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Investment Opportunities & Business Ideas in Ghana, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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OSSEIN/GELATIN - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Plant Layout

Gelatin is a pure colorless water-soluble glutinous protein derived from natural sources such as the hides and bones of animals (cattle, pig, fish, and poultry). Gelatin is a nearly complete protein lacking only one essential amino acid-tryptophan. It is free of fat, cholesterol and preservatives. Gelatin is considered GRAS, Generally Recognized as Safe, according the FDA. Ossein is the organic matter of animal bones that are rich in collagen. Generally hydrochloric acid is used in extracting ossein from bones and ossein is used for the production of gelatin. The largest use of gelatin is in the food industry, primarily in candies, desserts and dairy products. Gelatin has many physical characteristics that make it suitable for food applications. These characteristics are its melt-in-the-mouth feel, its ability to form thermo reversible gels, and its clarity and bland flavor. Another use of gelatin is in the pharmaceutical industry for hard and soft capsule manufacture, health supplements and micro-encapsulation. Gelatin protects the active pharmaceutical ingredients from exposure to air, light and moisture. Gelatin is also used in the manufacture of photographic products where it’s uniquely suited for the preparation of silver emulsions. There are also a myriad of other applications that use gelatin such as millinery, industrial products, art supplies and scientific research. Gelatin is available in a granular, powder or leaf form. Leaf gelatin is mainly used in culinary applications. Gelatin is produced through a series of processing steps that include demineralization, hydrolysis, extraction, evaporation, purification, drying and blending. Depending on the raw materials used, processing can take anywhere from two weeks to two months. Demand for gelatin is largely driven by the application in soft and hard gelatine capsules. Gelatin capsules are used as oral dosage form in pharmaceutical and neutraceutical feed. The Indian demand is around 12500 tonnes both for the Pharmaceutical and neutraceutical sector (for gelatine capsules) including tablet coating and Food, edible and technical sector. The global demand for gelatine is around 315000 tonnes per annum with a growth rate of around 2% per annum. New entrepreneurs should venture into this field to create new capacities.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CELLULOSE ACETATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cellulose acetate is a man-made substance that is derived from the naturally occurring organic compound - cellulose. Cellulose is the main structural ingredient of plants, and is usually considered to be the most common organic compound on earth. Cellulose acetate fibres are used for textiles and clothing. Cellulose acetate is also used in filtering and other applications like magnetic computer tape, wound dressings, personal hygiene products, absorbent cloths and wipes, as specialty papers, as filter media, including cigarette filters etc. Such materials are often referred to as “tow”. Cellulose acetate film is also used in photography. Cellulose acetate polymers have some good properties like good toughness, deep gloss, and high transparency with a feel that can be described as “natural”. Commercially, cellulose acetate is made from processed wood pulp. The pulp is processed using acetic anhydride to form acetate flake from which products are made. Coming from wood pulp, means that unlike most man-made fibres, it comes from a renewable resource and is biodegradable. Another technique for producing cellulose acetate involved treating cotton with acetic acid, using sulfuric acid as a catalyst. Cellulose acetate is available in the form of flake, powder, granules of fibre and the flakes, which are non hazardous. Major players profiled in the report include Celanese Corporation, Celanese Acetate, Daicel Chemical Industries, Eastman Chemical Company, Mitsubishi Rayon Company Limited, Primester, Rhodia Acetow GmbH, and SK Chemicals Co. Ltd. Cellulose acetate is a mature product and has experienced a decline in volumes in practically all major world areas except China, Central Europe and Russia during the last several years. New polymers and textiles with enhanced properties have eroded textile fiber applications formerly held by cellulose acetate. It is estimated that the global market will grow at 1 to 2% per year to reach 840,000 to 850,000 tonnes by 2015. The world cellulose acetate fiber market is predominantly controlled by smaller cigarette filter tow manufacturing companies, which are also engaged in the manufacture of textile fibers. There is no production of cellulose acetate in India. Most of the demand is met by imports. Demand