine, the pharmaceuticals, biscuits and confectionery industries. As such 80% of the total demand for liquid glucose is absorbed by drugs and pharmaceuticals, while only 20% is used in Biscuits, Confectioneries, toothpaste etc. There is a very good scope and ample space in this sector and new entrepreneurs should venture into this field. Capacity Maize Starch 30000 MT/Annum Liquid Glucose 600 MT/Annum Dextrose Monohydrate 3900 MT/Annum Dextrose Anhydrous 3000 MT/Annum Sorbitol 17100 MT/Annum Vitamin–C 150000 Kg/Annum
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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