for cellulose acetate in all major global markets has matured over the years, while regions such as Russia, Central Europe and China continue to pose large demand for cellulose acetate, largely driven by the growing filter tow market. Healthy growth in the number of smokers in regions such as Eastern and Central Europe, India, China and Latin America is being attributed as a major factor driving growth of tow consumption in these regions. This is directly boosting the cellulose acetate market. Moreover, emergence of newer legislations that demand for lesser emission of nicotine and tar in the smoke are paving way for increased use of filter tows, and the absence of stringent rules and regulations to guide the consumption of cigarettes is further bolstering the demand for cellulose acetate.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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COTTON SEED DELINTING, DEHULLING AND OIL EXTRACTION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Cotton plant is cultivated mainly for fibre and its seed are a rich source of protein and edible oil. Cottonseed oil has many applications varying from medicinal to technical purposes. The other uses are for cosmetic creams, glycerol, lubricants, soap stocks, etc. The oil cake can be used as animal feed, filler for plastics & fertilizer ingredient. India is one of the largest producer of oil seeds and oil bearing materials and both edible and non-edible oil in the world. Cottonseed oil is cooking oil extracted from the seeds of cotton plant of various species, mainly Gossypium hirsutum and Gossypium herbaceum. Cotton grown for oil extraction is one of the big four genetically modified crops grown around the world, next to soy, corn, and rapeseed (canola). The cottonseed has a similar structure to other oilseeds such as sunflower seed, having an oil bearing kernel surrounded by a hard outer hull; in processing, the oil is extracted from the kernel. Cottonseed oil is used for salad oil, mayonnaise, salad dressing, and similar products because of its flavor stability. The cottonseed oil undergoes intensive treatment after extraction to reduce the level of gossypol found in untreated cottonseed oil, the consumption of which may produce undesirable side-effects. Its fatty acid profile generally consists of 70% unsaturated fatty acids including 18% monounsaturated (oleic), 52% polyunsaturated (linoleic) and 26% saturated (primarily palmitic and stearic). Cottonseed oil is described by scientists as being "naturally hydrogenated" because the saturated fatty acids it contains are the natural oleic, palmitic, and stearic acids. These fatty acids make it stable frying oil without the need for additional processing or the formation of trans fatty acids. Cotton seed oil is not required to be as fully hydrogenated for many purposes as some of the more polyunsaturated oils. On partial hydrogenation, the amounts of monounsaturated fatty acids actually increase. When hydrogenated to a typical iodine value of about 80, for example, its fatty acid profile shifts to 50% monounsaturated, 21% polyunsaturated, and 29% saturated, which are all well within current diet/health guidelines. Cottonseed oil resists rancidity and therefore offers a longer shelf life for food products in which it is an ingredient. Refined cottonseed oil, which contains practically no gossypol, is pale yellow in colour and can be used directly as a cooking medium. Among the agro-based industries, oil seeds crushing and vanaspati, industry forms a major group employing 0.5 million persons. Cottonseed crushing industry has made continuous progress in the country. The growing shortage of other edible oils in the country during the sixties and seventies gave a greater impetus to increased use of cottonseed for oil extraction. Special mention may be made of the incentives given by Government by way of (i) excise rebate on cottonseed oil used for vanaspati manufacture, (ii) specifying that a minimum level of cottonseed oil should be used in vanaspati manufacture, and (iii) subsidy for export of cottonseed meal after extraction of oil. The All-India Cottonseed Crushers' Association, formed in 1959, has also played a major role in increasing utilization of cottonseed oil. There is an ample space and very good scope for cottonseed oil. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akash Agro Inds. Ltd. Ankur Protein Inds. Ltd. Arjuna Cotton & Spinning Mills Ltd. Bhakra Industries Ltd. Birla Agro Pvt. Ltd. Birla Cotsyn (India) Ltd. Coromandel Agro Products & Oils Ltd. G S Oils Ltd. Gujarat Ambuja Proteins Ltd. Kedia Overseas Ltd. Morinda Overseas Inds. Ltd. Morvi Vegetable Products Ltd. P H Sales & Services Ltd. Raghunath Cotton & Oil Products Ltd. Ramdeo Oil Inds. Ltd. Rom Industries Ltd. Shri Sainath Proteins Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sona Oil & Chemical Inds. Ltd. Thapar Agro Mills Ltd. Tirupati Industries (India) Ltd. Vimal Oil & Foods Ltd.
Plant capacity: 8100 MT Cotton Seed Oil/Annum,21150 MT Cotton Seed Cake/Annum,6750 MT Cotton Seed Lints/AnnumPlant & machinery: 483 Lakhs
Working capital: -T.C.I: Cost of Project : 978 Lakhs
Return: 45.00%Break even: 60.00%
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GOOD FUTURE PROSPECTS FOR MAIZE PROCESSING & ITS ALLIED PRODUCTS (STARCH, LIQUID GLUCOSE, DEXTROSE MONOHYDRATE, DEXTROSE ANYHDROUS, SORBITOL AND VITAMIN C)

Maize (Zea mays L) is one of the most important cereals of the world and provides more human food than any other cereal. Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches, are obtained from grains such as sorghum. Starch is also obtained from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The roots of tapioca plant (manihot utilissima) forms one of the major sources of starch, ranking next to potato. The starch content of the plant varies between 12 and 33 per cent. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Starch is an absorbent for water. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc. Starch in India is mainly used for cotton textile industry, paper and paper products, Biscuits and confectioneries and glucose and dextrose. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. One tonnes of glucose needs 1.1 tonne of starch. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Liquid Glucose and Dextrose are the products of same origin, in liquid form and the late in powder form. Glucose powder (dextrose) is used an invalid food for pharmaceutical purposes. Aqueous isotonic solution (5%) of dextrose is given as intravenous infections to increase the volume of circulating blood shocks and hemorrhage and to counteract dehydration. Vitamin C is a strong monobasic acid and it is used as a powerful reducing agent in neutral and acidic solutions. It is also used medicine. It is an excellent nutritional agent. It is an antioxidant and a preservative in foodstuffs. It is used as a reducing agent in analytical chemistry. The ferric and calcium salts are available for biochemical research. It is also available as the sodium salt. Sorbitol is an organic chemical having varied end uses. It is edible non-crystalline, odorless white powder and having sweet cooling taste. It is highly soluble in water, and slightly in methyl alcohol. In the case of India, starch is being produced from Maize and tapioca. The units producing starch from maize are concentrated in large sector; and the units producing starch from tapioca are largely concentrated in the small-scale sector. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. The demand for liquid glucose depends mainly upon the growth of medicine, the pharmaceuticals, biscuits and confectionery industries. As such 80% of the total demand for liquid glucose is absorbed by drugs and pharmaceuticals, while only 20% is used in Biscuits, Confectioneries, toothpaste etc. There is a very good scope and ample space in this sector and new entrepreneurs should venture into this field. Capacity Maize Starch 30000 MT/Annum Liquid Glucose 600 MT/Annum Dextrose Monohydrate 3900 MT/Annum Dextrose Anhydrous 3000 MT/Annum Sorbitol 17100 MT/Annum Vitamin–C 150000 Kg/Annum
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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MAIZE & ITS BY-PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the main cereal grains which is produced throughout India and is placed 3rd position in agricultural base production though it is not our staple basic food. Maize is constituted by hull, germ, protein, starch and moisture. Maize is generally processed using the dry and wet milling processes. There is dry and wet milling process for manufacturing of by products such as starch, zein, germ and hulls. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all seasons i.e., kharif, Rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7 to 8% during Rabi season and remaining 1 to 2% during summer season. Since the maize is rain dependent, it is mainly grown during kharif season. Presently, in India, maize is mainly used for preparation of poultry feed and extraction of starch. Out of total arrivals to the mandis nearly 75% of the produce is bought by the poultry feed manufacturers and 20% is purchased by the starch extractors. The wet milling industry in India is limited to certain pockets such as Gujarat, Maharashtra, Madhya Pradesh, Punjab, Karnataka and Chhattisgarh. There are about 17 wet milling units with a crushing capacity of about 3400 MT of maize/day. Gujarat is the largest producer of starch, having six units with a total crushing capacity of 1350 MT of maize per day, followed by Maharashtra with 5 units and capacity of 1050 MT and Madhya Pradesh with 3 units and capacity of 450 MT maize. There is a good scope to venture into this field for new entrepreneurs. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 5250 MT/Annum Starch 1125 MT/Annum Liquid Glucose 4500 MT/Annum Dextrose Monohydrous 562 MT/Annum Oxidised Starch 900 MT/Annum Hull 1800 MT/Annum Zien 1050 MT/Annum Germ as by Products
Plant capacity: -Plant & machinery: 179 Lakhs
Working capital: -T.C.I: Cost of Project : 543 Lakhs
Return: 43.00%Break even: 59.00%
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BATCHING PLANT FOR ASPHALT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Asphalt is a humid, black and extremely thick liquid or semi solid that exists in most crude petroleum and also in a few natural deposits. Asphalt concrete is an important composite substance that is used for the construction of roads. Asphalt is utilized as a binder or glue for the aggregate elements. Asphalt consists of a mix of various sizes of rock, oil, and some other additives like lime. Changing the proportion of the elements causes different design mix. A design mixture for each specific work is selected in accordance with the soil conditions, moisture content, and temperature. The types of asphalt mixing plant normally used are the batch heater and the drum mix. The asphalt mixing plant is a machine used for an efficient mixing of road construction materials. Numerous composite materials, fillers, sand, and binders are combined in a suitable proportion, so that the aggregate material is transformed into a solid material. The raw materials are brought from hoppers to the drum at an accurately designed speed, where these materials are heated. The aggregates are coated by the binder spray. The change in mixture is varied by adjusting the feed rate of the aggregates, binder, and stone dust. The viscosity and temperature of the binder are carefully controlled to ensure production of the asphalt according to the desired specifications. Batch Asphalt Plants literally make Hot Mix Asphalt (HMA) one batch at a time. They have the advantage of being able to taylor each truckload of HMA to exact specifications, whereas a drum asphalt plant generally produces high volumes of the same recipe. Aggregate, RAP and asphalt cement are mixed in a pug mill mixer rather than a drum.
Plant capacity: 384000 MT/Annum Asphalt MixPlant & machinery: 121 Lakhs
Working capital: -T.C.I: 565 Lakhs
Return: 51.00%Break even: 26.00%
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ACTIVATED CARBON FROM BAMBOO - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Activated carbon is a non graphite form of carbon and is micro crystalline in nature. It is extensively used in various industries as a very good adsorbent for odour or colour. There are two varieties of activated carbon viz gas phase or the liquid phase adsorbents. The liquid phase activated carbon is usually powder or granular form where as the gas phase adsorbent is hard granules like dust free pellets. Besides the liquid phase and gas phase classification of activated carbon, into grades based on the chemical properties it possesses such as its methylene blue (MB) value, surface area, ash content, iron content, pH factor and adsorption quality of carbon. The term activated carbon, active carbon, or active charcoal is usually applied to amorphous carbons possessing higher adsorption capacity their wood or animal charcoal. Many carbon of industrial value are prepared from coal and from organic vegetable and animal matter. The resulting amorphous products include Charcoal coke, and petroleum coke. Carbon as such is probably, the most widely distributed element in nature. It occurs in two allotropic crystalline forms, viz, graphite (hexagonal system) and diamond (isomeric system), The former is soft and weak while diamond is hard and transparent. A large variety of raw materials are available for the manufacture of these products Coal, petroleum coke, and wood charcoal are activated by gas activation. Paddy and groundnut husk, saw dust, bagasse molasses, straw, tree bark, bagasse, cocoa bean, shells, bamboo, distillery slop, waste mahua flowers and various industrial wastes have been utilized for the production of active carbons by chemical activation. Small quantities of activated carbons have been manufactured indigenously on commercial scale from paddy husk, bagasse and filter press mud particularly for use in the refining of gur. Many carbonaceous materials such as petroleum, coke, saw dust, lignite, coal, peat, wood charcoal, nutshells, and fruit pits may be used for the manufacture of activated carbon, but the properties of the finished material are governed not only by the raw material but by the method of activation used. Activated carbons form two main classes, those used for adsorption of gases and vapors, for which a granular material is generally employed and those used in purification of liquid for which a powdered material is desired. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in the coming years. Apart from demand in Indian market, there is also huge demand of activated carbon in foreign market for the high quality activated carbon. It is very clear that there exists very good scope for this product and it can be exploited easily. Few Indian Major Players are as under: Indo German Carbons Ltd. Ion Exchange (India) Ltd. Triton Laboratories Ltd. Cost Estimation: Capacity : 1500 Ton/Annum Composition of Batch Mix, it’s a Batch process, one feed 5 Tons finished product will required
Plant capacity: 1500 Ton/AnnumPlant & machinery: 82 Lakhs
Working capital: -T.C.I: 313 Lakhs
Return: 44.00%Break even: 46.00%
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MAIZE STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Starch occurs naturally in the plants and its percentage varies with the plant and also in different parts of the same plant. Corn (maize), sorghum, grain wheat, rice, potato, tapioca, arrow root and sago are among the important sources of natural starches. The grains of barley, rye, oat, and the millets are also employed in the production of starches. Starch is a group of polysacchrides, composed of glucopyranose units joined together by glucosidric linkages. The cereal starches, such as maize wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. The principal raw materials, used by the Indian Starch Industry are maize and tapioca. The byproducts of starch during the wet milling process are germ, gluten, cake steep liquor etc. Maize is grown in Uttar Pradesh, Bihar, Rajasthan, Punjab, Madhya Pradesh, Himachal Pradesh, Gujarat, Jammu and Kashmir, Andhra Pradesh, Mysore, and Haryana. Starch is the key ingredient in Food Industry, Pharma Industry, Cattle Feed, Paper and Textile Industry. Starch market is driven mainly by the dynamics in Pharma, Food, Paper and Textile Industries. Apart from the above, starch and starch derivates are increasingly used in manufacture of ethanol to be blended with petroleum products. The continued price rise of crude oil prices in recent years, made the world to look for alternatives and in that process, most of the countries started blending of ethanol with petroleum in the ratio ranging from 5% to 25%. Production of starch and starch derivatives was unable to keep pace with the rising demand in the recent years. The Starch industry in India is thus poised to rapid strides in the coming years. New capacity creation can be thought of as there is a very good scope for new entrepreneurs in this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 9300 MT/Annum Maize Starch 1500 MT/Annum by Product Germ 900 MT/Annum Gluten 2400 MT/Annum Husk/Bran 600 MT/Annum Steep Liquer
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ALUMINIUM EXTRUSION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods (also called conductor redraw rods). The second principal segment consists of secondary/downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, with a production capacity of 1.42 lakh tonnes who account for over 80 per cent of the aggregate production capacity of 1.74 lakh tonnes. Primary aluminium producers such as Indal, Hindalco, Balco and Malco account for the remaining 32,000 tonnes of production capacity. Aluminium is the second most abundant metallic element in the earth’s crust after silicon, yet it is a comparatively new industrial metal that has been produced in commercial quantities for just over 100 year. It weighs about one third as much as steel or copper; is malleable, ductile, and easily machined and cast; and has excellent corrosion resistance and durability. Some of the major uses for aluminium are in transportation (automobiles, airplanes, trucks, railcars, marine vessels, etc.), packaging (cans, foil, etc.), construction (windows, doors, siding, etc), consumer durables (appliances, cooking utensils, etc.), electrical transmission lines, machinery, and many other applications. Aluminium is leading the way of the future of the construction industry. There is a very good scope for new entrepreneurs to venture into this sector. Few Indian Major Players are as under: Jiangsu Atlas Aluminum Industry Co., Ltd. Jin Fulai Aluminium Factory Ao Jin Aluminium Products Co., Ltd. Fit Precision Mold Co., Ltd. Hao Mei Aluminium Co. Ltd. Prags Development Co., Ltd. Silver 100 Aluminium (Guangdong) Limited Weifang Jingda Plastic Machinery Co. Ltd. Dalian Golden Engineering Co., Ltd. Fujian Nanping Aluminium Co., Ltd. J B Components Ltd. Jiangyin Mingding Aluminum Products Co., Sichuan Hua Heng Xiang Metal Science And Technology C0.,Ltd James Scraps
Plant capacity: 25000 MT/AnnumPlant & machinery: 280 Lakhs
Working capital: -T.C.I: Cost of Project : 2815 Lakhs
Return: 41.00%Break even: 72.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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